Tippkemper Matrix IRS-001-LA Series Installation instructions

ISO 9001:2015 / ATEX
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Original Operating Manual:
Photoelectric sensors with analog output: IRS/IRN/IRD-001-LA*(-OP)
IRD-001-LA*-OP Housing M30 IRN-001-LA*-OP
Type IRS-001-LA* IRN-001-LA*-OP IRD-001-LA*-OP
Technical data LA*= Type of analog output. LAV: Voltage output 0 ... 10V.
LAI: current loop output 0mA ... 20mA. LA4: current loop output 4mA ... 20mA
Type of Ex protection Gas, directive 2014/34/EU NONE II 3(2)G Ex nA [op is Gb] IIB T4 Gc II 2(1)G Ex d [op is Ga] IIC T6 Gb
Type of Ex protection Dust, directive 2014/34/EU NONE II 3(2)D Ex tc [op is Db] IIIA II 2(1)D Ex tb [op is Da] IIIB
T135°C Dc IP67 T100°C Db IP67
For use in Ex Zones NONE Zones (1), 2, and (21), 22 Zones (0),1,2 and (20),21,22
Output signal range 0.03VDC - 10.5VDC( Ripple:<20mV) or 0.06mA - 21mA or 4mA - 20mA
Voltage output, nominal range, on white paper. A4. 80g 5VDC output voltage at a distance of 10cm, adjustable
Current output, nominal range, on white paper. A4. 80g 10mA output current at a distance of 10cm, adjustable
Light source Infrared 870nm
Optical aperture angle approx.10°
Maximum optical radiant power NOT LIMITED <=35mW <=15mW
Maximum radiant power NOT LIMITED <=5mW/mm2<=5mW/mm2
Response time 5ms (faster responde time, on request)
Power up delay time 500ms
Supply voltage 24VDC +-10%, Um = maximum 30VDC
Intrinsic current consumption max. 60mA
Maximum power dissipation 1.6W
Output type, voltage, IR*-001-LAV(-OP) PNP, output impedance appr. 25Ω, RLoad: 2kΩto 1MΩ
Output type, current, IR*-001-LAI/LA4(-OP) NPN, output impedance appr. 500Ω, RLoad: 0Ωto 100Ω
Disable-Input, only types IR*-001-LA*(-OP)-S259 PNP compatible, Ri 10kΩ
Housing M30, brass Ms 58, nickel plated (optional stainless steel 1.4404, types: IR*-005-A**(-OP)-S224
Enclosure rating, according to EN 60529 IP 65 IP 67 IP67
Ambient working temperature range Tamb -20°C up to +50°C
Storage temperature range -20°C ... +70°C
Relative humidity 15% ... 80%
Vibration and shock resistance Vibration: 30g over 20Hz to 2kHz. Shock: 100g for 3ms
Pollution degree, according to EN 60664-1:2007 4
Device designation, according to EN 60947-5-2 R3A30AP1
Connection cable 3+PE x 0,5mm2,TPU, shielded, leads numbering marked, oil resistant cable for trailing, L: 3m
Connection cable, types IR*-001-LA*(-OP)-S259 4+PE x 0,5mm2,TPU, shielded, leads numbering marked, oil resistant cable for trailing, L: 3m
Socket, IRS/IRN-001-LA*(-OP)-S099 Male connector M12, Lumberg RSF 5, 5-leads
Accessories, all devices - 2x nuts M30 (or 1 clamp on demand)
Accessories, only IRD/IRN-001-LA*-OP - 1x Spare safety screw with packing ring for potentiometer sealing
Accessories, only IRN-001-LA*-OP-S099 - 1x Safety lock device, mount at the cable connection, for locking the connection
- 1 x Warning plate "Do not open/close when supply voltage connected"
- 1x Protection cap for the sensor socket
Accessories, not included, only IRS/IRN-*-S099 - Single ended cordset, types RKTS 5-298/xx or RKWTH 5-298/xx, Lumberg
Accessories, not included, all types - Additional optic, type DL-30: For range extension
Options - Cable length: Up to maximum 100m. Designation: IR*-005-LA*(-OP)/K:100m
- IRS/IRN-001-LA*(-OP)-S099: Male connector M12: Lumberg RSF-5, 5 pins
- IRS/IRN-001-LA*(-OP)-S110: With additional optic DL30 and special reflector
- IRS/IRN-001-LA*(-OP)-S155: Response time = 1.5ms
- IRN/IRD-001-LA*(-OP)-S224: Housing stainless steel 1.4404 / 316L
- IR*-001-LA*(-OP)-S259: With emitter disable input (DI)
- IR*-001-LA*(-OP)-S311: Sourcing current output 4 - 20mA, max. Load 470Ω
- IR*-001-LA4(-OP)-S314: For measurement of Turdibity of liquids 1NTU to 500NTU.
