The World Models Manufacturing SPORT WINGS 90 User manual

THE WINGS MAKER
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
* Specifications are subject to change without notice.*
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
Warning ! This model is not a toy.
Wing Span: 81 in / 2050mm
Wing Area: 1020 sq in / 65.8 sq dm
Flying Weight: 9 lbs / 4100 g
Fuselage Length: 61 in / 1560mm
Radio required: 4 - stroke 0.91 engine
4 - channel radio w/ 5 servos
Specifications
Before commencing assembly, please read these instructions thoroughly.
Specifications
www.thewingsmaker.com
INSTRUCTION MANUAL
GA011

P. 1
I N D E X
P. 3 -9
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
3mm
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P. 10
BEFORE YOU BEGIN
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
1
2
3

P. 2
Parts List
1. MAIN WING -- 1 pair
2. SCREW PM2 X 20mm -- 2 pcs
SCREW PM2 X 25mm -- 4 pcs
PUSHROD Ø1.8 x 106mm w/ Threads (For Aileron) -- 2 pcs
TRI-HORN M3 X 14mm (L) -- 2 sets
CLEVIS -- 2 pcs
STRAPER -- 2 pcs
FUEL TUBE Ø6 X 5mm -- 4 pcs
3. MAIN LANDING GEAR -- 1 pair
MAIN LANDING GEAR COVER -- 1 set
MOUNTING PLATE 12 X 20mm -- 4 pcs
SCREW PA3 X 14mm -- 8 pcs
SCREW PM2 X 8mm -- 8 pcs
WASHER d2 X D5mm -- 16 pcs
M2 NUT -- 8 pcs
4. SCREW PA3 X 12mm -- 4 pcs
COLLAR Ø5.1mm w/ Set screw -- 4 sets
MAIN WHEEL Ø90mm -- 2 pcs
WHEEL PANTS -- 1 pair
MOUNTING PLATE 12 X 20mm -- 2pcs
5. WING TUBER Ø18 X 701mm -- 1 pc.
6. STABILIZER & ELEVATOR -- 1 set
SCREW PM3 X 25mm -- 1 pc.
WASHER d3 X D7mm -- 1 pc.
FUSELAGE -- 1 pc.
7. VERTICAL FIN & RUDDER -- 1 set
8. TAIL LANDING GEAR -- 1 set
TAIL WHEEL Ø25mm -- 1 pc.
SCREW PA3 X 12mm -- 2 pcs
COLLAR Ø2.1mm w/ Set screw -- 1 set
SCREW PM2 X 14mm -- 1 pc.
WASHER d2 X D5mm -- 2 pcs
M2 NUT -- 1 pc.
ALUMINUM PLATE 0.3mm -- 1 pc.
9. FUEL TANK 450CC -- 1 set
BALSA 8 x 10 x 116mm (For fixing fuel tank) -- 1 pc.
10. ENGINE MOUNT (PL5911120) -- 1 set
SOCKET HEAD SCREW M6 X 30mm -- 4 pcs
WASHER d6 X D15mm -- 4 pcs
11. THROTTLE PUSHWIRE Ø1.2 x 340mm
w/Plastic tube d2 x D3 x 185mm -- 1 set
ALUMINUM PLATE (For Engine Mount) – 1pc.
ANTI - VIBRATION MOUNT -- 1 set
INCLUDE: SCREW M4 X 35mm -- 4 pcs
SCREW KM3 X 20mm -- 8 pcs
WASHER d4 X D12mm -- 8 pcs
M3 NYLON INSERT LOCK NUT -- 8 pcs
M4 NYLON INSERT LOCK NUT -- 4 pcs
12. COWLING -- 1 set
TRANSPARENT DUMMY COWLING -- 1 set
PWA2.6 X 12mm -- 5 pcs
SILICON GROMMET d1.5 X D6.5mm -- 5 pcs
SPINNER Ø70mm -- 1 set
13. WIRE Ø1 x 900mm (For Rudder) -- 2 pcs
COPPER TUBE d2.5 X D3.2 X 8mm -- 2 pcs
RIGGING COUPLER Ø1.8 X 27mm w/ Threads (For Rudder) -- 2 pcs
SCREW PM2 X 16mm -- 3 pcs
M2 NUT -- 3 pcs
TRI-HORN M3 X 14mm (L) (w/ o - Base For Rudder) -- 2 sets
FUEL TUBE Ø6 X 5mm -- 2 pcs
CLEVIS -- 2 pcs
14. PUSHROD Ø1.8 x 660mm w/ Threads (For Elevator) -- 2 pcs
TRI-HORN M3 X 4mm (L) -- 2 sets
SCREW PM2 X 16mm -- 6 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6 X 5mm -- 2 pcs
15. LINKAGE CONNECTOR Ø2.1mm -- 1 set
16. SPONGE 60 X 70 X 115mm -- 1 pc.
RIGGING Z BEND Ø1.8 x 27mm (For Rudder) -- 2 pcs
PUSHROD Ø1.8 x 170mm (For Elevator) -- 1 pc.
COPPER TUBE d2.5 X d3.2 X 8mm -- 2 pcs
STRAPER -- 1 pc.
FUEL TUBE Ø6 X 5mm -- 1 pc.
PLYWOOD 120 X 35 X 6mm (For Throttle Servo) -- 1 pc.
BALSA 6 x 6 x 35 (For Throttle Servo Stand) -- 2 pcs
PUSHROD CONNECTOR 8 X 9 X 20mm -- 1 set
17. CANOPY -- 1 set
SCREW PWA2.3 X 8mm -- 8 pcs
SILICON GROMMET d1.5 X 6.5mm -- 8 pcs
PILOT PL001085A/B -- 1 pc.
18. SCREW PM4 X 35mm -- 2 pcs
WASHER d4 X D15mm --2 pcs
PLYWOOD 2 x 30 x 120mm (Wing Protection) -- 1 pc.
19. DECALS -- 1 set
COVERING:--
TOUGHLON STL204 CREAM
TOUGHLON STL310 RED
TOUGHLON STL402 CHECKER BLACK/WHITE
TOUGHLON STL571 RICH GOLD

