OPTEX FA CVS2-RA Series User manual

Warning
Indicates that incorrect use may lead to a hazardous
situation resulting in injury or death. Also indicates a
risk of signicant property damage.
Warning
●This product is not explosion-proof and should not be used around ammable or explosive gases or liquids.
●Doing so may cause injury, re, or electric shock. This product cannot be used as protective equipment
for the purpose of protecting the human body.
Caution
●It is dangerous to wire or attach/remove the connector while the power is on. Make sure to turn off the
power before operation.
●Installing in the following locations may result in malfunction:
1. Dusty or steamy locations. 3. Locations with direct exposure to water or oil
splashes.
2. Locations where corrosive gas is generated. 4. Locations where heavy vibrations or impacts
may occur.
●The product is not designed for outdoor use.
●Do not wire with high voltage cables or power lines. Doing so may cause malfunction or damage by
induction.
●Detection characteristics may vary depending on the state of the target object and variations among
individual products.
●Do not use the product in water.
●Do not disassemble, repair, or modify this product. Doing so may cause injury, re, or electric shock.
●Operate within the rated ranges.
Included accessories
Please conrm that the following accessories are included in the box.
• CVS2-□□□-RA • This instruction manual • Mounting screws (M4 x 50), 2 pcs.
(including washers and nuts)
I/O circuit diagram
15 kΩ
7.5 kΩ
Protection diode
15 kΩ
7.5 kΩ
Protection diode
■ NPN output type
■ PNP output type
Internal circuitInternal circuitInternal circuit
Internal circuit
Bank select 3 / Synchronous input (Set using .)
Orange/Black:
Yellow/Black:
Pink:
Purple:
Red/Black:
Black:
Blue:
Brown:
Bank select 0
Orange/Black: Bank select 0
Bank select 1
Yellow/Black: Bank select 1
Bank select 2 (17/18) / Teaching input (0 to 16)
Pink: Bank select 2 (17/18) / Teaching input (0 to 16)
Teaching input (16) / Bank select 3 input (17) / Auxiliary input
Red/Black: Teaching input (16) / Bank select 3 input (17) / Auxiliary input
Judgment output
Black: Judgment output
0 V power
Blue: 0 V power
12 to 24 V power
Brown: 12 to 24 V power
SYNCHRON
Bank select 3 / Synchronous input (Set using .)Purple: SYNCHRON
*: Characters in red are settings.
BANK
Names of parts
External connector
Power / input/output wire
Camera and lights (back of product)
Operating buttons
LCD screen
Mounting holes
Used for mounting this device.
Use M4 × 50 mm screws or longer.
(φ4.3, pitch: 87 mm, depth: 4 mm)
CVS2-RA Series
CVS2-□10-RA CVS2-□20-RA CVS2-□21-RA CVS2-□40-RA
Instruction Manual
●• Thank you for purchasing this product. Before using this product, conrm that the product you have re-
ceived is the product that you requested.
●• Read this instruction manual thoroughly before use, and keep it in a safe location.
Color Area and Shape Vision Sensor
Specications
Model CVS2-N10-RA
CVS2-P10-RA
CVS2-N20-RA
CVS2-P20-RA
CVS2-N21-RA
CVS2-P21-RA
CVS2-N40-RA
CVS2-P40-RA
Detection angle 10° 20° 40°
Working distance 210 to 270 mm 90 to 150 mm 31 to 39 mm 50 to 100mm
Field of view (±10%)
40 × 50 mm to
55 × 65 mm
40 × 50 mm to
65 × 75 mm
17 × 20 mm 46 x 55 to
82 x 98 mm
Light source White LED, 12 pcs. built in
Power supply voltage 12 to 24 VDC
Current consumption Max. 140 mA / 24 VDC
Inspection window size 8×16 to 208×236
Illumination life
Approx. 50,000 hours (normal temperature and humidity, brightness decreased from initial level by 1/2)
Response time 18.8 ms (initial setting), 15 ms (min.), 36.4 ms (max.)
