THE WORLD MODELS TUCANO 60 User manual

0.61 cubic inch displacement 2-stroke
0.91 cubic inch displacement 4-stroke
Requires : 7-channel radio w/ 6 standard servos
and 2 low profile retract servos.
63 in / 1600 mm
627.8 sq in / 40.5 sq dm
7.2 ~ 7.6 lbs / 3290 ~ 3440 g
54 in / 1370 mm
Wing Span
Wing Area
Flying Weight
Fuselage Length
TUCANO 60
INSTRUCTION MANUAL
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
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P. 1
INDEX
BEFORE YOU BEGIN
P.1
PARTS LIST
P.2
SAFETYPRECAUTIONS
P.13
BEFOREYOU BEGIN
ASSEMBLY
P.3-P.12
Checkallparts. Ifyoufindanydefectiveormissingpartscontactyourlocaldealer. PleaseDRYFIT
andcheckfordefectsforallpartsthatwillrequireCAorEpoxyforfinalassembly. Anypartsyou
findtobedefectiveafterthegluingprocessmaybedifficulttoremoveforwarrantyreplacement. The
manufacturerwillreplaceanydefectiveparts,butwillnotextendtothepartsthataregoodbefore
gluingtodefectivepartsduringassembly.
Warrantywillnotcoveranypartsmodifiedby customer.
Readthroughthemanualbeforeyoubegin,soyouwillhaveanoverallideaofwhattodo.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!
TUCANO 60
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P.2
Parts List
1. MAIN WING -- 1 pair
2.
RETRACTABLE LANDING GEAR -- 1 pair
RETRACTABLE LANDING GEAR COVER -- 1 pair
SCREW PM2x6mm -- 8 pcs
M2 NUT -- 8 pcs
WASHER d2xD5mm -- 16 pcs
3. SERVO MOUNTING PANEL 2x68x78mm PL5310000 -- 1 pair
SCREW PB2x18mm -- 2 pcs
SCREW PB2x20mm -- 4 pcs
SCREW PWA2x8mm -- 8 pcs
TRI-HORN M3x14mm (S) PL4111221 -- 2 sets
PUSHROD Ø1.8x85mm (For Aileron Servos) -- 2 pcs
STRAPER PL4112102 -- 2 pcs
CLEVIS PL4112103 -- 2 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
4. WING JOINER 8x23.6.x280mm (Wood) -- 1 pc.
5.
PUSHROD Ø1.8x77mm w/ Threads (For Flap Servo) -- 1 pc.
LINKAGE CONNECTOR 2.1mm HW7111060 -- 2 sets
CLEVIS PL4112103 -- 2 pcs
STRAPER PL4112102 -- 1 pc.
FUEL TUBE Ø6x5mm -- 3 pcs
RING Ø2.6mm PL4112026 -- 2 pcs
PLYWOOD 3x28x62mm -- 1 pc.
6. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
BALSA 8x25x105.6mm (For Stabilizer) -- 2 pcs
7. VERTICAL FIN & RUDDER -- 1 set
VERTICAL WING’S FIN 3x40x60mm -- 1 pc.
8. SCREW PB2x14mm -- 6 pcs
PUSHROD Ø1.8x610mm w/ Threads (For Elevator Servo) -- 2 pcs
TRI-HORN M3x14mm (S) PL4111221 -- 2 sets
CLEVIS PL4112103 -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
9. SCREW PB2x12mm -- 3 pcs
PUSHROD Ø1.8x705mm w/ Threads (For Rudder Servo) -- 1 pc.
TRI-HORN M3x14 mm (S) PL4111221 -- 1 set
CLEVIS PL4112103 -- 1 pc.
FUEL TUBE Ø6x5mm -- 1 pc.
10. MECHANICAL NOSE RETRACT -- 1 set
PUSHROD Ø1.8x370mm w/ Threads -- 1 pc.
PUSHROD Ø1.8x295mm w/ Threads -- 1 pc.
PLASTIC TUBE d3.5xD5.2x240mm -- 1 pc.
