Timberline Tool TR50-CTS User manual

Instruction
Manual
Model TR50-CTS
TopReach Clamp
SAVE these instructions
for future reference.
For your personal safety
READ and UNDERSTAND
instructions before using tools.

SAFETY INSTRUCTIONS
SAVE THESE FOR FUTURE REFERENCE
Workplace Safety
Prior to using any squeeze-off
F1563-01 and F1734-03.
Always follow applicable comp
Observe pipe manufacturers’ recommendati
polyethylene pipe, exercising particular caut
i
Safety first. Timberline squeeze-off tools m
u
nel only and must never be left on the pipe
u
recommendations for locating squeeze-off d
Specic Tool Safety
If you have used other Timber
l
operation of this tool may diffe
follow different rules. Always
c
lowing the correct safety instr
u
Tool Usage Safety
Do not force the tool to perform a squeeze-o
ff
the rate of squeeze in these instructions is fol
Maintain the tool with care. Aproperly maint
a
age and is easier to control.
Check for misalignment, binding of parts, bre
a
might affect the operation of the tool. Accide
n
tained tools.
Failure to use the TR50CTS in the manner s
p
and/or permanent damage to the tool.
This tool complies withASTM F1563-01.
Tool Service Safety
Tool service must only be pe
Service or maintenance perf
o
result in a risk of injury.
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© 2008 Timberline Tool All Rights Reserved.
2
INTRODUCTION
Timberline squeeze-off tools are designed to temporarily stop the pressurized flow of
liquid or gas in polyethylene (PE) pipe.
Squeeze-off is a technique used to control the flow of gas or liquid in polyethylene
pipe by compressing the pipe between parallel bars until the inside surfaces make
contact. The flexibility and toughness of most polyethylene pipes allow the pipe to
recover from a properly made squeeze-off without a measurable loss in service life.
Squeeze-off is useful for making installation tie-ins and emergency repairs.
Timberline squeeze-off tools are made from high strength aluminum for superior
durability and will not bend or break under normal use. However, care must be taken
to ensure that the pipe is free of foreign material and the slap on jaw matches the
diameter and SDR of the pipe to be squeezed.
Please read the following suggested procedure for squeezing off polyethylene plastic
pipe using Timberline Squeeze-off Tools.
GENERAL SAFETY RULES
For all Tools
READ and UNDERSTAND all instructions. Failure to follow all instructions listed
below may result in serious personal injury and/or damage to the tool.
The following ASTM standards provide guidance and requirements for squeeze-off
tools, operating procedures, and qualification procedures.
• ASTM F1041, “Standard Guide for Squeeze-off of Polyolefin Gas Pressure
Pipe and Tubing”
• ASTM F1563, “Standard Specification for Tools to Squeeze-Off Polyethylene
(PE) Gas Pipe or Tubing”
• ASTM F1734, “Standard Practice for Qualification of a Combination of Squeeze
Tool, Pipe, and Squeeze-Off Procedures toAvoid Long-Term Damage in Poly-
ethylene (PE) Gas Pipe”

A1
B2
B3 B1
B2
D2
D2
D1
C1
A4 C4
A2
C2
C3
C5
Detail A
Tool Open Detail C Tool Closed
Detail B
Tool Open Detail D Tool Closed
C
A
D
B
OPERATING INSTRUCTIO
N
1. Ensure the lever (A1) is in the down p
o
are fully open.
2. Lower the tool onto the pipe until the c
the top of the pipe. Try to keep the to
o
squeeze-off.
3. With the centering cable (B3) resting
o
outer tube (A2) with one hand and the
Firmly rotate the lever (A1) upward un
t
(C1). This will be evident by the top o
f
(D1). The pipe should now be squeez
4. To prevent the accidental release of th
through the hole in the inner tube (C3)
5. When it is safe to remove the tool, re
m
inner tube and rotate the lever downw
a
the pipe.
Familiarize yourself with all parts, names, and numbers. Refer to this
diagram for the assembly and operation procedures that follow.
TR50CTS DIAGRAM
Detail A
• A1 – Lever
• A2 – Outer Tube
• A4 – Brass Top Cap
Detail B
• B1 – Yoke
• B2 – Jaws
• B3 – Centering Cable
Detail C
• C1 – Lever
• C2 – Outer Tube
• C3 – Inner Tube
• C4 – Brass Top Cap
• C5 – Safety Pin
Detail D
• D1 – Yoke
• D2 – Jaws
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© 2008 Timberline Tool All Rights Reserved.
4

TIMBERLINE LIMITED WA
R
Warranty Policy
Every product manufactured by Timberline Tool is
leaving the factory. Our products are warranted t
o
and materials for the period of ONE YEAR from t
h
trouble develop on our tools, handles, or accesso
r
call 800.735.6845 to obtain return authorization fo
is caused by defective workmanship or material,
T
replace the product without charge.
This Warranty does not apply where:
• Repairs have been made or attempted by ot
h
• Repairs are required because of normal wea
• The tool has been abused, misused, or impr
o
• Alterations have been made to the tool.
IN NO EVENT SHALLTIMBERLINE TOOL BE LI
A
OR CONSEQUENTIAL DAMAGES FROM THE S
DISCLAIMER APPLIES BOTH DURING AND AF
T
TIMBERLINE TOOL DISCLAIMS LIABILITY FOR
ING IMPLIED WARRANTIES OF “MERCHANTA
B
PURPOSE,” AFTER THE ONE-YEAR TERM OF
T
This Warranty gives you specific legal rights, and
y
vary from state to state. Some states do not allo
w
consequential damages, so the above limitation o
r
states do not allow limitation on how long an impli
e
may not apply to you.
SERVICE
Aer every 10 uses:
1. Apply a small amount of light oil to the Inner Tube at the Brass Top Cap.
2. Lubricate the pins and bushings with light oil.
If you have questions, please feel free to contact our customer
service representatives at 1-800-735-6845 or by email at service@
timberlinetool.com.
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© 2008 Timberline Tool All Rights Reserved.
6

[phone]
[phone]
www.timberlinetool.com
90 Conesto
g
a Ct. Kalis
p
ell
,
MT 59901 USA