Thermo Sphere HA24-100M User manual

INSTRUCTION MANUAL
HEAVY-DUTY FAN-FORCED CEILING-MOUNT HEATER
MODEL: HA24-100M
Figure 1
PET OWNERS WARNING:Health warning for some
small pets, including birds, as they are extremely sensitive to
the fumes produced during the first-time use of many appliances.
These fumes are not harmful to humans but we recommend that
you do not use your heater around birds and small pets during
its initial use until the manufacturing corrosion (anti-corrosion)
coatings burn off.
Technical Support: 1-866-206-0888
Service email: [e-mail]

TABLE OF CONTENTS
Important Instructions…………………………………3
Description and Specifications………………………4
General Safety Information…………......................... 5
Locating the heater……………………………………..6
Installation………………………………………………..7-9
Connecting the power………………………………….9-13
Operating Instructions…………………………………14-15
Maintenance Instructions………………………………15

IMPORTANT INSTRUCTIONS
When using electrical appliances, basic precautions should always be followed to reduce the
risk of fire, electric shock, and injury to persons, including the following:
1. Read all instructions before installing or using this heater.
2. This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces.
Keep combustible materials, such as furniture, pillows, bedding, papers, clothes and
curtains at least 3 feet (0.9 m) from the front of the heater and keep them away from the
sides and rear.
3. Extreme caution is necessary when any heater is used by or near children or invalids and
whenever the heater is left operating and unattended.
4. Always turn off the power of heater when not in use.
5. Do not operate any heater after it malfunctions, had been dropped or damaged in any
manner. Disconnect power at service panel and have heater inspected by a reputable
electrician before reusing.
6. Do not use outdoors.
7. This heater is not intended for use in bathrooms, laundry areas and similar indoor
locations. Never locate heater where it may fall into a bathtub or other water container.
8. To disconnect heater, turn controls to off, and turn off power to heater circuit at main
disconnect panel.
9. Do not insert or allow any foreign objects to enter any ventilation or exhaust opening as
this may cause an electric shock or fire, or damage the heater.
10. Connect to properly grounded outlets only.
11. To prevent a possible fire, do not block air intakes or exhaust in any manner. Do not use
on soft surfaces, like a bed, where openings may be blocked.
12. A heater has hot and arcing or sparking parts inside. Do not use it in areas where
gasoline, paint, or flammable liquids are used or stored.
13. All wiring must be carried out by a certified electrician and comply with national and local
electrical codes in the United States and Canada.
14. Use this heater only as described in this manual. Any other use not recommended by the
manufacturer may cause fire, electric shock, or personal injury.
15. This heater may include a visual alarm to warn that parts of the heater are getting
excessively hot. If the alarm turns on, immediately turn the heater off and inspect for any
objects on or adjacent to the heater that may have blocked the airflow or otherwise
cause high temperatures. DO NOT OPERATE THE HEATER WITH THE ALARM
ILLUMINATING.
SAVE THESE INSTRUCTIONS

2
DESCRIPTION
The heavy-duty electric heater is designed for garages, workshops and similar locations. It
features two heat settings, for a maximum heat production of 34,410 BTU per hour. It
includes horizontal and vertical air flow and a built-in thermostat with overheating safety
thermal cut-out.
SPECIFICATIONS
Rating
VOLTAGE
AMPS
BTU/hour
10000W II
240V
41.7
34,410
7500W I
240V
31.3
25,589
HEATER
RATING &
VOLTAGE
HEATER
AMPS
FUSE SIZE
MINI. WIRE
SIZE 60℃
COPPER
10000W@240V
41.7A
55(A)
#8
Circuit diagram Figure 2
Warning: This appliance must be grounded!
Warning: The appliance must be connected to a 55-Amp current protection circuit
or device before being connected to power supply!

