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Thomas&Betts REZNOR V3 Series Guide

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Form RZ-NA I-UDA, Mfg #195673 Rev 9, Page 1
APPLIES TO: Models UDAP and UDAS
®
Series Fan-Type
Unit Heaters
Installation/Operation FORM RZ-NA I-UDA
CQS
C
O
N
V
E
R
G
E
N
T
Q
U
A
L
I
T
Y
S
Y
S
T
E
M
P
R
O
D
U
C
T
A
G
E
N
C
Y
C
U
S
T
O
M
E
R
S
T
A
R
T
-
U
P
W
A
R
R
A
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T
Y
P
R
O
C
E
S
S
Index (by page)
Burner .................................................. 16, 29
Burner Orifice............................................ 30
Burner Removal..........................................29
California Warning Label..............................3
Clearances ................................................... 7
Installation Codes ........................................ 2
Confined Space (UDAP) ..............................8
Dimensions ............................................... 4-5
Disconnect, Built-in (UDAS)................ 16, 34
Door Switch (UDAS) ........................... 19, 33
Downturn Nozzle (Option) ...........................4
Electrical Connections ............................... 16
Fan ............................................................. 32
Fan Motor ............................................. 22, 32
Flame Rollout Switch .......................... 19, 34
Gas Piping and Pressures ........................... 12
Gas Valve.............................................. 22, 33
General ........................................................ 2
Hanging the Heater ..................................... 10
Hazard Intensity Levels ............................... 2
Heat Exchanger Maintenance .....................29
HighAltitude .......................................... 7, 14
Ignition System ..................................... 19, 31
Limit Control ........................................ 18, 33
Location (Heater) ..........................................9
Maintenance Schedule ............................... 28
Pressure Switch (Combustion Air)....... 18, 33
Replacement Parts ................ See Form P-UD
Sound Data .................................................. 6
Startup ........................................................26
Suspending Heater ....................................... 4
Technical Data ..............................................6
Thermostat (Option) .................................. 17
Throw (Heater) .............................................9
Transformer ................................................ 33
Troubleshooting ................................... 34-36
Uncrating and Preparation ........................... 3
Valve Outlet Pressure.................................. 14
Vent System ............................................... 34
Venter Motor.............................................. 32
Venting UDAP .......... Use Form I-UD-V-PV
Venting UDAP-CV .......... Use Form I-V-CV
Venting UDAS ........... Use Form I-UD-V-SC
Warranty .......................................................3
Wiring Diagrams .................................. 23-25
Table of Contents
Page
Warnings ........................................ 1
Installation/Operation ..............2-25
Check/Test/Startup ................. 26-28
Maintenance/Service .............. 28-36
FOR YOUR SAFETY
What to do if you smell gas:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call your fire
department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration,
service, or maintenance can cause property damage, injury,
or death. Read the installation, operation, and maintenance
instructions thoroughly before installing or servicing this
equipment.
WARNING: Gas-fired appliances are not designed for use in
hazardous atmospheres containing flammable vapors or
combustible dust, in atmospheres containing chlorinated or
halogenated hydrocarbons, or in applications with airborne
silicone substances. See Hazard Levels, page 2.
WARNING: Should overheating occur, or the gas supply fail to
shut off, shut off the manual gas valve to the appliance before
shutting off the electrical supply.
WARNING: Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect
the appliance and replace any gas control that has been under
water.
Form RZ-NA I-UDA, P/N 195673 Rev 9, Page 2
HAZARD INTENSITY LEVELS
1. DANGER: Failure to comply will result in severe personal injury or
death and/or property damage.
2. WARNING: Failure to comply could result in severe personal injury or
death and/or property damage.
3. CAUTION: Failure to comply could result in minor personal injury
and/or property damage.
These units must be installed in accordance with local building codes. In the ab-
sence of local codes, in the United States, the unit must be installed in accordance
with the National Fuel Gas Code, ANSI Z223.1.A Canadian installation must be
in accordance with the CSA B149 Installation Codes. These codes are available
from CSA Information Services, 1-800-463-6727. Local authorities having juris-
2. Installation
Codes
1. General Model UDAP 30, 45, 60, 75, 100, and 125 and Model UDAS 30, 45, 60, 75, 100,
and 125 are design certified by the Canadian Standards Association for use in
residential,industrial, andcommercialinstallations. Unitheaterscertified for“resi-
dential use” are intended to be used as supplementary heating devices in residen-
tial areas such as workshops and garages. They are not intended to be the primary
source of heat in residential applications or to be used in sleeping quarters.
Models UDAP 150, 175, 200, 225, 250, 300, 350, and 400 and UDAS 150, 175,
200, 225, 250, 300, 350, and 400 are design certified by the Canadian Standards
Association for use in industrial and commercial installations only.
