Thule SPRINT XT 528001 Service manual

SPRINT XT 528001
part description part number qty.
A8523510001 1
B8523285001 1
C8523230001 2
D7524619001 1
E8527832001 2
F7521476001 1
G7521574001 1
H8523518001 1
I8523566002 2
J8523278001 2
K7521569001 1
L7521479001 1
M
mount screw cover
chock wheel strap
SPRINT speed link pad
coussinet Speed Link SPRINT
SPRINT head assembly kit
M6 X 40 security torx screw
speed link assembly
tray assembly kit
rim protector
M6 x 12 button head screw
bolt plate
rear speed link spring
wheel chock assembly kit
M3.5 X 19 thread forming screw 8523369001 2
PARTS INCLUDED
A
H
B C
D E
F
I
J
K
G
L M

WARNINGS / LIMITATIONS
• Bike must come equipped with a quick release
front skewer.
• Measure the dimensions of your bike’s fork
dropouts. This carrier is not compatible with fork
dropouts less than 4mm or greater than 10mm
thick. Dropouts must be 100mm apart.
• Not all bike forks are compatible with the 528.
If your fork has a unique feature or design that
prevents your using the carrier in accordance
with these instructions, do not use the carrier. An
upright carrier should be used.
• Due to their wind resistance, it is not recommended
to carry disk wheels or wheels with covers on Thule
bike or wheel carriers.
• This carrier is limited to bikes weighing no more
than 37.5lbs (17kg). You may not mount more than
two (2) Sprints (528) to your vehicle’s factory rack.
Always check your owner’s manual to determine
the weight limit of your vehicle’s factory rack.
• Failure to properly install, adjust, use, and maintain
the quick release mechanism on this carrier may
result in damage to the vehicle and bike as well as
serious personal injury.
• Any modification to bike dropouts can cause
insucient fork mount clamping pressure and may
result in damage or loss of bike.
• Bicycle fork must be equipped with safety tabs.
Removal or alteration of safety tabs will void
warranty when used with this carrier.
• PATENT PENDING
1
•Mount front of Sprint carrier on front load bar so that the Speed
Link mounting base is centered on top of load bar.

2
•Wrap Speed Link strap under bar and
attach into front pocket.
•Tighten by turning Speed Link toggle
clockwise.
•For extra turning leverage the toggle
can be rotated 90 degrees.
A B C
3
•Position rear Speed Link over rear load bar, making sure to center
over load bar. Tighten by turning toggle clockwise.
4
•Loosen the Tray Adjustment Knob on the bottom of the tray assembly to adjust the distance of the Wheel Chock Assembly.
A B

5
•Mount bike’s fork straight down into Sprint’s
skewer assembly.
•Position rear wheel in Wheel Chock Assembly by adjusting length of wheel tray.
Retighten Knob after positioning Wheel Chock
7
•Secure rear wheel in Wheel Chock by inserting Wheel Strap
through buckle and pulling firmly
•Rim Protector should be centered over rim.
A
A
B
B
6
•Turn Sprint Knob until required clamping pressure is achieved.
The Knob will click when proper clamping pressure is achieved.

8INSERTING LOCKS (SOLD SEPERATELY)
FRONT REAR
•Remove Lock Plug from Sprint head by
turning 90 degrees and pulling out.
•Insert lock cylinders into head and one of the Speed Link mounts.
A B C

