The World Models Manufacturing F4U CORSAIR User manual

F4U CORSAIR
0.46 cu. in. displacement 2-stroke
0.70-0.81 cu. in. displacement 4-stroke
Requires : 5-channel radio w/ 5 standard servos
and 1 low profile retract servo.
56 in / 1420 mm
574 sq in / 37sq dm
6.2 lbs / 2830 g
47 in / 1190 mm
Wing Span
Wing Area
Flying Weight
Fuselage Length
INSTRUCTION MANUAL
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
(A077S)
A077SPO29861312

P.1
INDEX
BEFORE YOU BEGIN
P.1
PARTS LIST
P.2
SAFETY PRECAUTIONS
P.12
BEFORE YOU BEGIN
ASSEMBLY
P.3-P.11
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRYFIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly.
Warranty will not cover any parts modified by customer.
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
F4U CORSAIR
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!
3mm
A077SPO29861312

P.2
Parts List
1. MAIN WING -- 1 pair
2. SERVO MOUNTING PANEL (PL5310000) -- 1 pair
SCREW PB2x16mm -- 4 pcs
SCREW PWA2x8mm -- 8 pcs
HORN PL4113101 -- 2 sets
PUSHROD Ø1.8x115mm w/ Threads (ForAileron Servos) -- 2 pcs
STRAPER PL4112102 -- 2 pcs
CLEVIS PL4112103 -- 2 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
3. WING JOINER 8x24.3x153mm (wood) -- 1 pc.
4. LINKAGE CONNECTOR 2.1mm -- 2 sets
COVERING FILM 32x42mm -- 2 pcs
PLYWOOD 3x32x62mm -- 1 pc.
5. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
6. TAIL LANDING GEAR PL7100001 -- 1 set
SCREW PA3x12mm -- 2 pcs
COLLAR 2.1mm w/ set screw -- 1 set
TAIL WHEEL Ø25mm -- 1 pc.
7. RUDDER -- 1 pc.
8. SCREW PB2x14mm -- 4 pcs
PUSHROD Ø1.8x695mm w/ Threads (For Elevator Servo) -- 2 pcs
HORN PL4113101 -- 2 sets
CLEVIS PL4112103 -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
9. SCREW PB2x16mm -- 2 pcs
PUSHROD Ø1.8x665mm w/ Threads (For Rudder Servo) -- 1 pc.
HORN PL4113101 -- 1 set
CLEVIS PL4112103 -- 1 pc.
FUEL TUBE Ø6x5mm -- 1 pc.
10. SOCKET HEAD SCREW M4x25mm -- 4 pcs
WASHER d4xD9mm -- 4 pcs
ENGINE MOUNT PL5111050 -- 1 set
11. FUEL TANK 320cc PL1111320 -- 1 set
CABLE TIE 1.5x5x400mm -- 1 pc.
DOUBLE-SIDE TAPE 40x100mm -- 1 pc.
12. LINKAGE CONNECTOR 2.1mm -- 1 set
13. THROTTLE PUSHWIRE
Ø1.2x310mm -- 1 pc.
PLASTIC TUBE d2xd3x210mm -- 1 pc.
SOCKET HEAD SCREW M3.5x30mm -- 4 pcs
WASHER d3.5xD8mm -- 8 pcs
M3.5 NUT -- 8 pcs
14. COWLING -- 1 pc.
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PWA2.6x12mm -- 4 pcs
SILICON GROMMET d1.5xD6mm (PL1265035) -- 4 pcs
SPINNER NUT HW2340002 -- 1 set
15. CANOPY -- 1 pc.
DOUBLE SIDED TAPE 500mm -- 1 pc.
SCREW PWA2.3x8mm -- 4 pcs
SILICON GROMMET d1.5xD6mm -- 4 pcs
PILOT PC001065B -- 1 pc.
16. FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER PL4112102 -- 2 pcs
SPONGE 10x80x200mm -- 2 pcs
PUSHROD Ø1.8x75mm (For Elevator Servo) -- 1 pc.
PUSHROD CONNECTOR (PL4410010)-- 1 set
17. SCREW HM4x25mm -- 2 pcs
WASHER d4.2xD14.5mm -- 2 pcs
AIR SCOOP -- 1 pc.
18. DECALS A077SDEC -- 1 set
COVERING:--
TOUGHLON STL 350 CORSAIR BLUE
A077SPO29861312