All models and sizes are available for use with either natural or propane gas. The
type of gas, the input rate and the electrical supply requirement is shown on the
heater’s rating plate. Check the rating plate to determine if the heater is appropri-
ate for the intended installation.
Installation requires both this manual ANDthe venting manual.
Venting Manualby Model
Venting Instruction Look for Matching Label on
Model Manual by Form No. Venting Manual and Heater
UDAP Standard Power Vent Label with
Installation (each heater Red Square
has its own dedicated vent)
- Form RZ-NA I-UD-V-PV
UDAP-CV Optional Common Vent Label with
with Installation (must be inverted
Option equipped with Option AV6) Blue Triangle
AV6 - Form RZ-NA I-V-CV
Model UDAP-CV is available in Sizes 30, 45, 60, 75, 100 only
UDAS Separated Combustion Label with
- Form RZ-NA I-UD-V-SC Green Circle
Both this installation manual and the appropriate venting manual are shipped with
the heater. Verify that the literature is correct for the heater being installed. If
either manual is missing or incorrect, contact your distributor before beginning
installation.
The instructions in this manual apply only to the models listed.
Installation should be done by a qualified agency in accordance with these in-
structions. The qualified service agency installing this heater is responsible for the
installation.
Hazard Levels of
Warnings in this
Manual
BOTH this manual and
the correct venting
manual are REQUIRED
for installation of this
heater.
Form RZ-NA I-UDA, Mfg #195673 Rev 9, Page 3
Special Installations
(Aircraft Hangars/
Repair Garages/
Parking Garages)
3. Warranty
4. Uncrating and
Preparation
diction should be consulted before installation is made to verify local codes and
installation procedure requirements.
Installations in aircraft hangars should be in accordance withANSI/NFPANo. 409
(latest edition), Standard for Aircraft Hangars; in public garages in accordance
with ANSI/NFPA No. 88A (latest edition), Standard for Parking Structures; and
for repair garages in accordance with ANSI/NFPANo. 88B (latest edition), Stan-
dard for Repair Garages. In Canada, installations in aircraft hangars should be in
accordance with the requirements of the enforcing authorities, and in public ga-
rages in accordance with CSA B149 codes.
If the heater is being installed in the state of California, the installer MUST attach
a warning label on the outside of the access door. The California Warning label is
shipped in the owner’s envelope along with this manual, the warranty form, and
any other paperwork that applies.
If installation is in California, select a location on the heater access panel. Be sure
the surface is clean and dry and adhere the label.
If the heater is being installed in the Commonwealth of Massachusetts, these units
must be installed by a licensed plumber or licensed gas fitter.
Refer to the limited warranty information on the Warranty Card in the "Owner's
Envelope".
Warranty is void if ...
a. Wiring is not in accordance with the diagram furnished with the heater.
b. The unit is installed without proper clearance to combustible materials.
c. A fan model is connected to a duct system or if the air delivery system is
modified.
This unit was test operated and inspected at the factory prior to crating and was in
operating condition. If the heater has incurred any damage in shipment, document
the damage with the transporting agency and contact an authorized Reznor Dis-
tributor. If you are an authorized Distributor, follow the FOB freight policy proce-
dures as published by Thomas & Betts for Reznor products.
Check the rating plate for the gas specifications and electrical characteristics of
the heater to be sure that they are compatible with the gas and electric supplies at
the installation site.
Read this booklet and become familiar with the installation requirements of your
particular heater. If you do not have knowledge of local requirements, check with
the local gas company or any other local agencies who might have requirements
concerning this installation.
Before beginning, make preparations for necessary supplies, tools, and manpower.
Ifthe installationincludes optional verticallouvers, downturnnozzle, ceiling mount-
ing bracket, hanger kit, high altitude kit, multiple heater control, and/or stepdown
transformer, install these options before the heater is suspended. Follow the in-
structions included in the option package; option packages are shipped separately.
Other shipped separate items could include a vent/combustion air kit, high tem-
perature tape, a thermostat bracket kit, a thermostat, and/or a thermostat guard. Be
sure all options ordered are at the installation site.
IMPORTANT: Shipping brackets are attached with cabinet screws. When
removing shipping brackets, re-insert ALLscrews into the cabinet.
California Warning
Label
Massachusetts
Requirement
Form RZ-NA I-UDA, P/N 195673 Rev 9, Page 4
RIGHT SIDE
VIEW
(Access Panel)
E
F
R - Hanger
Dimension for
2-pt Suspension
TOP VIEW
M and N - Hanger Dimensions for both 2-pt and 4-pt Suspension
3/8- 6 Female Thread
- all suspension points
M
N
R
Q
P
Therm stat
C nnecti n
(30- 25 Vertical;
50-400 Horizontal)
Line V ltage
Inlet (connects
at circuit board)
External
Gas
C nnecti n
REAR
VIEW
G
K
J
H
C mbusti n
Air Inlet
Vent C llar
(see Technical
Data for size)
FRONT
VIEW
A
B
C
D
REZNOR
1-1/4
(32)
P and Q -
Hanger
Dimensions
for 4-pt
Suspension
(4-pt is
required if
installing
optional
nozzle.)
