Thunder Laser ODIN Series User manual
USERS MANUAL ODIN SERIES
www.thunderlaser.ca Fuse33 Markspace
Tel:+1403-814-9808
AB, Canada. T2A1Z8
1
THUNDER LASER
SYSTEMS
ODIN Series
Unified User’s Manual
For ODIN 22, 32
Thunder Laser
www.thunderlaser.ca
sales@thunderlaser.ca
February 2022
Fuse33 Makerspace
1720 Radisson Drive SE Calgary, AB, Canada. T2A1Z8
USERS MANUAL ODIN SERIES
www.thunderlaser.ca Fuse33 Markspace
Tel:+1403-814-9808
AB, Canada. T2A1Z8
2
Introduction
This manual has been designated as the thunder laser systems, laser cutting machine installation and
user guide;The manual is divided into five chapters, including general information instructions, safety
instructions, the key components of every laser cutting systems and the installation steps, operation
instructions and maintenance instructions from THUNDERLASER Company.
First, it should be emphasized that the installation of each system must meet the requirements, and
make it consistent with the installation requirements of THUNDERLASER. If not, the machine will not
working properly, poor performance, life shortened, maintenance costs increased and even machine
damage.
The note is for getting a specific requirement of system installation, and we hope every customer try
to understand these notes before installation and usage, thus you can correctly install and use. If you
meet any installation problems, you can contact our technical staff and customer service staff.
At the same time, you can also refer to the machine installation video that we posted on
YouTube.The specific URL is:
http://www.thunderlaser.com/how-to-use-your-laser-machine/how-to-setup-your-nova-laser-
cutter.html
Or
https://www.youtube.com/watch?v=NpLo1L0NQx8&list=PLjSZrgjcrhs7QucNN-3jx7rZapDGfjG-5
USERS MANUAL ODIN SERIES
www.thunderlaser.ca Fuse33 Markspace
Tel:+1403-814-9808
AB, Canada. T2A1Z8
3
Contents
CHAPTER 1. GENERAL........................................................................................................................................... 5
1.1 GENERAL INFORMATION ............................................................................................................................................. 5
1.2 DESIGNATED............................................................................................................................................................. 6
1.3 DISPOSAL REMARKS ................................................................................................................................................... 6
1.4 TECHNICAL DATA /DEVICE SPECIFICATION...................................................................................................................... 7
1.5 EC DECLARATION OF CONFORMITY ............................................................................................................................... 9
1.6 ROSH CERTIFICATE................................................................................................................................................... 10
1.7 MANUFACTURER'S LABEL.......................................................................................................................................... 11
CHAPTER 2. SAFETY.............................................................................................................................................12
2.1 GENERAL SAFETY INFORMATION................................................................................................................................. 12
2.2 LASER SAFETY INFORMATION..................................................................................................................................... 13
2.3 SAFETY PRECAUTIONS WHEN OPERATING THE DEVICE .................................................................................................... 14
2.4 WARNING AND INFORMATION LABELS ......................................................................................................................... 15
CHAPTER 3. PROCESS OF INSTALLING ..................................................................................................................18
3.1 UNPACKING ........................................................................................................................................................... 18
3.2 LOCATION .............................................................................................................................................................. 18
3.3 BEFORE INSTALLATION .............................................................................................................................................. 20
3.4 EXHAUST SYSTEM –REQUIREMENTS ........................................................................................................................... 22
3.5 AIR SYSTEM –REQUIREMENTS................................................................................................................................... 22
3.6 COMPUTER –REQUIREMENTS ................................................................................................................................... 23
3.7 CONNECTIONS ........................................................................................................................................................ 24
3.7.1 Connecting the Mains .................................................................................................................................... 24
3.7.2 Connecting the Computer .............................................................................................................................. 25
3.7.3 Connecting the Air System ............................................................................................................................. 26
3.7.4 Connecting the Exhaust System ..................................................................................................................... 28
CHAPTER 4. OPERATION......................................................................................................................................30
4.1 MACHINE VIEW .................................................................................................................................................... 30
4.2 ON/OFF SWITCH ................................................................................................................................................... 34
4.3 HOW TO SETUP THE OEM SOFTWARE ......................................................................................................................... 35