P.3
Main Wing
1
Aileron Servo
2
Main Wing
3
Bottom View
Bottom View
Completed
Please dry fit wing joiner into left and right wing to make sure they fit with the
proper dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to
both sides of all surfaces in contact. Use a stick to apply the glue to inner side
of wing joiner sleeve, and apply the glue to wing joiner before putting them
together. Wing joiner not glued properly will lead to wing failure and plane crash.
Pre-glued
Lead to Aileron Servo
Peel off shaded
portion covering film.
Retractable Landing Gear Pre-installed
KA3x14mm
1.5mm
TWM PL8210010
CLEVIS WRENCH
Straper Fuel Tube
6x5mm
Ø
PWA2x8mm
PB2x16mm Screw
4
8
PWA2x8mm Screw
Ø1mm pilot holes for World Models tri-horn are pre-drilled. Please look for pin-hole
marks at under side of control surfaces.
Wing Joiner
8x24.3x153mm
PB2x16mm
Clevis
Fuel Tube
Ø 6x5mm
Horn
1mm
A077SPO29861312

Retract Servo
4
P.4
Covering Film
32x42mm Covering Film 32x42mm
Lead to Aileron Servo
Stabilizer & Elevator
5
A A'
A=A'
(Stabilizer)
(Main Wing)
B B'
B=B'
Temporary install the mainwing, adjust leveling of the stabilizer
to make it as parallel to the main wing as possible
Completed
Bottom View
Wheels up position
Wheels down Position
To
L-side
To
R-side
1
32
Please refer to attched sheet for linkage connector installation
or
Plywood 3x32x62mm
Select the servo horn that will give
26mm travel when rotates through 180o.
A077SPO29861312

Rudder
7
C C'
C=C'
P.5
Completed
Completed
Tail Landing Gear
6
PA3x12mm Screw
2.1mm
3mm Set Screw
Collar 2
1
1
PA3x12mm
3mm Set Screw
A077SPO29861312

P.6
Elevator Pushrod
8
Rudder Pushrod
9
PB2x14mm Screw
4
PB2x16mm Screw
2
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Bottom View
Bottom View
TWM PL8210010
CLEVIS WRENCH
TWM PL8210010
CLEVIS WRENCH
Engine Mount
10
M4x25mm Socket Head Screw
d4xD9mm Washer
4
4
Apply thread locker to screws
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
d4xD9mm Washer
Top
Socket Head Screw
M4x25mm
Engine Mount
PL5111050
Fuel Tube
Ø6x5mm
Horn
Pushrod
1.8x695mm
Pushrod
1.8x665mm
PB2x16mm
FuelTube
Ø6x5mm
Clevis
PB2x14mm
A077SPO29861312

P.7
Fuel Tank
11
Double-sided Tape
40x100mm
Servo Set
12
3x3mm Set Screw
M2 Nut
Linkage Connector
1
1
1
2
2mm Washer
Throttle Pushwire
Please refer to the attached sheet for linkage connector installation.
3x3mmSetScrew
2mm
Washer
2mm
Washer
M2 Nut
Throttle Servo
1.5mm
Fuel Tank Setup
320cc
UP
Completed
CABLE TIE
1.5x5x400mm
1 2 3
A077SPO29861312

P.8
Engine
13
M3.5x30mm
Socket Head Screw
M3.5 Nut
Installed Engine Position
115mm
4.53in
d3.5xD8
Washer
Throttle Pushwire
Ø1.2x310mm
Plastic Tube
d2xD3x210mm
M3.5x30mm Socket Head Screw
d3.5xD8mm Washer
M3.5 Nut
4
8
8
Cowling
14
PWA2.6x12mm Screw
4
4
d1.5xD6mm Silicon Grommet
First insert the grommet to the cowling then apply screw.
Please refer to the attached sheet for usage of the transparent
3D template.
Fuel Filler
PL8110030
1mm
Spinner Nut
HW2340002
d1.5xD6mm
Grommet
Cowling
Fuselage
PWA2.6x12mm
A077SPO29861312