Output signal NPN/PNP open collector output × 2
Max. 100 mA, 1.0 V residual voltage or less
Input Bank selection / Synchronized / External teaching input × 4
Environmental resistance
Protection category IP67
Operating temperature/humidity 0 to +40°C/35 to 85%RH (no condensation or freezing)
Storage temperature/humidity -20 to +70°C/35 to 95%RH (no condensation or freezing)
Vibration resistance
10 to 55 Hz; double amplitude 1.5 mm; 2 hours in each of the X, Y, and Z directions
Shock resistance Approx. 50 G (500 m/s2), 3 times in each X, Y, and Z direction
Applicable regulations EMC compliant (2014/30/EU); RoHS compliant (2011/65/EU)
Applicable standards EN 61000-6-2, EN 61000-6-4
Material Housing: ABS;
Emitter and receiver: Acryl
Emitter and receiver: PC
Weight Approximately 200 g
Dimensions
879595
28.2
11
21
4233.8
29.5
4
2-φ4.3
Tightening torque:
0.8 N･m or less
13.2 15.5
11.2
External connector
Cable length: 2 m
φ5 mm, 8 cores × 0.08 mm²
Heat-resistant soft vinyl Unit: mm
Set the sensor and the workpiece at an angle so
that there is no reflection from the built-in light.
5° to 45°
Options
Category Model Description
Remote moni-
tor
CVS-M1-R This is the monitor unit for use with the CVS series. This allows results to be
checked away from the workpiece and can be set up similar to the main unit.
Extension cable
(3 m)
CVS-C3S This cable extends the dedicated cable or the remote monitor cable.
Up to 4 extension cables can be used (up to 15 m).
Screen description: Color identication sensor
THRU
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
(1)
(6)
(2)
(3)
(4)
(5)
(7)
(8)
{
{
THRU 1 BANK
0
{
1
■ Using the sort function
THRU
BANK
BANKCOPY
COLOR% 1
100 300 S
1214 658
16
0
3
TM 485
(9)
(10)
(7)
■ Operation screen ■ Settings screen
(11) Color 1: Threshold
Color 1: Current value
Color 2: Threshold
Color 2: Current value
Number Name Explanation
(1) Imaging screen The image taken by the camera is displayed according to "Screen display mode."
(2) Menu Displays the settings and edit menus.
(3)
Screen display mode Shows the current screen display mode (from THRU / COL1 / COL2 / COLR / LIVE).
(4) Area bar graph Displays the current area in a logarithmic graph (top: color 1, bottom: color 2).
The orange-colored area represents the area upper and lower limits.
(5) Detection color The detection color on the left becomes the darkest color and the color on the
right becomes the brightest (top: color 1, bottom: color 2).
(6) Bank number Displays the current bank number. (0 to 14)
(7)
Output status /
Sorting number
Orange: Output ON, Green: Output OFF
Shows the sorted bank number when the sorting function is used (bottom gure).
(8)
Monitored bank
number
Allows monitoring of the color and area of banks other than the current bank
when the sorting function is used.
(9)
Response time Represents the time between the start of imaging and when the output is issued
(unit: 0.1 ms).
(10)
Communication
status
Displays the communication status.
S: Normal read command reception / response complete C: Normal setting command
reception / response complete
S: Data error in read command C: Data error in setting command ?: Incorrect command
(11) Color area Displays the threshold and current area for colors 1 and 2. Displayed in orange
when the current area is within the upper/lower limit range, and displayed in
green when outside the range.
●Operation with the operating screen
UP
DO WN
VIEW
SET EXIT
Switches the
imaging screen
VIEW
VIEW
VIEW
VIEW
THRU: Through screen COL1: Color 1 screen COL2: Color 2 screen
THRU
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
COL1
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
COL2
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
COLR: Colors 1+2 screen
COLR
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
LIVE: Live screen
LIVE
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
VIEW
Imaging screen after color
correction
Display screen with only color 2
(otherwise purple)
Display screen with only color 1
(otherwise purple)
Display screen with only colors 1 and 2
(otherwise purple)
Actual image before color correction
THRU １
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
■ Selection of bank to monitor (when using sort function)
Allows monitoring of the color and
area of banks other than the
current bank when the sorting
function is used.