COLLAR Ø4.1mm w/ Set Screw -- 1 set
SCREW KA3x14mm -- 4 pcs
CLEVIS PL4112103 -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
NOSE WHEEL Ø50mm -- 1 pc.
RIGHTANGLE WHEEL SPACER PL4121040 -- 1 set
11. SOCKET HEAD SCREW M4x30mm -- 4 pcs
WASHER d4xD9mm -- 4 pcs
ENGINE MOUNT PL5111070 -- 1 set
WOOD 7x16x76mm (For Engine Mount) -- 2 pcs
12. FUEL TANK 380cc PL1111380 -- 1 set
CABLE TIE (For Fuel Tank) 1.5x5x400mm -- 1 pc.
DOUBLE-SIDED TAPE 40x100mm -- 1 pc.
13. THROTTLE PUSHWIRE
Ø1.2x435mm -- 1 pc.
PLASTIC TUBE d2xd3x230mm -- 1 pc.
SOCKET HEAD SCREW M4x30mm -- 4 pcs
WASHER d4xD9mm -- 8 pcs
M4 NUT -- 8 pcs
14. COWLING -- 1 pc.
EXHAUST -- 2 pcs
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PWA2.6x10mm -- 4 pcs
SILICON GROMMET d1.5xD6.5mm -- 4 pcs
SPINNER Ø62mm PL2111062 -- 1 set
15. CANOPY -- 1 pc.
SCREW PWA2.3x8mm -- 6 pcs
SILICON GROMMET d1.5xD6.5mm -- 6 pcs
PILOT PC001063A/B -- 2 pcs
FRONT INSTRUMENT PANEL -- 1 pc.
SEAT -- 2 pcs
16.
LINKAGE CONNECTOR 2.1mm HW7111060 -- 3 sets
17. FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER PL4112102 -- 2 pcs
SPONGE 10x80x200mm -- 2 pcs
PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.
PUSHROD CONNECTOR PL4410010 -- 1 set
PLYWOOD 2x58.9x132.6mm -- 1 pc.
BALSA 10x10x58.9mm -- 2 pcs
PLYWOOD 3x20x32mm -- 1 pc.
PLYWOOD 3x28x62mm -- 1 pc.
18. SCREW HM4x40mm -- 2 pcs
SCREW PWA2x8mm -- 4 pcs
WASHER d4xD15mm -- 2 pcs
PLATE 1x40x110mm (Wing Protection) -- 1 pc.
BALSA 2x55x92mm -- 1 pc.
PLYWOOD 3x9x54mm -- 1 pc．
PLYWOOD 3x8x47.8mm -- 1 pc.
PLYWOOD 3x20x60mm -- 1 pc.
19. DECALS A274DEC -- 1 set
COVERING:--
1) TUCANO AFA:
TOUGHLON STL 322 DARK ORANGE
TOUGHLON STL 100 WHITE
LIGHTEX SGX 322 DARK ORANGE
LIGHTEX SGX 201 BLACK
2) TUCANO SMOKE SQUADRON:
TOUGHLON STL 250 BLUE
TOUGHLON STL 330 CADMIUM YELLOW
LIGHTEX SGX 250 BLUE
LIGHTEX SGX 330 CADMIUM YELLOW
LIGHTEX SGX 240 GREEN
LIGHTEX SGX 201 BLACK
LIGHTEX SGX 100 WHITE
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P.3
Main Wing
1
2
Bottom View
Main Landing Gear Pre-install
KA 3x14mm
16
PM2x6mm Screw 8
8
M2 Nut
d2xD5mm Washer
Bottom View
PM2x6mm M2 Nut
d2xD5mm
Washer
Retractable Landing Gear Cover
Aileron Servo
3
1.5mm
TWM PL8210010
CLEVIS WRENCH
Tri-Horn
M3x14mm
Fuel Tube
Ø6x5mm
Clevis PB2x20mm
PB2x18mm
Pushrod Ø1.8 x 85mm
Straper Fuel Tube
6x5mm
Ø
PWA2x 8mm
1mm
PB2x20mm Screw
4
8
PWA2x8mm Screw
Ø1mm pilot holes for World Models tri-horn are pre-drilled. Please look for pin-hole
marks at under side of control surfaces.