5. Dimensions FIGURE 1 - Model UDAP,
Power Vented Fan Model
U U
With
Opti n
CD3
With
Opti n
CD2
r
CD4
UDAP r UDAS
UDAP r UDAS
D wnturn n zzles require 4-pt suspensi n.
FIGURE 2 -
With Optional
Downturn Nozzle
Dimension “U”
-- Applies to both
UDAP and UDAS
inches mm inches mm
30,45 7-1/8 181 12-3/8 314
60,75 8-5/8 219 15 381
100,125 12-5/8 321 21-7/8 556
150,175, 200 11-1/2 292 19-7/8 505
225,250 14-1/2 368 25-1/8 638
300,350,400 18-1/2 470 32 813
Options CD2 andCD4 Option CD3
Size
MODEL UDAP DIMENSIONS (inches ± 1/16)
Size ABC D EF G H J KMNPQ R
30, 45 12-1/8 26-5/8 10 13-13/16 26 21-9/16 5-3/16 6-1/2 2-11/16 3-7/8 17-3/8 11/16 4-5/16 13 9-9/16
60 15-1/8 26-5/8 13 13-13/16 27 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2
75 15-1/8 26-5/8 13 13-13/16 27-5/8 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2
100 23-1/8 26-5/8 21 13-13/16 28-5/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2
125 23-1/8 26-5/8 21 13-13/16 29-3/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2
150, 175,
200 20-1/8 38-3/16 16 23 42 35-3/8 8-1/2 8-1/4 5-7/16 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 16-3/8
225, 250 26-1/8 38-3/16 22 23 42 35-3/8 13-1/16 8-13/16 9 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 15-5/8
300, 350,
400 34-1/8 41 30 23 42 35-3/8 17-1/16 9 11-13/16 7-5/16 27-11/16 1-3/8 8-3/16 22-3/16 16-3/16
MODEL UDAP DIMENSIONS (mm ± 2)
Size A B C D E F G H J K M N P Q R
30, 45 308 676 254 351 660 548 132 165 68 98 441 17 110 330 243
60 384 676 330 351 686 548 200 165 140 98 441 17 110 330 267
75 384 676 330 351 702 548 200 165 140 98 441 17 110 330 267
100 587 676 533 351 727 548 368 165 222 98 441 17 110 330 267
125 587 676 533 351 746 548 368 165 222 98 441 17 110 330 267
150, 175,
200 511 970 406 584 1067 899 216 210 138 165 652 35 208 564 416
225, 250 664 970 559 584 1067 899 332 224 229 165 652 35 208 564 397
300, 350,
400 867 1041 762 584 1067 899 433 229 300 186 703 35 208 564 411
Form RZ-NA I-UDA, Mfg #195673 Rev 9, Page 5
C mbusti n Air C nnecti n
(see Technical Data for size)
FRONT
VIEW
A
B
C
D
REZNOR
RIGHT SIDE
VIEW
(Access Panel)
E
F
Therm stat
C nnecti n
(30-45, 50-400
Horizontal;
60- 25 Vertical)
Line V ltage
Inlet (connects in
sealed electrical box)
External
Gas
C nnecti n
REAR
VIEW
GJ
H
KVent C nnecti n
(see Technical
Data for size)
S
T
R - Hanger
Dimension for
2-pt Suspension
TOP VIEW
M and N - Hanger Dimensions
for both 2-pt and 4-pt Suspension
3/8- 6 Female Thread
- all suspension points
M
N
R
Q
P
1-1/4
(32)
P and Q -
Hanger
Dimensions
for 4-pt
Suspension
(4-pt is
required if
installing
optional
nozzle.)