PM2 x 20mm Screw
PM2 x 25mm Screw
2
4
PA3 x 14mm Screw
PM2 x 8mm Screw
d2 x 5mm Washer
M2 Nut
8
8
16
8
P. 3
Main Wing
1
Aileron Servo
2
Main Landing Gear
3
Bottom View
Bottom View
Pre-glued
Ø1mm pilot holes for The Wings Maker tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Ø1.8x106mm
Pushrod
2mm
Fuel Tube
Ø6x5mm
straper
1.5mm
PM2x25mm
PM2x25mm
Clevis
Tri-horn
M3x14mm
PA3 x 14mm
PM2 x 8mm
d x D5 Washer2 mm
M2 NUT
Plate
Bottom View

P. 4
PA 3 x 12mm Screw
3mm Set Screw
5.1mm Collar
4
4
4
d3 x D7mm Washer
PM3 x 25mm Screw
1
1
Apply thread locker to screws.
Bottom View
Main Landing Gear
4
Main Wing
5
Stabilizer / Elevator
6
PM3 x 25mm
d3 x D7mm
Pre-glued
Complete
Bottom View
PA3 x 12mm
3mm Set Screw
Wheel Ø90mm
Ø5.1mm Collar
Wing Tuber
Ø18 x 701mm
1.
3.
2.
4.
Completed
Bottom View
Pre-glued
Bottom View

C=C'
CC
Completed
P. 5
PA 3 x 12mm Screw
2.1mm Wheel Collar
3mm Set Screw
PM2 x 14mm Screw
d2 x D5mm Washer
M2 Nut
2
1
1
1
2
1
Fuel Tank 4 50cc
Vertical Fin / Rudder
7
Tail Landing Gear
8
Fuel Tank
9
2m m
Bottom View
M2 Nut
PM2 x 14mm
d2 x D5mm Washer
3 x 3mm Set Screw
PA3 x 12mm
WHEEL Ø25mm
2.1mm Wheel Collar
Install Balsa 8 x 10 x 116mm
(For fixing fuel tank)
Fuel Tank
450cc
Install Balsa
8 x 10 x 116mm
(For fixing fuel tank)
Fuel Tank
450cc
Pre-glued