- IR*-001-LA*(-OP)-S325: S099 + S311
•Also for using with different certificated fibre optics
•IRD: ATEX and IECEx certificated
• Types IRD: For use in Ex Zones (0),1, 2, (20), 21, 22
• Types IRN: For use in Ex Zones (1), 2, (21), 22
• With voltage or current loop output available
• Applicable for range measurement or position detection or as turbidimeter
• Applicable with glass fibre optics
II 2(1)G
II 2(1)D
0158
ATEX-Kennzeichnung:
II 3(2)G Ex nA [op is Gb] IIB T4 Gc, II 3(2)D Ex tc [op is Db] IIIA T135°C Dc IP67
IECEx designation
Ex d [op is Ga] IIC T6 Gb
Ex tb [op is Da] IIIB T100°C Db IP67
IECEx BVS 14.0108X
IRD-001-LAx-OP-IECEX_e5,2021.01.21/PDL
Output diagram
(measured on white paper,
80g, 20cm x 30cm)
Potentiometer on MAXIMUM
Function and LED indication
Light beam free Light beam interrupted
Light barrier
with fibre optic
Proximity switch
No light detected. Output=OFF, LED=OFF
Proximity switch
with fibre optic
Optical beam characteristic +24VDC
Output
0V (-)
R 500Ω
A
0.06-21mA
(4-20mA)
IR*-001-LAI/LA4
I-Out
+24VDC
Output
0V (-)
The brightness of the LED and the
output level, is dependant on the
quantity of the detected light.
Light barrier
with fibre optic
Proximity switch
with fibre optic
Proximity switch
R 25Ω
PNP=OFF
V0.03-
10.5VDC
IR*-001-LAV
V-Out
0,00
5,0 0
10 , 0 0
15 , 0 0
20,00
13579111315171921232527293133353739414345
Distance in cm
Iout in mA
Vout in VDC/2

Nominal range
The nominal range is defined as function "distance measurement" on
white paper. At the nominal distance the output level shows the middle
of the output range. The real output level is depended on the color, the
form, the dimension, and the surface finish of the object.
Fibre optics
For efficiently detection solutions look for our multiple program of fibre
optics, also for high temperature areas. Fibre optics for Ex zones must only
be driven by sensors series IRN and IRD.
Maintenance
Protect the sensors and the optional fibre optics against pollution. If the
fibre optics or the sensor lenses are contaminated, clean with alcohol. Do
not use aggressive solvents. Optical fibres can be destroyed by strong
solvents. Equipment must only be repaired or serviced by the manufacturer.
General safety instructions
Types IRN-001-LA*-OP-S099 : "WARNING - EXPLOSION HAZARD -
WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES. DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE
AREA IS KNOWN TO BE NONHAZARDOUS". The mounting of the sensor
in dusty locations without fixed cordset or protection cap results in a
high ignition risk. The light barriers must not be used for Accident-
Prevention! In worst case the output can change to any state! When
installing and operating with the sensor, it is necessary to take into
consideration the relevant international and other national regulations: EN
60079-14, ATEX 118a, single directive 1999/92/EC. In worst case the
output can change to any state! When installing and operating with the
sensor, it is necessary to take into consideration the relevant international
and other national regulations: EN 60079-14, ATEX 118a, single directive
1999/92/EC.
The sensors are conform to the following standards:
IEC/EN 60079-0:2012 + A+11:2013, IEC/EN 60079-1:2007, EN 60079-
15:2010, IEC/EN 60079-28:2007, IEC/EN 60079-31:2010, EN 60529:2014,
EN 60950-1:2006; EN 61000-4-2 to EN 61000-4-6, EN 61000-6-1/-2, EN
61000-6-4, ATEX directive: 2014/34/EU, Machine directive: 2006/42/EC,
EMC directive: 2014/30/EU, RoHS directive: 2011/65/EU.