LED Viewp rt
FIGURE 3 - Model UDAS,
Separated Combustion Fan
Model
MODEL UDAS DIMENSIONS (inches ± 1/16)
Size ABCD EF GH J KMNPQ R S T
30, 45 12-1/8 26-5/8 10 13-13/16 26 21-9/16 5-3/16 6-1/2 2-11/16 3-7/8 17-3/8 11/16 4-5/16 13 9-9/16 2-15/16 2-15/16
60 15-1/8 26-5/8 13 13-13/16 27 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 3-1/4 2-15/16
75 15-1/8 26-5/8 13 13-13/16 27-5/8 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 3-1/4 2-15/16
100 23-1/8 26-5/8 21 13-13/16 28-5/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 4-5/8 2-15/16
125 23-1/8 26-5/8 21 13-13/16 29-3/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 4-5/8 2-15/16
150,
175,
200 20-1/8 38-3/16 16 23 42 35-3/8 8-1/2 8-1/4 5-7/16 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 16-3/8 4-1/8 8-5/16
225,
250 26-1/8 38-3/16 22 23 42 35-3/8 13-1/16 8-13/16 9 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 15-5/8 5-9/16 8-5/16
300,
350,
400 34-1/8 41 30 23 42 35-3/8 17-1/16 9 11-13/16 7-5/16 27-11/16 1-3/8 8-3/16 22-3/16 16-3/16 9-1/16 8-9/16
MODEL UDAS DIMENSIONS (mm ± 2)
Size A B C D E F G H J K M N P Q R S T
30, 45 308 676 254 351 660 548 132 165 68 98 441 17 110 330 243 75 75
60 384 676 330 351 686 548 200 165 140 98 441 17 110 330 267 89 75
75 384 676 330 351 702 548 200 165 140 98 441 17 110 330 267 89 75
100 587 676 533 351 727 548 368 165 222 98 441 17 110 330 267 117 75
125 587 676 533 351 746 548 368 165 222 98 441 17 110 330 267 117 75
150,
175,
200 511 970 406 584 1067 899 216 210 138 165 652 35 208 564 416 105 211
225,
250 664 970 559 584 1067 899 332 224 229 165 652 35 208 564 397 141 211
300,
350,
400 867 1041 762 584 1067 899 433 229 300 186 703 35 208 564 411 230 217
Form RZ-NA I-UDA, P/N 195673 Rev 9, Page 6
6. Technical Data
Size 30 45 60 75 100 125
BTUH 30,000 45,000 60,000 75,000 105,000 120,000
kw 8.8 13.2 17.6 22.0 30.8 35.2
ThermalEfficiency(%) 828383838383
BTUH 24,600 37,350 49,800 62,250 87,150 99,600
kw 7.2 11.0 14.6 18.3 25.6 29.2
Natural 1/2 1/2 1/2 1/2 1/2 1/2
Propane 1/2 1/2 1/2 1/2 1/2 1/2
Vent Connection C(inches diameter) 444444
Combustion AirInlet C(inches diameter) - UDAS only 444444
Control Amps (24 volt) 1.0 1.0 1.0 1.0 1.0 1.0
FullLoad Amps (115 volt) 1.9 2.4 2.4 3.3 3.9 5.1
Standard 115V 15 15 15 15 15 15
Optional 208Vor 230V 15 15 15 15 15 15
Normal Power Consumption (watts) 109 155 155 217 276 354
Discharge Air Temperature Rise (°F) 50 55 60 60 60 60
CFM 456 629 769 961 1345 1537
M3/minute 12.9 17.8 21.8 27.5 36.7 45.9
ft20.96 0.96 1.25 1.25 2.01 2.01
M20.09 0.09 0.12 0.12 0.19 0.19
FPM 475 656 616 770 668 763
M/minute 145 200 188 238 196 245
Standard Open 0.02 0.03 0.03 0.06 1/30 1/20
Optional Enclosed N.A. N.A. N.A. N.A. 1/4 1/4
Fan Motor RPM 1550 1550 1550 1550 1050 1050
Fan Diameter (inches) 10 10 12 12 16 16
Sound Level dba @ 15 ft 40 40 40 49 54 55
Output Heating Capacity A
Gas Connection (inches) B
AirVolume
Output Velocity
Fan Motor HP E
Maximum Over Current
Protection D E
TECHNICAL DATA - Sizes 30 - 125 (Data applies to both Models UDAPand UDASunless noted otherwise.)
Discharge Air Opening Area
Input Heating Capacity
Size 150 175 200 225 250 300 350 400
BTUH 150,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000
kw 43.9 51.2 58.6 65.9 73.2 87.8 102.5 117.1
ThermalEfficiency(%) 8383838383838383
BTUH 124,500 145,250 166,000 186,750 207,500 249,000 290,500 332,000
kw 36.4 42.5 48.6 54.7 60.8 72.9 85.1 97.2
Natural 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4
Propane 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4
Vent Connection C(inches diameter) 55555666
Combustion Air Inlet C(inches diameter)-UDAS only 66666666
Control Amps (24 volt) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Full Load Amps (115 volt) 3.8 3.8 4.6 7.5 7.5 10.7 10.7 10.7
Standard115V 1515151515202020
Optional 208V or 230V 15 15 15 15 15 15 15 15
Normal Power Consumption (watts) 392 392 491 747 747 1086 1086 1086
Discharge Air Temperature Rise (°F) 60 60 60 60 60 60 60 60
CFM 1921 2242 2562 2882 3202 3843 4483 5123
M3/minute 54.4 63.5 72.5 81.6 90.7 108.8 126.9 145.1
ft22.56 2.56 2.56 3.51 3.51 4.79 4.79 4.79
M20.24 0.24 0.24 0.33 0.33 0.45 0.45 0.45
FPM 752 877 1003 820 911 802 936 1069
M/minute 229 267 306 250 278 244 285
Standard Open 1/6 1/6 1/6 1/4 1/4 1/2 1/2 1/2
Optional Enclosed 1/4 1/4 1/4 1/4 1/4 1/2 1/2 1/2
Fan Motor RPM 1050 1050 1050 1050 1050 1050 1050 1050
Fan Diameter (inches) 18 18 18 20 20 24 24 24
Sound Level dba @ 15 ft 51 52 53 56 56 59 61 62
TECHNICAL DATA - Sizes 150 - 400 (Data applies to both Models UDAP and UDAS unless noted otherwise.)