4.3.1 Software installation ...................................................................................................................................... 35
4.3.2 Make connection between PC and machine .................................................................................................. 37
4.4 HOW TO USE THE DISPLAY......................................................................................................................................... 40
4.4.1 Function of the Buttons.................................................................................................................................. 40
4.4.2 The main interface ......................................................................................................................................... 42
4.4.3 Speed button.................................................................................................................................................. 43
4.4.4 Max Power buttons........................................................................................................................................ 43
4.4.5 Set the Layer Parameters ............................................................................................................................... 43
4.4.6 Menu button .................................................................................................................................................. 44
4.4.7 File button ...................................................................................................................................................... 45
USERS MANUAL ODIN SERIES
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Tel:+1403-814-9808
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4.5 HOW TO ADJUST FOCUS DISTANCE BY MANUAL OR AUTO ................................................................................................. 47
4.6 HOW TO USE THE DIFFERENT OPTIONAL LENS(1.5",2.5" &4") ....................................................................................... 49
4.7 HOW TO USE THE TL-TIMER ...................................................................................................................................... 51
4.8 HOW TO USE AIR-ASSIST CONTROL (IF EQUIPPED)....................................................................................................... 53
4.9 HOW THE HEAT ALARM SYSTEM WORKS ....................................................................................................................... 55
4.10 THE FIRST TIME RUNNING THE LASER.......................................................................................................................... 57
4.11 WORKSTATION AREA INDIC AT ION ............................................................................................................................... 61
4.12 HOW TO USE THE CHUCK ROTARY AXIS ATTACHMENT ..................................................................................................... 62
4.13 FOR LASER ENGRAVING ............................................................................................................................................ 64
CHAPTER 5. MAINTENANCE ................................................................................................................................65
5.1 CLEANING THE LASER MACHINE ................................................................................................................................. 65
5.2 CLEANING THE OPTICAL PARTS ................................................................................................................................... 66
5.2.1 Cleaning the Focus Lens ................................................................................................................................. 67
5.2.2 Cleaning the Mirrors ...................................................................................................................................... 68
5.2.3 Cleaning Laser Combiner ............................................................................................................................... 70
5.3 CHECK THE BEAM PATH ............................................................................................................................................ 71
5.4 MAINTAIN THE X/Y/Z RAILS ...................................................................................................................................... 72
5.5 MAINTENANCE PLAN ............................................................................................................................................... 73
USERS MANUAL ODIN SERIES
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Tel:+1403-814-9808
AB, Canada. T2A1Z8
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Chapter 1. General
1.1 General Information
Please read this documentation carefully before installation and operation.
Injury, death, loss of property, fire, electric shock, malfunction, reduced performance & machine
life, and critical failures can result from not reading, understanding, and following the Operation
Manual!
Operation of the system is permitted only with equipment and spare parts supplied or listed in the spare
parts and consumables lists. The use of 3rd Party components may void the warranty.
Auxiliary equipment must be adjusted to the base machine (contact us for further info).
The following symbols are used throughout the Operation Manual:
Caution: Warnings to keep in mind when operating the laser.
High Voltage:Care must be taken to prevent injury and/or death.
Laser Radiation:Pay attention to the dangers of the laser beam.
Fire Hazard:High potential for fire. NEVER RUN UNATTENDED!
Tips: Helpful notes or info that simplify the use or understanding.
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1.2 Designated
The THUNDER LASER ODIN SERIES is used for engraving and cutting of signs, stamps and
suchlike.
A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel,
anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood
can be processed on the laser.
1. The engraving process must only be performed with a perfectly adjusted machine.
2. Use of the system in other areas is against the designated use. The manufacturer
does not admit liability for damage to personal and/or equipment resulting from such
use.
3. The system must only be operated, maintained and repaired, by personnel that are
familiar with the designated field of use and the dangers of the machine!
4. Non-observance of the instructions for operation, maintenance and repair described in
this Operation Manual excludes any liability of the manufacturer if a defect occurs.