General Notes, disposal
We reserve the right to modify our equipment. Our equipment is designed
such way, that it has the least possible adverse effect on the environment.
It neither emit or contain any damaging or siliconized substances and use
a minimum of energy and resources. No longer usable or irreparable units
must be disposed of in accordance with local waste disposal regulations.
EU-Declaration of conformity:
IECEx certification, types IRD: Ex d [op is Ga] IIC T6 Gb, Ex tb [op is Da]
IIIB T100°C Db IP67. Certification No. IECEx BVS 14.0108X.
http://iecex.iec.ch/iecex/iecexweb.nsf/0/FE79714C0BAEF6F5C1257D7E0044F6A9?opendocument
ATEX certification, types IRD: II 2(1)G Ex d [op is Ga] IIC T6 Gb, II 2(1)D
Ex tb [op is Da] IIIB T100°C Db IP67. Certification No. BVS 10 ATEX E 130
X, DEKRA EXAM GmbH, Zertifizierungsstelle, Carl-Beyling-Haus,
Dinendahlstrasse 9, D-44809 Bochum, ident number: 0158.
ATEX certification, types IRN: II 3G Ex nA op is IIB T4 Gc, II 3D Ex tc op
is IIIA T135°C Dc IP67. ATEX declaration by manufacturer in accordance
to 2014/34/EU. ATEX certification of quality type production of Ex devices
in accordance to the directive 2014/34/EU, CE 0158. Certification No:
BVS 18 ATEX ZQS / E118, QAR No. DE/BVS/QAR13.0004/04. The
conformity of the devices with the EC standards and directives and the
EC-type examination certificate and the observation of the Quality Safety
System ISO 9001:2015 with the ATEX module "Production", declares:
Pablo Ledergerber, Matrix Elektronik AG
Matrix Elektronik AG (Manufacturer) Tippkemper - Matrix GmbH Kirchweg 24 CH-542O Ehrendingen Meegener Str. 43 D-51491 Overath Tel.:[phone] Fax -29 Tel.:[phone] Fax -19 [email protected] [email protected]
Page 2 of 2
Dimensions and wiring
IRS-001-LA*:
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85
5030
M30 x 1,5
LED
Potentiometer
IR*-001-LA*(-OP)-S259 (with optional disable input DI)
Uin: DI=+24V=disabled / 0V=enabled
Response time: <=200us
Hold time: >=10ms
+24V
DI
IR.-DI Sensor
works
>=7.5ms
DI
=24V
Sensor disabled
output hold the last state DI
=0V
200us 200us Sensor
works
>=10ms
IRS-001-LA*(-259)
Function: Lead-No:
+24VDC 1
0V 2
Output 3
(DI-Input) 4 (only S259)
PE yellow-green
Dimensions and wiring
IRN/IRD-001-LA*-OP-S***:
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8030
M30 x 1,5
115
LED
Potentiometerwithdustproof
packing screw
IRN/IRD-*-LA* IRN/IRD-*-LA*-S259
Function: Lead-No: Lead-No:
+24VDC 1 1
0V 2 2
Output 3 3
(DI-Input) -- 4
PE yellow-green yellow-green
LED
Potentiometer
IRN: with dustproof packing screw
12
12
12
12
13
SocketM12
5 pins
Dimensions
and wiring
IRS/IRN-001-LA*(-OP)-S099:
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IRN = 80 / IRS = 50
30
M30 x 1,5
IRN = 115 / IRS = 85
IRN: Dust
protection cap
IRS/IRN-001-LA*(-OP)-S099
Function: Pin-No:
+24VDC 1 brown
(DI-Input) 2 white
0V 3 blue
Output 4 black
PE 5 grey
Equipotential Bonding pre-
scription for Ex Devices:
The cable shield is to connect to PE in a wide area
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12
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12
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1
The end of the cable must be
connected outside the
hazardous location. Check the
reliable, noncorrosive holding
of the protection earth
connection.