P. 6
M6 x 30mm Socket Head Screw
d6 x D15mm Washer
4
4
Engine Mount
10
Engine
11
M4 Nylon Insert Lock Nut
4
8
4
8
d4 x D12mm Washer
KM3x20mm Screw
M3 Nylon Insert Lock Nut
8
M4x35mm SOCKET HEAD SCREW
Install Engine Position
142mm
5.6in.
M4 Nylon
Insert Lock Nut
d4 x D12mm
Washer
M4 x 35mm
SOCKET HEAD SCREW
Throttle Push wire
1.2 x 340mm
Plastic Tube
d2 x D3 x 185mm
Make sure the rounded edges
are facing the shock absorbing
SILICON PAD.
KM3 x 20mm
3mm
ANTI-VIBRATION MOUNT INSTALLATION
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Apply thread locker to screws
Engine Mount
Pl5911120
d6 x D15mm
Washer
M6 x 30mm
Socket Head Screw

P. 7
5
5
PWA2.6 x 12mm Screw
d1.5 x D6.5mm Silicon Grommet
Cowling
12
PM2 x 16mm Screw
M2 Nut
3
3
Rudder Pullwire
13
Elevator Pushrod
14
PM2 X 16mm Screw
6
Ø1mm pilot holes for The Wings Marker tri-horn are pre-drilled.
Please look for pin-hole marks at side of control surfaces.
Ø1mm pilot holes for The Wings Marker tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
≈135mm
Bottom View
2mm
Tri-horn
Wire Ø1 X 900mm
≈180mm
Bottom View
2mm
Tri-horn
Pushrod Ø1.8 X 660mm
w/Threads
PM2 X 16mm
Clevis
Fuel Tube
PWA2.6 x 12mm
Spinner
d1.5 x D6.5 mm
Silicon Grommet
First insert the grommet to the cowling then apply screw.
1mm

P. 8
Please refer to attached sheet for linkage connector installation.
LINKAGE CONNECTOR
Linkage Connector
3 x 3mm Set Screw
2mm Nut
2mm Washer
1
1
1
2
Throttle Rod
2mm
2mm
Included with the Radio Set.
Throttle Servo.
3mm
Servo Set
15
Radio Equipment
16
Bottom View
Install and arrange the servo
as shown in the diagram.
Fuel Tube
Elevator Servo
Pushrod 1.8 X 170mm
Pushrod Connector
8 X 9 X 20mm
Balsa x 6 x 35mm 6
Throttle
Servo
Plywood
35 x 6 x 120mm
Spong 60 X 70 X 115mm
Rigging Z Bend
Ø1.8 x 27mm
Rudder Servo
Wire
Ø1 X 900mm
Copper
Tube
Front
Straper
Balsa x 6 x 35mm 6
Press down the center
1/3 portion
Copper Tube
Elevator Servo
Bottom View
KM 2x8mm
M2 Nut
Elevator Pushrod
Ø1.8x170mm

P. 9
Main Wing
18
Canopy
17
8
8
d1.5 x D6.5mm Silicon Grommet
PWA2.3 x 8mm Screw
2
2
PM4 x35mm Screw
d4xD15mm Washer
Front
PM4x35mm
d4xD15mm
Washer
Bottom View
Front
Pilot
First insert the grommet to the canopy then apply screw.
PWA2.3 x 8mm
d1.5xD6.5mm
Silicon Grommet
1mm
Completed
4mm

P. 10
20mm
Elevator
Rudder
Aileron
20mm
44mm
44mm
9mm
9mm
Adjust the control throws as shown in the diagram. These throws are good for
general flying. You can adjust according to your personal preference.
Control Throws
20
Wing Setting
19
Adjust the wing and fuselage configuration as shown in the diagrams.
BB '
CC '
A = A ' B = B ' C = C '

P.11
THE WINGS MAKER
www. thewingsmaker.com
The ideal C.G. Position is 108mm (4.25 in) behind the leading edge measured at
where the wing meets the fuselage. In order to obtain the C.G. specified, add
weight to the fuselage or move the battery position. Check the C.G. before flying.
First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
s specially designed to be powered by 0.91 4 stroke
glow engine, using a more powerful engine does not mean better performance. In fact,
over powered engine may cause severe damage and injuries.
i
Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Check and re-tighten up all factory assembled screws, use thread locker if applicable.
GA0110610
108mm
4.25 in.
Important Safety Precautions
C.G
21