5. Caution when processing conductive materials (carbon fibers), Conductive dust or
particles in the ambient air might damage electrical components and lead to short
circuits. Bear in mind that those defects are not warranted.
1.3 Disposal remarks
Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regional directives on electronic and electric
waste disposal. In case of further questions, please ask your supplier. He might take care of proper
disposal.
USERS MANUAL ODIN SERIES
www.thunderlaser.ca Fuse33 Markspace
Tel:+1403-814-9808
AB, Canada. T2A1Z8
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1.4 Technical Data / Device Specification
Mechanics
System
ODIN22 ODIN32
Working Area 22''X 15''/559 x 381 mm 32''X 20''/813 X 508mm
Table Size
24.6''X17.3''
/625 x 440mm
35''X 22.3''
/
899 X 567 mm
Z Axis Height 7.3''/185 mm 7.3''/185mm
Max Work Height
8.2''/210 mm
8.2''/210 mm
Max Speed 2000mm/sec
Max work size
Below 1000mm/s Below 1000mm/s
20.8
''
x 15
''/
529 x381mm 30.8
''
x 20
''/
783 x508mm
Below 2000mm/s Below 2000mm/s
18''x 15''/461 x381mm
28'' x 20''/715 x508mm
Motor High-speed Stepper
Working piece table Honey comb table
Max table load 20kgs 20kgs
Net Weight 145kgs 167kgs
Standard Head 2.0'' (50.8mm)
Lens Diameter 20mm
Mirror Diameter 20mm
Beam Comb. Dia 20mm
Dimensions
ODIN22 ODIN32
Wx D x H 40.6''X34''X41.7''/1030x860x1090mm 51''x 39''x 43''/1284x987x1090mm
Max Part Size (W x L x H)
ODIN22 ODIN32
Door Closed 24.6''X17.3''X 7.5''/625 X440X190mm 35''X22.3''X7.4''/879 x 567 x 190mm
Features
Standard:
100% faster motor system, 100% smoother guide Rail, 1000DPI RF metal laser source, Upper lower
vent, Eight fold Open flap protection, Heat alarm detector, Dual air-assist control, Newly-designed focus
lens and mirror holder, New housing design, Drawer for collecting small working pieces, Visible Red Dot
Pointer, New Auto Focus, Smart board, Honey Comb Table, High quality power cable, Alarm lamp,
Emergency Stop , 3D Engraving/Cutting, Breaker, Earth wiring, Rotary plug, Maintenance mode,
Exhaust system.
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Optional:
Rotary Attachment, High air compressor set (Includes water filter), 1.5'',2.5''&4'' Focus lenses
Control System
Laser power Adjustable from 1 - 100% (typically 5-100%)
Interface Hardware USB: connect to PC and U-disk
Ethernet: connect to PC
Interface Software LightBurn - RDWorksV8
Operating Modes Optimized raster, vector, and combined mode
Buffer Memory 128 MB standard
Laser Equipment
Laser Type: Sealed Radio frequency Laser Tube
Standard Laser Power: 30w
Wavelength: 10.6µm
Red dot pointer: Laser Power< 1mW
Wavelength: 630nm – 680nm
Cooling System
Machine Cooling System: Air-Cooled
Tube Cooling System: Air-Cooled
Electricity, Power, Breaker
30W 60W
Electricity Requirement
110V or 220 Volt AC,50 or 60Hz,Single phase
Machine requires either 110V or 220V voltage(customized from
factory); Support both 50Hz and 60Hz, single phase
Power consumption /, 110V
689.5W,220V
1156W, 220V
1145W,110V
Recommended circuit
breaker
20A, 110V
10A, 220V
20A, 110V
10A, 220V
Ambient Conditions
Ambient temperature +15°C to +35°C / 59°F to 95°F
Humidity 40% to max. 70%, not condensing
Laser Safety
Laser Class Laser Class 2
Laser Safety CE compliant FDA approved
USERS MANUAL ODIN SERIES
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Tel:+1403-814-9808
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1.7 Manufacturer's Label
The manufacturer's label is located on the back of the device (see Figure below).