P.9
Canopy
15
PWA2.3x8mm Screw
4
4
Pilot
Silicom Grommet
d1.5xD6mm
Apply
double-sided tape
d1.5xD6mm Silicon Grommet
1mm
First insert the grommet to the canopy then apply screw.
PWA2.3x8mm
Radio Equipment
16
Elevator Servo
Pushrod Connector
KM2x8mm
M2Nut
Elevator Pushrod
Ø1.8x75mm
Fuel Tube
Ø6x5mm
Straper
Sponge
Elevator Pushrod
Ø1.8x695mm
Rudder Pushrod
Ø1.8x665mm
Plastic Tube
d2xD3x210mm
Throttle Pushwire
Ø1.2x310mm
Install and arrange the servo as shown in the diagram.
Rudder Servo
Elevator Servo
J1
J2
J1(Pushrod Ø1.8x75mm)
J2(Pushrod Ø1.8x705mm)
Throttle Servo
Switch
Charge Receptacles
KP0041300
Front
Bottom View
A077SPO29861312

P.10
Adjust the wing and fuselage configuration as shown in the diagrams.
C
D
A=A' B=B' C=C' D=D'
D'
C'
A
B B'
A'
Wing Setting
18
Main Wing
17
M4x25mm Screw
d4.2x14.5mm Washer
2
2
Washer d4.2xD14.5mm
HM4x25mm
Bottom View
Air Scoop
Bottom View
A077SPO29861312

P.11
Control Throws
19
C.G.
20
85mm
C.G.
18mm
18mm
Elevator
33mm
33mm
Rudder
5mm
5mm
Aileron
Adjust the control throws as shown in the diagram. These throws are good for general
flying. You can adjust according to your personal preference.
Measure C.G. with the wheels in retracted position
3.35 in
TheidealC.G.position is85mm(3.35in.)behindtheleadingedgemeasuredat
wherethe wingmeetsthe fuselage. Inordertoobtainthe C.G.specified,add
weightto thefuselageor move the battery position. Check the C.G.beforeflying.
Ifyouare convertingthismodelto electric,pleasemovetheC.G. forward10%of
currentC.G.distancefromleadingedgetocompensateforweightoffuel.
http://www.theworldmodels.com/para/instruction/instructionManuals.hph
A077SPO29861312

P.12
Important Safety Precautions
First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
Pre - flight adjustment must be done before flying, it is very dangerous to fly a badly pre-
adjusted aircraft.
Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Don,t use hot iron near the seams or edges, hot iron will melt the glue and shrink the covering at the
same time, causing the seams to pull away.
Check and re-tighten up all factory assembled screws, use thread locker if necessary.
is specially designed to be powered by 2C 0.46 or 4C 0.70 - 0.81 engine,
using a more powerful engine does not mean better performance. In fact, over powered engine may
cause severe damage and injuries.
Warning!
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
F4U CORSAIR
A077SPO29861312

This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
A077SPO29861312

Optional Parts
Clevis Wrench
Code No. Size Package
PL8210010 1 set
Small Clevis Large Clevis
Field Stand
Code No. Size Package
MS9111430 600 x 240 x 310mm 1 pc
( ACCESSORIES)
180mm Extension
Code No. Size Package
KW0011800 180mm 1 set
Fuel Filler
Code No. Size Package
PL8110030 15 x 22 x 49mm 1 x 1 pc
Charge Receptacles
Code No. Size Package
KP0041300
180mm Y-Cord
Code No. Size Package
KW0021800 180mm 1 pc
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
Code No. Size Package
SV4031 40.6 x 20 x 37mm 1 set
Speed : 0.17 sec / 60° @4.8V
0.14 sec / 60° @6.0V
Torque : 3.2kg.cm / 44.8 oz - in @4.8V
4.1kg.cm / 57.4 oz - in @6.0V
Size : 40.6 x 20 x 37mm /
1.60 x 0.79 x 1.46 in
Weight : 39.4 g / 1.39 oz
Standard Servo
A077SPO29861312

The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
A077SPO29861312