PB2x18mm Screw
2
Apply instant type CAglue to both sides of each hinge.
Lead to Aileron Servo
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Flap and Retract Servo
5
P.4
Lead to flap
& Aileron servo
Completed
Please dry fit wing joiner into left and right wing to make sure they fit with the
proper dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to
both sides of all surfaces in contact. Use a stick to apply the glue to inner side
of wing joiner sleeve, and apply the glue to wing joiner before putting them
together. Wing joiner not glued properly will lead to wing failure and plane crash.
Peel off shaded
portion covering film.
Wing Joiner
8x23.6x280mm
Flaps up Flaps Down
TWM PL8210010
CLEVIS WRENCH
Pushrod Ø1.8x77mm
Straper
Fuel Tube
Ø6x5mm
Ring
Clevis
Wheelsupposition
Wheels down Position
To
L-side
To
R-side
Main Wing
4
or
Plywood 3x28x62mm
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Vertical Fin & Rudder
7
C C'
C=C'
P.5
Completed
Stabilizer & Elevator
6
A A'
A=A'
(Stabilizer)
(Main Wing)
B B'
B=B'
Temporary install the mainwing,adjust leveling of the stabilizer
to make it as parallel to the main wing as possible
Completed
1
3
1
2
43
2
3x40x60mm
Vertical Wing’s Fin
Balsa 8x25x105.6mm
Apply instant type CAglue to both sides
of each hinge.
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P.6
Elevator Pushrod
8
Rudder Pushrod
9
PB2x14mm PB2x14mm
Fuel Tube
Ø6x5mm
Screw
6
PB2x12mm Screw
3
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Ø1mm pilot holes for World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Bottom View
Bottom View
Bottom View Bottom View
TWM PL8210010
CLEVIS WRENCH
TWM PL8210010
CLEVIS WRENCH
140mm 44mm
72mm
170mm
Fuel Tube
Ø6x5mm
Clevis
Rudder Pushrod
Ø1.8x705mm
PB2x12mm
MechanicalNoseRetract
10
KA3x14mm
KA3x14mm
4
4.1 Collar 4
ElevatorPushrod
Ø1.8x 610mm
Pushrod
Ø1.8x 295mm
Pushrod
Ø1.8x 370mm
Clevis
Clevis
Plastic Tube
d3.5xD5.2x240mm
Tri-horn
M3 x 14mm
Tri-horn
M3 x 14mm
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P.7
Fuel Tank
12
Fuel Tank
380cc
Fuel Tank Setup
380cc
UP
Engine Mount
11
M4x30mm Socket Head Screw
d4xD9mm Washer
4
4
Apply thread locker to screws
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
d4xD9mm
Washer
Wood
7x16x76mm
Socket Head Screw
M4x30mm
Engine Mount
PL5111070
Bottom View
Bottom View
1
2
3
CABLE TIE
1.5x5x400mm
DOUBLE-SIDED TAPE
40x100mm
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P.8
Engine
13
M4x30mm
Socket Head Screw
M4 Nut
Installed Engine Position
145 - 148mm
5.7 - 5.83in
d4xD9
Washer
Throttle Pushwire
Ø1.2x435mm
Plastic Tube
d2xD3x230mm
M4x30mm Socket Head Screw
d4xD9mm Washer
M4 Nut
4
8
8
Cowling
14
PWA2.6x10mm Screw
4
4
d1.5xD6.5mm Silicon Grommet
1mm
First insert the grommet to the cowling then apply screw.
Please refer to the attached sheet for usage of the transparent
3D template.
Fuel Filler
PL8110030
Exhaust
Bottom View
Cowling
Fuselage
d1.5x6.5mm
Silicon Grommet
PWA2.6x10mm
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P.9
Canopy
15
PWA2.3x8mm Screw
6
6
Pilot
Decals Decals
Front Instrument Panel
Seat
d1.5xD6.5mm Silicon Grommet
1mm
First insert the grommet to the canopy then apply screw.