THULE will warranty all THULE brand car rack systems and
its accessories manufactured by THULE during the time
that an original retail purchaser owns the product. This
warranty terminates if a purchaser transfers the product to
any other person.
Subject to the limitations and exclusions described in
this warranty, THULE will remedy defects in materials or
workmanship by repairing or replacing, at its option, a
defective product without charge for parts or labor. In
addition, THULE may elect, at its option, not to repair or
replace a defective product but rather issue to a purchaser
a refund equal to the purchase price paid for the product
or a credit to be used toward the purchase of a new THULE
load carrier system.
No warranty is given for defects caused by normal wear
and tear, cosmetic rust, scratches, accidents, unlawful
vehicle operation, or modification of, or any types of repair
of, a load carrier system other than those authorized by
THULE.
No warranty is given for defects resulting from conditions
beyond THULE’s control including, but not limited to, mis-
use, overloading, or failure to assemble, mount or use the
product in accordance with THULE’s written instructions or
guidelines included with the product or made available to
the purchaser.
No warranty is given for THULE products purchased out-
side of the United States, Canada and Mexico.
In the event that a product is defective, the purchaser
should contact the THULE dealer from whom the product
was purchased or an Authorized Thule Service Center. If
the dealer or Authorized Thule Service Center is not able
to correct the defect, the purchaser should contact THULE
in writing or by phone using the contact information listed
at the bottom of this page.
In the event that a product needs to be returned to THULE,
a THULE technician at the address or telephone number
listed below will provide the purchaser with the appropri-
ate mailing address and any additional instructions. Please
note that the purchaser will be responsible for the cost of
mailing the product to THULE and that proof of purchase
in the form of an original purchase invoice or receipt and a
detailed description of the defect must be included in the
mailing.
DISCLAIMER OF LIABILITY
REPAIR OR REPLACEMENT OF A DEFECTIVE PROD-
UCT OR THE ISSUANCE OF A REFUND OR CREDIT (AS
DETERMINED BY THULE) IS A PURCHASER’S EXCLUSIVE
REMEDY UNDER THIS WARRANTY. DAMAGE TO A PUR-
CHASER’S VEHICLE, CARGO AND/OR TO ANY OTHER
PERSON OR PROPERTY IS EXCLUDED.
THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY
AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE.
THULE’S SOLE LIABILITY TO ANY PURCHASER IS LIM-
ITED TO THE REMEDY SET FORTH ABOVE. IN NO EVENT
WILL THULE BE LIABLE FOR ANY LOST PROFITS, LOST
SALES, OR FOR ANY CONSEQUENTIAL, DIRECT, INDI-
RECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR PUNITIVE
DAMAGES OR FOR ANY OTHER DAMAGES OF ANY KIND
OR NATURE.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMI-
TATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,
SO THE ABOVE LIMITATIONS MAY NOT BE APPLICABLE.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS,
AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
THULE CAR RACK SYSTEMS LIMITED
LIFETIME WARRANTY
When using Thule Load carriers and accessories,
the user must understand the precautions. The
points listed below will assist you in using the
rack system and will encourage safety.
• For quality fits and safety, use only the
recommended rack or accessory as stated in Thule’s
current Fit Guide. Do not assume a rack will fit,
always check the current Fit Guide when obtaining
a new vehicle.
• Unless stated otherwise in these instructions, do
not carry more than 75 kg (165 lbs.) on Thule load
carriers. Thule load carriers do not increase gutter
or roof strength. Thule can not warranty loads that
exceed this limit. Total load = cargo weight plus
weight of accessories used to carry cargo.
• Always make sure all doors are open when
mounting a roof rack system. Make sure all knobs,
bolts, screws, straps, and locks are firmly attached,
tightened and locked before every trip. Knobs,
bolts, screws, straps and locks must be periodically
inspected for signs of wear, corrosion, and fatigue.
Check your load at stops during the trip to ensure
continued fastening security.
• Check local and state laws governing projection
of objects beyond the perimeter of a vehicle. Be
aware of the width and height of your cargo since
low clearance branches, bridges, and parking
garages can aect the load. All cargo will aect
the vehicle’s driving behavior. Never drive with any
lock, knob or rack in an open or unlocked position.
All long loads such as, but not limited to, sailboards,
surfboards, kayaks, canoes, and lumber must be
tied down front and rear to the bumpers or tow
hooks of the vehicle.
• Remove your Thule rack and accessories when
they are not in use and before entering automatic
car washes.
• All locks must be turned and moved periodically
to ensure smooth operation. Use graphite or dry
lubricant to help this. Thule locks are designed
to deter vandalism and theft but should not be
considered theft proof. Remove valuable gear if
your vehicle is unattended for an extended period.
Place at least one key in the glove compartment.
• For safety to your vehicle and rack system, obey all
posted speed limits and trac cautions. Adapt your
speed to the conditions of the road and the load
being carried.
• Do not use Thule load carriers and accessories for
purposes other than those for which they were
designed. Do not exceed their carrying capacity.
Failure to follow these guidelines or the product’s
instructions will void the warranty.
• All loads must be secured using the provided
straps.
• Consult with your Thule dealer if you have any
questions regarding the operations and limits
of Thule products. Review all instructions and
warranty information carefully.
• Not for use on trailers or towed vehicles.
• Not for oroad use.
• Keep bicycle tires away from hot exhaust.
THULE RACK GUIDELINES