THOMSON DFT-6102 User manual

DFT-6102
Battery Conductance Tester
Users Manual
THOMSON TECH CO LTD
www.thomsontesting.com

DFT-6102 Battery Conductance Tester Instruction Manual
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Table of Contents
Chapter 1 Overview ................................................................ 2
1.1. Purpose......................................................................................................................................................... 2
1.2. Feature.......................................................................................................................................................... 2
1.3. Advantages of the 4-line test clamp: .............................................................................................................. 3
1.4. Advantages of test probes.............................................................................................................................. 3
1.5. Function ....................................................................................................................................................... 4
1.6. Technical parameters..................................................................................................................................... 4
Chapter 2 Operation instructions .................................................. 5
2.1. The Tester Power on/off ................................................................................................................................ 5
2.2. Single-Cell Test............................................................................................................................................. 5
2.2.1 (Optional) Test instructions with connection conductance’s (same Test in Strings) ................................ 6
2.3. Battery String Test ........................................................................................................................................ 6
2.3.1 Custom standard parameters ................................................................................................................ 7
2.3.2 Standard parameter selection ............................................................................................................... 7
2.3.3 Operating instructions.......................................................................................................................... 7
2.4. Data management function............................................................................................................................ 7
2.5. Clock settings ............................................................................................................................................... 8
2.6. System Administration.................................................................................................................................. 8
2.6.1 File management................................................................................................................................. 9
2.6.2 Language selection.............................................................................................................................. 9
2.6.3 Test the waveform ............................................................................................................................... 9
2.6.4 Software Version information .............................................................................................................10
Chapter 3 Tester Main Parts Structure............................................. 11
3.1. Package List ................................................................................................................................................11
3.2. DFT-6102 Host............................................................................................................................................11
3.3 Testing Line..................................................................................................................................................12
3.4 Host Charger.................................................................................................................................................12
3.5 Data Line......................................................................................................................................................13
3.6 Box...............................................................................................................................................................13
Chapter 4 Tester storage instructions............................................. 14
4.1. Storage hardware .........................................................................................................................................14
4.2. Data Type ....................................................................................................................................................14
4.3. Data management ........................................................................................................................................14
Chapter 5 Routine maintenance .................................................... 15
5.1. Cleaning maintenance..................................................................................................................................15
5.2. Storage ........................................................................................................................................................15
5.3. Tester’s Battery maintenance........................................................................................................................15

DFT-6102 Battery Conductance Tester Instruction Manual
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Chapter 1 Overview
1.1. Purpose
The battery Conductance Tester adopts the most advanced AC discharge test method, which can accurately test
the voltage and conductance at both ends of the battery, and then judge the advantages and disadvantages of the
battery capacity and technical status. Customers can also choose the results of the conductance test, voltage test
and capacity estimation of the battery according to their own situation as the basis for the conductance matching
when the new battery is matched; Testing the conductance of the battery before and after discharging is used to
identify the real invalid battery.
1.2. Feature
(1) Smart, digital, fully English operation menu for accurate Test & simple operation.
(2) Weight does not exceed 0.45Kg, handheld design, single operation, automatic Test of the whole process.
(3) To meet various battery conductance detection standards, it is necessary to include a complete database of
battery conductance parameters, and can define the battery standard conductance according to different batteries.
(4) The test method is simple, which will not affect the working state of the battery and will not produce safety

DFT-6102 Battery Conductance Tester Instruction Manual
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hazards.
(5) The tester itself can store a large amount of test data, and can be conclusive query and analysis on the tester,
and the battery test data can also be exported to the computer software with a U disk to generate charts and curves
for analysis.
(6) The test report can be easily imported into Excel and Word files, and printed into a report in the specified
format for easy management to reduce the workload.
(7) 4-line multi-purpose test clamp, set test clamp, probe and other functions in one, can adapt to more than 98%
of the battery connection installation mode and battery pole form.
1.3. Advantages of the 4-line test clamp:
4-line test clamp is suitable for most test occasions, Its front section of the fixture protrudes 6cm metal test head
& only 3mm thickness, which is convenient to reach directly into the pole under the connecting plate, and the
inside of the metal head is serrated to facilitate the removal of oxides and direct contact with the pole, thus
ensuring the stability and accuracy of the test results.
1.4. Advantages of test probes
(1) 4-line test ensure that the inner needle is completely insulated from the outer barrel!
(2) Inner needle 1.3 mm diameter & outer barrel 3 mm diameter are suitable for a variety of connection strip gaps,
can be fully inserted from the pole sheath hole!
(3) Metal needles and syringes adopt beryllium copper gold plating process, which can adapt to various test
frequencies and currents!
(4) The length of the line is 1.8 meters, the length of the test pen is 0.36 meters, and the entire set of batteries is
tested without mobile equipment!
(5) The test pen adopts the two-stage design of the extended rod, which is convenient to carry and adapt to
long-distance testing!
(6) It is more convenient and accurate to cooperate with the automatic test PC Sof5twear of the conductance
tester!
(7) The aviation plug adopts Taiwan PLT’s supply, adapts to various frequencies and currents, and escorts
accurate testing!

DFT-6102 Battery Conductance Tester Instruction Manual
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1.5. Function
No
Item
Description
1
Battery Test
The conductance Test and performance evaluation of single cell batteries, String batteries,
batteries + connection conductance (optional)
2
Data
management
Open and play back the data records, dump the U-disk, delete and other operations, and
format the data records at the same time.
3
System
management
including clock settings, parameter calibration, language selection, test waveforms, file
management and software version information and other functions
1.6. Technical parameters
Item
Parameters
Measuring range
Conductivity:10.0S—99999.99S Voltage:0.000v--20v
Tiebar Measuring range (option)
Conductivity:10.0S—99999.99S
Min. measurement
conductivity：10.0S
Resolution
Voltage：1mV
Measurement accuracy
Conductivity：1% Voltage：0.5%
Display
4.3" TFT-LCD touch screen 272×480
Host Size
186mm×98mm×40mm
Host Weight
0.45KG
Memory capacity
Stores 100,000 battery measurement data
Working power supply
4000mAH rechargeable battery as full for 8~ 12 hours
External power supply
AC100~240V/DC5V-1A power adapter/charger
Communication interface
USB interface (pluggable U-disk)