Servo Set
16
3x3mm Set Screw
M2 Nut
Linkage Connector
3
3
3
6
2mm Washer
Throttle Pushwire
Please refer to the attached sheet for linkage connector installation.
3x 3mm Set Screw
2mm
Washer
2mm
Washer
M2 Nut
Throttle Servo
1.5mm
Silicom Grommet
d1.5xD6.5mm
PWA2.3x8mm
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P.10
Main Wing
18
HM4x40mm Screw
d4x15mm Washer
2
2
Washer
d4xD15mm
Balsa 2X55X92MM
Plate 1X40X110MM
HM4x40mm
Plywood
3x9x54mm
Plywood
3x8x47.8mm
Plywood
3x20x60mm
Bottom View
Bottom View
Bottom View
PWA2x8mm Screw
PWA2x8mm
4
Radio Equipment
17
Elevator Servo
Pushrod Connector
KM2x8mm
M2Nut
Elevator Pushrod
Ø1.8x80mm
Fuel Tube
Ø6x5mm
Elevator
Servo
Nose Retract Pushrod
Nose Retract Servo
Nose Retract Pushrod
Sponge
Sponge
Elevator Pushrod
Rudder Pushrod
Plastic Tube
d2xD3x230mm
Plastic Tube
d2xD3x230mm
Plastic Tube
d3.5xD5.2x240mm
Plastic Tube
d3.5xD5.2x240mm
Throttle
Pushwire
Throttle Pushwire
Install and arrange the servo as shown in the diagram.
A.Servo and battery setup for 2C.0.55 light engine.
B.Servo and battery setup for 4C.0.91 heavy engine.
Rudder Servo
Charge Receptacles
KP0041300
Charge Receptacles
KP0041300
Nose Retract Servo
Throttle Servo
Receiver
Receiver
J1
J2
J1(Pushrod Ø1.8x80mm)
J2(Pushrod Ø1.8x610mm)
Switch
Switch
Rudder Pushrod
Throttle Servo Rudder Servo
Elevator Servo
Nose Wheel
Steering Pushrod
Nose Wheel
Steering Pushrod
Battery
Battery
Straper
1mm
or
Plywood 3x28x62mm
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P.11
Adjust the wing and fuselage configuration as shown in the diagrams.
C
D
A=A' B=B' C=C' D=D'
D'
C'
A
B B'
A'
Wing Setting
19
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P.12
Control Throws
20
C.G.
21 The ideal C.G. position is 90mm ( 3.54 in ) behind the leading
edge measured at where the wing meets the fuselage. In order
to obtain the C.G. specified, add weight to the fuselage or move
the battery position. Check the C.G. before flying.
90mm
C.G.
17mm
17mm
Elevator
30mm
30mm
Rudder
13mm
20mm
13mm
Aileron
Adjust the control throws as shown in the diagram. These throws are good for general
flying. You can adjust according to your personal preference.
Measure C.G. with the wheels in retracted position
3.54 in
Flaps (near fuselage)
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P.13
Important Safety Precautions
First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
Pre - flight adjustment must be done before flying, it is very dangerous to fly a badly pre -
adjusted aircraft.
Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
If you find wrinkles on the covering as a result of weather changes, you can use hot iron
to remove the wrinkles. Please begin with lower temperature setting and gradually raise
the temperature until the wrinkles are gone. Too hot an iron may damage the covering.
Don,t use hot iron near the seams or edges, hot iron will melt the glue and shrink the covering at the
same time, causing the seams to pull away.
Check and re-tighten up all factory assembled screws, use thread locker if necessary.
is specially designed to be powered by 2C 0.61 or 4C 0.91 engine,
using a more powerful engine does not mean better performance. In fact, over powered engine may
cause severe damage and injuries.
Warning!
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
TUCANO 60
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This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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Ｄｕｃｔｅｄ Ｆａｎ Ｐａｔｔｅｒｎ
Ｆｕｎｆｌｙ
Ｅｌｅｃｔｒｉｃ
Ｇｌｉｄｅｒ
Ｂｏａｔ
Ａｃｃｅｓｓｏｒｉｅｓ
Ｃｏｖｅｒｉｎｇ
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