3
GENERAL SAFETY INFORMATION
: This heater requires a hardwire installation (no plug). The installation of
this product must be carried out by a certified electrician and in accordance with all local
and national electrical codes.
NOTE: This appliance is compatible with a 240V line voltage single pole wall thermostat
(not included). This heater must be installed by a certified electrician.
:Read and understand all installation and operation instructions prior to
operating this unit. Observe all safety instructions at all times.
1. Use only copper wires rated for at least 60ºC.
2. Heater air flow must be directed parallel to or away from adjacent wall.
3. Observe wall, floor and ceiling clearance requirements.
4. All wiring must be done according to national and local electrical codes in the
United States and Canada. The heater must be grounded as a precaution against
possible electrical shock. Heater circuit must be protected with proper fuses.
5. The mounting structure and the anchoring hardware must be capable of
supporting the weight of the heater and the mounting bracket (if used).
6. All electrical power must be disconnected and the main service box, which must
be locked before connecting, inspecting, cleaning or servicing the heater. This is a
precaution to prevent serious electric shock.
7. This heater is not suitable for use in hazardous locations as defined by the
national fire protection association (NFPA) in the United States. This heater has
hot and arcing sparking parts inside. Do not use it in areas where gasoline paint or
flammable liquids are used or stored.
8. This heater is not suitable for use in corrosive atmospheres such as marine
greenhouses or chemical storage areas.
9. This heater must be mounted at least 8 feet above the floor.
Improper installation or failure to follow the procedures outlined in this
instruction manual can result in serious electrical shock.

LOCATING THE HEATER
Install heater out of traffic areas, maintaining clearances stated in figure 3. The direction of air flow
should not be restricted by columns or machinery and the air flow should wipe exposed walls
rather than blowing directly on them. When more than one heater is used in an area, the heaters
should be installed in a way that the air discharge of each heater supports the air flow of the
others, to provide best circulation of warm air as indicated in figure 4.
Figure 3
Figure 4

INSTALLATION
Hardware needed
You will also need the following hardware, which can be purchased from your local hardware
store or electrical supply store:
Electric wire in the adequate gauge and length for your application
Proper size fuse or breaker for your heater’s amperage
Proper wire connectors for your application
Fasteners appropriate for your application that are strong enough to hold the unit
Mounting the Bracket
Refer to Figures 5
1. Locate a wood stud in the wood ceiling joist. If you cannot locate a wood stud, you must
install a wood piece on the ceiling as this heater must be securely fastened.
2. Remove the mounting bracket from the heating unit by loosening bracket screws with a
wrench and slipping the handle off over the screw heads.
3. Place a washer on screws before inserting through the holes in the mounting bracket and
screw them securely into a ceiling joist.
HANGING THE HEATER

1) Lift the heater up and into the mounting bracket.
2) Align the bracket screws with the keyhole slots in the mounting bracket.
3) If the heater is to be tilted, it must be positioned in the keyhole slots - see figure 6.
4) Tighten the bracket screws with a wrench to secure the unit once suspended
at horizontal or vertical level.
ADJUSTING AIR FLOW DIRECTION
1. To tilt the unit vertically, loosen the bracket screws (see figure 6) and see figure 7 to
view multiple vertical angles.
2. Adjust louvers to the desired position.
NOTE: The louvers are designed so they cannot be completely closed. Do not attempt to
defeat this feature; damage to the unit can result.
NOTE: To prevent possible overheating, please maintain adequate clearance as shown in
figure 3.
MULTIPLE VERTICAL ANGLES

MOUNTING THE HEATER IN THE WALL’S WOOD STUDS ONLY
NOTE: Do not place any objects on the heater.
CONNECTING THE POWER

Figure 10
NOTE: If you use an external temperature control (external thermostat), please
follow the instructions below:
Note 1: Turn off the power to the supply line for the heater before you select the
build-in / external thermostat.
Note 2: Please find the rocker switch on the back of the heater as shown in Figure 11
and shift the switch to “II” position. Then the heater will be controlled by external
thermostat.
Figure 11
Note3. Connect the wire according to wiring diagram as shown in figure 10.