Maximum Over Current
Protection D E
Discharge Air Opening Area
Output Velocity
Fan Motor HP E
Input Heating Capacity
Output Heating Capacity A
Gas Connection (inches)B
AirVolume
ACSA ratings for altitudes to 2000 ft.
B Size shown is for gas connection to a single-stage gas valve, not supply line size.
CSmaller and/or larger vent and combustion air pipe diameters may be permissible. For Model UDAS refer to the Venting
Installation Manual for Separated Combustion Units. For Model UDAP refer to the Venting Installation Manual for Power
Vented units. For a Model UDAP with OptionAV6, refer to the Venting Installation Manual for Common Venting.
DMOCP = 2.25 x (largest motor FLA) + smallest motor FLA.Answer is rounded to the next lower standard circuit breaker size.
EExcept where indicated, information in this table is based on a heater equipped with a standard 115 volt open fan motor.
Form RZ-NA I-UDA, Mfg #195673 Rev 9, Page 7
If the heater is being installed at an elevation above 2000 ft (610M), the input rate
will have to be derated. This is done by adjusting the valve outlet pressure.
In addition, if the heater is being installed at an altitude above 6000 ft (1830M), the
pressure switch will have to be changed. If ordered with the unit as Option DJ20 or
DJ21, the pressure switch is shipped separately.
Adjusting the valve outlet pressure is done after the heater is in operation; follow
the instructions in Paragraph 12. Capacities and inputs for derated units are also
listed in Paragraph 12.
If the pressure switch needs to be changed, do that before the heater is operated;
follow the instructions in FIGURE 4.
7. High Altitude
Operation
FIGURE 4 - Installing HighAltitude Pressure Switch required above 6000 ft (1830M) elevation
Gas valve adjustment for
high altitude can only be
done after heater is
operating; see
Paragraph 12.
Units must be installed so that the clearances in the table are provided for combus-
tion air space, inspection and service, and for proper spacing from combustible
construction. Clearance to combustibles is defined as the minimum distance from
the heater to a surface or object that is necessary to ensure that a surface tempera-
ture of 90°F above the surrounding ambient temperature is not exceeded.
8. Clearances
Instructions for Changing Pressure Switch
1. In the control compartment, locate the pressure switch.
2. Mark and disconnect the two wires attached to the pressure switch.
3. Disconnect the sensing tube from the pressure switch.
4. Locate the two screws holding the switch mounting bracket. Remove the
screws (save screws) and the pressure switch.
5. Using the same screws, install the high altitude pressure switch. Attach
the sensing tube and wires.
Pressure Switch
Model UDAP
Size 30 45 60 75 100 125 150 175 200 225 250 300 350 400
High Altitude Switch P/N
Negative Pressure OFF Setpoint "w.c.
Label color
Model UDAP-CV with Option AV6 for Common Venting
Size 30 45 60 75 100
High Altitude Switch P/N 197029 197032 196388
Negative Pressure OFF Setpoint "w.c. 0.60 0.45 0.50
Label color Lt Blue Pink Orange
Model UDAS
Size 30 45 60 75 100 125 150 175 200 225 250 300 350 400
High Altitude Switch P/N 196388 197030
Differential Pressure OFF Setpoint "w.c. 0.50 0.40
Label color Orange Green
201160 201161
197031
0.35
Purple
Purple
197031
0.35
Lt. Blue
White
Purple Pink
196362
0.55
197029
0.60
197031 197032
0.35 0.45 201161
Brown
Brown
White
White
1.00
201160 1.30
1.00 1.30
Clearances
inches mm inches mm inches mm inches mm inches mm inches mm
30 -125 125 6 152 18 457 1 25 1 25 18 457
150 -400 4102 6 152 18 457 2 51 1 25 18 457
*Suspend the heaterso that the bottomis a minimumof5feet (1.5M) above the floor.