It is recommended to record all of the data so that you always have this handy. You will need to supply
your Serial Number to our Support Team on occasion.
USERS MANUAL ODIN SERIES
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Tel:+1403-814-9808
AB, Canada. T2A1Z8
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Chapter 2. Safety
2.1 General Safety Information
All personnel involved in installation, set-up, operation maintenance and repair of the machine, must
have read and understood the Operation Manual and in particular the "Safety" section. The user is
recommended to generate company-internal instructions considering the professional qualifications of
the personnel employed in each case, and the receipt of the instruction/Operation Manual or the
participation at introduction/training should be acknowledged in writing in each case.
Safety-conscious of Working
The machine must only be operated by trained and authorized personnel.
The scopes of competence for the different activities in the scope of operating the machine must be
clearly defined and observed, so that under the aspect of safety no unclear questions of competence
occur. This applies in particular to activities on the electric equipment, which must only be performed by
special experts.
For all activities concerning installation, set-up, start-up, operation, modifications of conditions and
methods of operation, maintenance, inspection and repair, the switch-off procedures that may be
provided in the Operation Manual must be observed.
Safety Information for the User and/or Operating Personnel
1. No working methods are permitted that affect the safety of the machine.
2. The operator must also ensure that no unauthorized persons work with the machine
(e.g. by activating equipment without authorization).
3. It is the duty of the operator, to check the machine before start of work for externally
visible damage and defects, and to immediately report changes that appear (including
behavior during operation) that affect the safety.
4. The user must provide that the machine is only operated in perfect condition.
5. The user must guarantee the cleanness and accessibility at and around the machine
by corresponding instructions and controls.
6. No safety components may be removed or disabled (again we emphasize the
imminent dangers, for example severe burns, loss of eyesight, etc…). If the removal of
safety components is required during repair and service, the replacement of the safety
components must be performed immediately after completion of the service and repair
activities.
7. Preparation, retooling, change of work piece, maintenance and repair activities must
only performed with equipment switched off and by trained personnel.
USERS MANUAL ODIN SERIES
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8. Any attempt to perform unauthorized modifications and changes to the machine
can VOID THE WARRANTY. This does not apply to preventative & general
maintenance, adjustment and alignment, etc… that follow Thunder Laser’s best
practices.
2.2 Laser Safety Information
1. To assess the potential dangers laser systems pose, they are classified into 2 safety
classes, Thunder Laser ODIN series is a device of class 2. This is guaranteed by the
protective housing and the safety installations.
Please note that improper and warranty operation of the device can override the status
of Safety class 2 and can cause the emission of harmful radiation.
2. This laser engraving system contains a carbon dioxide (CO2) laser of class 4 that
emits intensive and invisible laser radiation. Without safety precautions the direct
radiation or even diffuse reflected radiation is dangerous!
3. Without safety precautions, the following risks exist with exposure to laser radiation:
Eyes: Burns to the cornea
Skin: Burns
Clothing: Danger of fire
4. Never try to modify or disassemble the laser and do not try to start up a system that
had been modified or disassembled!
5. Dangerous radiation exposure can result from the use of operation or adjustment
equipment other than that described here, and if different operational methods are
performed.
USERS MANUAL ODIN SERIES
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2.3 Safety Precautions when Operating the Device
Your Thunder Laser ODIN SERIES has an integrated safety system which immediately stops the job
when the protection cover (Lid) is opened. An incomplete job will occur if the cover is opened during
operation. Press the "PAUSE" button first if you want to interrupt an engraving process.
Please remember the following safety precautions when working with this device:
1. CO2 Fire extinguishers should be placed near laser. Always keep a
properly maintained and inspected fire extinguisher on hand.
2. Do not store any flammable materials in the inside of the device. Particularly
leftovers of produced materials have to be removed to prevent fire hazard.
3. Please maintain free airflow around this system at all times. Do not cover the
machine while in operation.
4. Stay with the laser. Do not leave the laser unattended when it is working, small
scraps can ignite and without supervision can destroy the machine if not checked.