Note4. The external temperature control (external thermostat) should comply with CUL or
CSA standard requirements.
Note5. The lead wire of external temperature control (external thermostat) must have a
minimum gauge of 16 AWG.
External thermostat installation:
1. Pop the piece out to open the hole 2. Remove both screws
Figure 12A Figure 12B
3. Strip away the cover of lead wire for 50mm 4. Twist the wire through the end
From the external control box.
Figure 12C Figure 12D
5. Bend each wire into a circle 6. Place the twisted wires through the hole
Figure 12E Figure 12F
7. Connect the wires to the heater and secure in place.

Figure 12G
8. Tighten back the screws with a screwdriver
Figure 12H
Connection of power cables:
1. Remove the screw from the front of the unit to connect the power to the heater.
2. Attach the cable connectors to the unit (See Figure 13) and slide the 8-gauge wire
through the cable connector.
3. Connect the wire to the power block located in the base of the heater - See Figure 14.
4. Turn on the power at the main service panel.
NOTE: All wiring must be carried out by a certified electrician and comply with national and
local electrical codes in the Canada & United States. For certain applications, conduit may
be required. Check local electrical codes. If you run the wiring in conduit and wish to be able
to turn the heater, be sure to purchase enough flexible conduits to allow the heater to be
turned.

Figure 13
Figure 14

OPERATING INSTRUCTIONS
Note: After setting an external thermostat to control the heater, the power
selection switch on the unit will be the only working function on the heater itself.
TO PROTECT THE HEATING ELEMENT
This unit has a fan delay function to provide warm air when it is first turned on. When
the heater is turned off, the fan will continue working for a short while to cool the
heating element; then the fan will automatically turn off. This feature helps maximize
the heater’s life.
WARNING: the heater must be properly installed before it is used.
SETTING THE THERMOSTAT
1) Rotate thermostat knob clockwise to its highest position; the amber POWER
INDICATOR will turn on.
2) Once the room reaches your desired comfort level, rotate thermostat knob counter-
clockwise until a click is heard, then rotate it slightly clockwise.
Your heater will now cycle on and off to maintain your set room temperature.
POWER SELECTION SWITCH
Using the SELECTION SWITCH, select the heating
output: I for 7500W, II for 10000W
I
II
POWER SELECTION SWITCH
Figure 15
:
THERMOSTAT
SELECTION SWITCH
CAUTION INDICATOR
(Red)
POWER INDICATOR
(AMBER)

THERMAL CUT-OUT
The heater will automatically turn off should it overheat. When this happens, the red
indicator will turn on. After the unit has cooled back down to a normal level, the heater will turn
ON again and the red indicator will turn off, but the reason of the overheating must be
determined and corrective action must be taken before further operation.
THE HEATER MUST BE TURNED OFF IMMEDIATELY WHEN THE CAUTION INDICATOR
IS GLOWING RED.
NOTE: When the thermal cut-out is activated, the caution indicator will turn red. In this
case, immediately turn the heater OFF and inspect for any objects on or adjacent to the
heater that may cause high temperatures.
MAINTENANCE INSTRUCTIONS
1. Before cleaning, make sure the power has been turned off at the circuit breaker
panel and the heating element of the heater is completely cool.
2. To maintain the appearance of the heater, it needs only to be wiped over
occasionally with a dry duster. During the summer months, or at other times when
the appliance is not in use and is completely cold, it can be cleaned by wiping it
with a damp cloth. Do not let water drip inside the heater.
3. Do not use abrasive cleaning powders or furniture polish to clean this appliance.
Do not use chemical or abrasive products, metallic scourers and similar items;
they may deteriorate the surface.
4. During the summer months, or at other times when the appliance is not in use,
disconnect the power supply, and cover the whole appliance with a dust cloth.
Store the appliance in a dry and cool place.
5. All servicing should be performed by qualified service personnel. Do not try to
repair the heater yourself.