Bottom* Rear
Size Top Flue Connector Access Panel Non-Access Side
Form RZ-NA I-UDA, P/N 195673 Rev 9, Page 8
Confined Space:
A space whose volume is
less than 50 cubic feet
per 1000 BTUH of the
installed appliance input
rating
Combustion Air
Requirements for
a Heater Located
in a Confined
Space - applies to
Model UDAP and
Model UDAP-CV
FIGURE 5 - Definition of
Confined Space and
Required Openings for
CombustionAir
(3)
(3)
(1)
(1)
(2)
(2)
Confined
Space
9. Combustion
Air - applies to
Model UDAP
and Model
UDAP-CV
This heater must be supplied with the air that enters into the combustion process
and is then vented to the outdoors. Sufficient air must enter the equipment location
to replace that exhausted through the heater vent system. In the past, the infiltra-
tion of outside air assumed in heat loss calculations (one air change per hour) was
assumed to be sufficient. However, current construction methods using more insu-
lation, vapor barriers, tighter fitting and gasketed doors and windows, weather-
stripping, and/or mechanical exhaust fans may now require the introduction of
outside air through wall openings or ducts.
The requirements for combustion and ventilation air depend upon whether the unit
is located in a confined or unconfined space. An "unconfined space" is defined as
a space whose volume is not less than 50 cubic feet per 1000 BTUH of the installed
appliance. Under ALL conditions, enough air must be provided to ensure there
will not be a negative pressure condition within the equipment room or space.
WARNING: Model UDAP and UDAP-CV power-vented unit
heaters are designed to take combustion air from the space in
which the unit is installed and are not designed forconnection to
outsidecombustion air intake ducts. Connecting outside air ducts
voids the warranty and could cause hazardous operation. See
Hazard Levels, page 2.
Do not install a unit in a confined space without providing wall openings leading
to and from the space. Provide openings near the floor and ceiling for ventilation
and air for combustion as shown in FIGURE 5, depending on the combustion air
source as noted in Items 1, 2, and 3 below.
Add total BTUH of all appliances in the confined space and divide by figures
below for square inch free area size of each (top and bottom) opening.
(Note: For Model
UDAS, see Venting
Manual for
combustion air
requirements.)
1. Air from inside the building -- openings 1 square inch free area per 1000
BTUH. Never less than 100 square inches free area for each opening. See (1) in
FIGURE 5.
2. Air from outside through duct -- openings 1 square inch free area per 2000
BTUH. See (2) in FIGURE 5.
3. Air direct from outside -- openings 1 square inch free area per 4000 BTUH.
See (3) in FIGURE 5.
NOTE: For further details on supplying combustion air to a confined space, see
the National Fuel Gas Code ANSI Z223.1a (latest edition).
Form RZ-NA I-UDA, Mfg #195673 Rev 9, Page 9
FIGURE 6 - Throw for Fan
Models UDAP and UDAS
10. Unit Heater
Location
Locate the heater so that it is a minimum of five feet (1.5M) above the floor and in
compliance with the clearances in Paragraph 8.
WARNING:If touched, the vent pipe and internal heatersurfaces
that are accessible from outside the heater will cause burns.
Suspend the heater a minimum of 5 feet (1.5M) above the floor.
Heater Throw
Location
Recommendations
Use the sound data in Paragraph 6, clearances in Paragraph 8; the combustion air
requirements in Paragraph 9; the throw tables, mounting height requirements, and
location recommendations below; the weights in Paragraph 11; and the venting
requirements in the Venting Manual to determine where to suspend the heater.
H
X
Y
Z**
*Louver angle listed in t e table is relative to t e top of t e eater.
H = Distance from bottom of eater to t e floor
X = Distance from eater to start of floor coverage
Y = Distance to end of floor coverage
**Z = point w en t e air velocity drops below 50 ft (15.2M) per minute
NOTE: Throws listed are with
standard adjustable horizontal
louvers at the angles listed
(angle is relative to the top of
the heater). Throw pattern
changes with the addition of
optional vertical louvers and/or
downturn nozzles.
