Thule TB60 User manual

TOP-TRACKS WITH BOLTS
SWEDEN
®
CAR RACK SYSTEMS
PARTS INCLUDED
TOOLS REQUIRED (NOT INCLUDED)
5/16" wrench/
tape measure/
electric drill/
fine tip marker/
safety glasses/
A
B
C
D
E
part/ description/
screw M5 x 40mm/
locking hex nut M5/
self adhesive washer M5/
steel washer M5/
acorn cap/
screw end protector/
7⁄32" drill bit/
1⁄8" drill bit/
3mm hex key/
silicone sealant/
track/glissière
vinyl roof protector/
track end cap/
A
B
C
D
E
F
G
H
I
J
K
L
M
12
12
24
12
12
12
1
1
1
1
2
2
4
part
924-0540-20
938-0500-11
853-5367
951-0520-11
853-5364
853-5373
853-5369-02
853-5369-03
853-0947
853-5374
853-5359-03
853-5360-03-97
853-5361
description part number qty.
A
A B C
D E F
J
K
L
M
G
H
I
B
E
C
D
• Place the tracks on the shell, making sure they are parallel and equal distance
from the front edge of the shell.
1
• Installation of Top-Tracks™ requires drilling the roof and permamently installing parts.
• Only install track on fiberglass shells. Not for use on shells manufactured from any
other material.
• Tools and some mechanical skills are required. If concerned about installation, have
tracks installed by professional installer.
• Not for off road use.
• Do not install if roof has had bodywork.
• Do not install on vehicles with sunroofs.
• Do not install on vehicles with factory racks.
COMPATIBILITY AND
RESTRICTIONS

•Starting at either end of the track, mark the end hole using a fine tip marker, and continue to
mark every other hole on the track.
2
•Remove the tracks
from the roof.
3
•Using the 7⁄32" drill bit supplied, drill
a hole into each of the pilot holes.
•Carefully blow away debris.
5
•Remove backing from the self adhesive washers and apply to the bottom of the track.
Only place washers on holes that line up with the holes drilled in the roof.
6
•Using the 1⁄8" drill bit supplied, drill a
pilot hole in the center of each of the
marks.
4
•Apply silcone into each hole.
7
•With end caps inserted into
track, position track over the
holes and install screws at front
and rear.
8
Wear safety glasses
during installation.
Wear safety glasses
during installation.

•Put self adhesive washers on to remaining screws and install them in to
the remaining holes.
9
•Inside the shell, place the steel washer and locking hex nut onto the screw.
10
ROOF/TOIT
•Tighten all screws using a 5⁄16" wrench and the supplied 3mm hex key.
• Two people are required for proper installation.
11
ROOF/TOIT
To finish the installation there are two options.
•Attach a screw end protector onto
each screw. • Cut off the bolt excess length and place an acorn cap onto the nut.
12
AB
Note: For mounting TK1 bases (not included), use all hardware (thick washer, thin washer, spacer) included with TK1.
SWEDEN
®
CAR RACK SYSTEMS