ATEX related markings on the sensors CE 0158 Manufacturer with address
Device type IRD-001-LA*-OP-S***: II 2(1)G Ex d [op is Ga] IIC T6 Gb,II 2(1)D Ex tb [op is Da] IIIB T100°C Db IP67
Device type IRN-001-LA*-OP-S***: II 3G Ex nA op is IIB T4 Gc, II 3D Ex tc op is IIIA T135°C Dc IP67
Device type IRD-001-LA*-OP-S***: ATEX-Certification No. BVS 10 ATEX E130 X DEKRA
Device type IRD-001-LA*-OP-S***: IECEx-Certification IECEx 14.0108X
Device type IRN-001-LA*-OP-S***: ATEX declaration by manufacturer according to the ATEX directive 2014/34/EU
Tamb: -20°C <= Tamb <= +50°C Electrical data according to the chart
Date of production: Numerals 5 to 8 of the serial number (year / calendar week)
(X designation of the certification number: Fibre optics must only be used with sensors with certificated limited optical power)
Mounting prescriptions:
General prescriptions for all Ex devices
It is necessary to take into consideration the valid international and national
rules and regulations (EN 60079-14). The maximum input voltage Um=30VDC
must not be exceeded. The local equipotential bonding have to be done. The
protective earth (PE) is solid connected with the housing. The cable have
to be installed and protected against damages. The cable with termination
fittings, or in cable tray systems and installed in a manner to avoid tensile
stress at the termination fittings. To connect cables inside hazardous
locations only use certificated Ex e housings. All cable terminals must be
connected outside hazardous locations. Additional optical lenses are not
allowed in hazardous locations. In dust Ex zones, do not operate the sensors
without fixed dustproof sealing crew. After adjust the potentiometer, the
dustproof sealing crew with undamaged packing ring, must be screwed down.
Damaged or lost screws or packing rings must be replaced.
Type IRD-001-LA*-OP-S***: Only applicable in Ex zones 1, 2, 21, 22. The
limited optical radiation can operate into hazardous locations 0 or 20 over
certificated fibre optics or through a viewing glass.
Type IRN-001-LA*-OP-S***: Only applicable in Ex zones 2, 22. The limited
optical radiation can operate into hazardous locations 1 or 21 over certificated
fibre optics or through a viewing glass.
Type IRN-001-LA*-OP-S099: Only applicable in Ex zones 2, 22. The limited
optical radiation can operate into hazardous locations 1 or 21 over certificated
fibre optics or through a viewing glass. Do not separate the connector when
the supply voltage is connected to the cable. When installing the sensor,
the safety lock device must be fitted at the cable connector. The additional
adhesive warning label must be fixed to the connector housing at the
connection cable. Lumberg cordsets RKTS 5-298/xx (Straight type) or
RKWTH 5-298/xx (Right angle type), are allowed ONLY. It is necessary
to take into consideration the mounting prescription of the connector
manufacturer. In dusty locations, the protection cap for the sensor socket
must be fitted, when no connection cable is connected.
General mounting prescriptions
Do not exceed the maximum ratings. The electrical connections must be
exactly as shown in the connection diagram. The cable shield must be
connected short. The cable shield should be connected to the protection
earth, large-surfaced. Connection cables must not be installed parallel to
high voltage cables. Do not exceed the maximum ratings.
Function
Corresponding to the quantity of detected light, the output of the sensor
generates an analog output signal. Without fibre optics or with fibres
2 in1 type, the sensor is applicable as relative distance detection device
or similar applications. With 2-2 type fibres, function as light barrier,
the sensor can be used for turbidity measurement or similar applica-
tions. Dependent on the selected type, the output generates a voltage
signal from 0.03V to 10.5VDC or a current loop, 0.06 or 4mA to 21mA.
Please check the permissible load for the two different types of
outputs. For best measurement results the sensor can be adjusted by
the potentiometer.
IR*-001-LA*(-OP)-S259: Optional emitter disable input "DI"
If several sensors are installed close to another, it is necessary to use
sensors with disable input. By using the disable input DI, each sensor can
be controlled in a short reaction time (Response time: 200us). If only one
sensor is activated in the same time, a mutual influence is precluded.
DI= 0V or not connected = emitter enabled
DI= High (24VDC) = emitter disabled
For a correct function the sensor must be enabled for at minimum >= 10ms
(DI=0V). If the DI input will be disabled, the outputs holds the previous output
status from the last enabled time.
The DI input is PNP compatible.
Operating manual / EC-declaration of conformity:
IRD-001-LAx-OP-IECEX_e5,2021.01.21/PDL