XYZ
Louver
An
g
le
XYZ
Louver
An
g
le
XYZ
Louver
An
g
le
XYZ
Louver
An
g
le
XY Z
Louver
An
g
le
XY Z
Louver
An
g
le
5 ft 6 14 30 -21° 7 16 40 -20° 8 18 45 -16° 9 20 57 -14° 9 20 59 -18° 10 22 65 -14°
8 ft 7 13 26 -39° 9 16 37 -34° 10 18 42 -29° 12 22 54 -25° 11 21 56 -28° 12 23 63 -24°
10 ft 6 11 22 -52° 9 15 33 -43° 10 17 39 -37° 12 22 52 -32° 12 20 52 -36° 13 24 60 -30°
12 ft - - - - 8 12 27 -55° 10 16 34 -46° 12 21 48 -39° 11 19 47 -44° 14 23 57 -36°
14 ft - - - - - - - - 9 14 29 -56° 12 19 44 -46° 11 17 42 -51° 14 22 53 -43°
16 ft - - - - - - - - - - - - 11 17 38 -54° 10 14 34 -58° 13 20 47 -50°
18ft------------------ --111740-57°
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
XY Z
Louver
An
g
le*
XY Z
Louver
An
g
le*
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
8 ft 13 24 73 -26° 15 28 90 -22° 16 30 93 -20° 14 27 86 -24° 16 29 93 -21° 15 28 94 -24° 17 31 105 -20° 18 34 113 -17°
10 ft 14 24 69 -32° 17 29 87 -27° 17 31 91 -25° 15 27 82 -30° 17 30 90 -26° 16 28 89 -29° 18 32 103 -25° 20 35 110 -21°
12 ft 14 24 64 -39° 18 29 84 -32° 18 31 88 -30° 16 27 78 -35° 18 30 87 -31° 17 28 85 -34° 19 32 98 -30° 21 36 108 -25°
14 ft 14 22 59 -45° 18 28 79 -37° 19 30 84 -34° 16 26 73 -41° 18 30 83 -36° 17 27 80 -40° 20 32 95 -34° 23 35 105 -29°
16 ft 13 20 53 -51° 18 27 74 -42° 19 29 79 -39° 16 24 67 -47° 19 28 78 -41° 17 25 74 -45° 21 31 90 -38° 23 35 101 -33°
18 ft 11 17 44 -58° 17 26 68 -48° 19 28 74 -44° 14 22 60 -53° 18 27 72 -46° 16 24 66 -51° 20 30 85 -43° 23 35 97 -37°
XYZ
Louver
An
g
le
XYZ
Louver
An
g
le
XYZ
Louver
An
g
le
XYZ
Louver
An
g
le
XY Z
Louver
An
g
le
XY Z
Louver
An
g
le
1.5 M 1.8 4.3 9.1 -21° 2.1 4.9 12.2 -20° 2.4 5.5 13.8 -16° 2.7 6.1 17.4 -14° 2.7 6.1 18.0 -18° 3.0 6.7 19.9 -14°
2.4 M 2.1 4.0 7.9 -39° 2.7 4.9 11.3 -34° 3.0 5.5 12.8 -29° 3.7 6.7 16.5 -25° 3.4 6.4 17.1 -28° 3.7 7.0 19.2 -24°
3.0 M 1.8 3.4 6.7 -52° 2.7 4.6 10.0 -43° 3.0 5.2 11.9 -37° 3.7 6.7 15.8 -32° 3.7 6.1 15.8 -36° 4.0 7.3 18.3 -30°
3.7 M - - - - 2.4 3.7 8.2 -55° 3.0 4.9 10.4 -46° 3.7 6.4 14.6 -39° 3.4 5.8 14.3 -44° 4.3 7.0 17.4 -36°
4.3 M - - - - - - - - 2.7 4.3 8.8 -56° 3.7 5.8 13.4 -46° 3.4 5.2 12.8 -51° 4.3 6.7 16.1 -43°
4.9 M - - - - - - - - - - - - 3.4 5.2 11.6 -54° 3.0 4.3 10.4 -58° 4.0 6.1 14.3 -50°
5.5M------------------ --3.45.212.2-57°
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
XY Z
Louver
An
g
le*
XY Z
Louver
An
g
le*
XYZ
Louver
An
g
le*
XYZ
Louver
An
g
le*
2.4 M 4.0 7.3 22.3 -26° 4.6 8.5 27.4 -22° 4.9 9.1 28.0 -20° 4.3 8.2 26.2 -24° 4.9 8.8 28.3 -21° 4.6 8.5 28.7 -24° 5.2 9.4 32.0 -20° 5.5 11.3 34.4 -17°
3.0 M 4.3 7.3 21.0 -32° 5.2 8.8 26.6 -27° 5.2 9.4 27.7 -25° 4.6 8.2 25.0 -30° 5.2 9.1 27.4 -26° 4.9 8.5 27.1 -29° 5.5 9.8 31.4 -25° 6.1 10.7 33.5 -21°
3.7 M 4.3 7.3 19.5 -39° 5.5 8.8 25.6 -32° 5.5 9.4 26.8 -30° 4.9 8.2 23.8 -35° 5.5 9.1 26.5 -31° 5.2 8.5 25.9 -34° 5.8 9.8 29.9 -30° 6.4 11.0 32.9 -25°
4.3 M 4.3 6.7 18.0 -45° 5.5 8.5 24.1 -37° 5.8 9.1 25.6 -34° 4.9 7.9 22.3 -41° 5.5 9.1 25.3 -36° 5.2 8.2 24.4 -40° 6.1 9.8 29.0 -34° 7.0 10.7 32.0 -29°
4.9 M 4.0 6.1 16.2 -51° 5.5 8.2 22.6 -42° 5.8 8.8 24.1 -39° 4.9 7.3 20.4 -47° 5.8 8.5 23.8 -41° 5.2 7.6 22.6 -45° 6.4 9.4 27.4 -38° 7.0 10.7 30.8 -33°
5.5 M 3.4 5.2 13.4 -58° 5.2 7.9 20.7 -48° 5.8 8.5 22.6 -44° 4.3 6.7 18.3 -53° 5.5 8.2 21.9 -46° 4.9 7.3 20.1 -51° 6.1 9.1 25.9 -43° 7.0 10.7 26.9 -37°
60
H
H
30 45 125
250 300
Dimensions X, Y, and Z (meters) Model UDAP and Model UDAS with Standard Horizontal Louvers at Mounting Heights of 1.5 - 5.5M
150 175 200 225 350 400
75 100 125
Dimensions X, Y, and Z (feet) Model UDAP and Model UDAS with Standard Horizontal Louvers at Mountin
g
Hei
g
hts of5 - 18 ft
H
30 45 60
75 100
400225 250 300 350
H
150 175 200
Form RZ-NA I-UDA, P/N 195673 Rev 9, Page 10
WARNINGS: Check the
supporting structure to
be used to verify that it
has sufficient load carry-
ing capacity to support
the weight of the unit.