5. Use Air Assist. Always use the system’s Air Assist feature when vector cutting.
1. These lasers emit invisible radiation; safety glasses should be worn when maintaining
these machines for your protection.
2. Adjustment of the beam path must be performed only by specially trained personnel.
An improper setting can lead to uncontrolled emission of the laser radiation.
1. Do not disable limit switches or safety features as this can invalidate warranties and
cause damage to you and the machine.
2. Before processing materials the user must verify whether harmful materials can be
generated and whether the filter equipment of the exhaust system is suitable for the
harmful materials. We emphasize that it is the responsibility of the user, to consider the
national and regional threshold values for dust, fogs and gases when selecting the
filters and the exhaust system. (The values for the maximum workplace concentration
must not be exceeded.)
3. PVC (polyvinyl chloride) must under no circumstances be processed with the laser.
USERS MANUAL ODIN SERIES
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2.4 Warning and Information Labels
The warning and information labels in various locations if the machine should always
be read carefully and understood. If labels are lost or damaged, they must be replaced
immediately.
USERS MANUAL ODIN SERIES
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Chapter 3. Process of Installing
3.1 Unpacking
You receive your THUNDER LASER ODIN SERIES packed in a wooden box which contains the laser
machine and additional accessories. The following steps give you an overview of the unpacking and
assembly of the laser. Please follow these steps carefully.
Keep the packing box. You will require it in case of a return.
Dispose all waste according to the applicable waste disposal law.
1. Put the wooden box on a flat and spacious room for unpacking.
2. Remove the machine box; carefully remove the protective foam, wraps, films, etc…
3. You will see an accessories box which contains all accessory parts required for the installation of the
laser machine and check the contents carefully.
4. Remove the sponges and nylon cable ties from inside the machine, and then start to install the machine,
carefully following the instructions in this manual.
3.2 Location
Before you install the laser system, you should select an appropriate location. Follow the guidelines shown
below:
1. Avoid locations where the system is exposed to high temperatures, dust and high
humidity. (The humidity must not exceed 70% and the temperature must not be close
to the dew point.)
2. Avoid locations, where the system is exposed to mechanical shocks.
1. Circuit Breaker protection: Do not connect other devices on the same circuit as the
laser system. It requires a dedicated circuit.
2. DO NOT open any of the machine’s access panels while the unit is plugged in.
Opening a panel may expose the operator to severe electric shock, invisible CO2 laser
radiation, mechanical pinch points, burns, blindness, and other hazards. ALWAYS
POWER OFF AND UNPLUG!
3. DO NOT make or break any electrical connections to the system while the unit is
turned on.
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1. Avoid locations with poor air circulation; select a location close to ventilation (if
available).Select a location, whose room temperature is between 15 °C and 25 °C (59°
– 77° F).
2. This is fundamental to maintain consistent and reliable operation of a CO2 laser,
Metal RF or Glass tube and the machine itself. Avoid higher ambient temperatures and
strong exposure of the engraver to the sun. Use blinds, if required.
3. Mechanical shock and vibration of the laser will have detrimental effects on the
performance and life expectancy of the machine. It will manifest (over a period of time)
with a noticeable decrease in performance and increased maintenance required,
possibly even damage. Setting your Thunder Laser up in s suitable temperature
controlled, dust free, moisture free, level, stable surface (a level concrete floor) with
the recommended extraction is critical to the ongoing performance of the machine. It is
also a warranty condition.
USERS MANUAL ODIN SERIES
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3.3 Before Installation
1. Remove the nylon cable ties around the honey comb plate.
Remove the transparent bag from the front of honey comb plate, like below:
The transparent bag has a set of USB flash drive, and an engraving test sample. The
USB flash drive stores software, manuals, libraries, etc… that you will need.
Reverse Offset/Scan Offset compensation settings for this specific machine are included. These
settings need to be entered into your RDWorks and/or LightBurn settings to ensure the highest
engraving quality. Refer to the Ruida and/or LightBurn Manuals for these necessary procedures.
2. Rotate the E-Stop switch in the direction of the arrows to reset.Familiarize yourself with the
emergency stop button’s operation and location.
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