Suspend the heater only
from the threaded nut
retainers or with a man-
ufacturer provided kit.
Do NOT suspend from
the heater cabinet.
11. Hanging the
Heater
When the heater is lifted for suspension, support the bottom of the heater with
plywood or other appropriately placed material. If the bottom is not supported,
damage could occur. Before hanging, verify that any screws used for holding ship-
ping brackets were re-installed in the cabinet.
The heater is equipped for either two-point or four-point suspension. A 3/8"-16
threaded nut retainer is located at each suspension point. NOTE: Four-point sus-
pension is requiredwhen installing an optional downturn nozzle. See Dimensions
in Paragraph 5 and the illustration in FIGURE 7A.
Before suspending the heater, check the supporting structure to be used to verify
that it has sufficient load-carrying capacity to support the weight of the unit.
NOTE: Venting
requirements may
affect location.
Consult the Venting
Manual for this heater
before making final
determination.
Hazards of Chlorine -
applies to location of
Model UDAS heater
with regard to
combustion air inlet
For best results, the heater should be placed with certain rules in mind. In general,
a unit should be located from 8 to 12 feet (2.4-3.7M) above the floor. Units should
always be arranged to blow toward or along exposed wall surfaces, if possible.
Where two or more units are installed in the same room, a general scheme of air
circulation should be maintained for best results.
Suspended heaters are most effective when located as close to the working zone as
possible, and this fact should be kept in mind when determining the mounting
heights to be used. However, care should be exercised to avoid directing the dis-
charged air directly on the room occupants.
Partitions, columns, counters, or other obstructions should be taken into consider-
ation when locating the unit heater so that a minimum quantity of airflow will be
deflected by such obstacles.
When units are located in the center of the space to be heated, the air should be
discharged toward the exposed walls. In large areas, units should be located to
discharge air along exposed walls with extra units provided to discharge air in
toward the center of the area.
At those points where infiltration of cold air is excessive, such as at entrance doors
and shipping doors, it is desirable to locate the unit so that it will discharge directly
toward the source of cold air from a distance of 15 to 20 feet (4.6-6.1M).
CAUTION: Do not locate the heater where it may be exposed to
water spray, rain, or dripping water.
The presence of chlorine vapors in the combustion air of gas-fired heating equip-
ment presents a potential corrosion hazard. Chlorine found usually in the form of
freon or degreaser vapors, when exposed to flame will precipitate from the com-
pound, and go into solution with any condensation that is present in the heat ex-
changer or associated parts. The result is hydrochloric acid which readily attacks
all metals including 300 grade stainless steel. Care should be taken to separate
these vapors from the combustion process. This may be done by wise location of
the unit vent and combustion air terminals with regard to exhausters or prevailing
wind directions. Chlorine is heavier than air. Keep these facts in mind when deter-
mining installation location of the heater in relation to building exhaust systems.
10. Unit Heater
Location
(cont’d)
Model UDAP
Size 30 45 60 75 100 125 150 175, 200 225 250 300 350 400
lbs 54 59 67 72 96 101 172 187 203 215 269 294 306
kg 24 27 30 33 44 46 78 85 92 98 122 133 139
Model UDAS
Size 30 45 60 75 100 125 150 175, 200 225 250 300 350 400
lbs 55 60 68 73 97 102 173 188 204 216 270 295 307
kg 25 27 31 33 44 46 78 85 93 98 122 134 138