Range: Within bank number to sort
The figure above shows the area bar graph and
colors 1 and 2 from bank 1.
＋
VIEW
Switch with
How to check or change setting contents
●Checking and changing settings: PARAMETER
●●Teaching:●TEACHING
* Long press
(3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area up or down
Color margin adjustment
Darkness correction value adjustment
Shutter time adjustment
Area upper/lower limit adjustment
Write the results and exit
THRU
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
THRU
[ ]
TEACH 1
TEACH 2
MASK EDITOR
BANK
0
[ ]
[ ]
TEACH 1
NOW AREA
528
MOVE↑↓
WINDOW
▲UP
▼DOWN
MASK EDITOR
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
EXIT
Remove current registered colors
(When "XX" is displayed, AREA LO 1/2 and
AREA HIGH 1/2 become 0.)
■ Teaching
■ Masking
UP
DO WN
VIEW
SET EXIT
Parameter adjustment
Switch between
continuous recording
and still image
MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
３
DARK CMP
▲HIGH
▼LOW
１００
SHUTTER
▲BRIGHT
▼DARK
９９９９
２１３０
▲AREA HI
▼AREA LO
９９９９
２１１７
▲WRITE
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the
teaching menu
without saving
the results.
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area up or down
Color margin adjustment
Add/remove mask within color detection range
Add/remove mask outside color detection range
Add/remove mask within mask area
Add/remove mask outside mask area
Write the results and exit
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
▲
MASK SELECTD
▼ RELEASE
▲ MASK UNSELEC
▼ RELEASE
▲ MASK WINDOW
▼ RELEASE
▲ MASK OUTSIDE
▼ RELEASE
▲WRITE DATA
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the
teaching menu
without saving
the results.
Color detection area
Mask area
Detects and registers
the brightest and
darkest colors
in the teaching area.
■ Operation screen ■ Teaching menu
ポイント
Black is detected when black and bright colors are found in the color detection area.
Set in this way, with black as the detection color, when detecting markings.
●System menu: SYSTEM
* Long press
(3 sec. or more)
for thick lines
THRU
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
THRU
BRGHT CMPENST
PC LOAD／SAVE
CAPTURE BANK
0
EXIT
SET
■ Operation screen ■ System menu
SET
If the output changes, the screen
from that moment is held.
The data is saved and
transferred to the PC.
THRU
BRGHT CMPENST
PC LOAD／SAVE
CAPTURE CATCH
PC LOAD ／SAVE
SET
EXIT
BRGHT CMPENST
SET 3S STORE
EXIT 3S ERASE
EXIT CANCEL
SHUTTER 100
Perform uneven brightness correction.
Shoot a uniformly bright color (such as white paper).
All bank shutter times will be overridden when
executed.
SET
EXIT
Save the data and return to
the system menu.
Initialize the data and return
to the system menu.
Return to the system menu
without updating the data.
SET
Optimal shutter time (unit: 0.1 ms)
Green：Optimal value is determined /
Red：Calculating optimal value, or upper limit reached
THRU
[ ]PARAMETER
TEACH I NG
SYSTEM BANK
0
[ ]
EXIT
SET
■ Operation screen ■ Setting menu
THRU
BANK
BANKCOPY
COLOR% 1
100 300 S
1214 658
16
0
3
TM 485
UP
DO WN
VIEW
SET EXIT
16
SET
Save the results and
return to the setting
menu.
Return to the setting
menu without saving
the results.
*Long press (3 sec. or more) for thick lines
Parameter adjustment
0633143
Setting items
●●Set items list (Set values for purple set items are maintained for each bank)
Function
name
Screen
display
Setting range
(Initial value)
Function
Color range
for color 1
COLOR% 1
0 to 25
(1)
Sets the margins for color 1.
Increasing this value will detect a wider range of colors.
Color range
for color 2
COLOR% 2
0 to 25
(1)
Sets the margins for color 2.
Increasing this value will detect a wider range of colors.
Communication
speed
COMMUNIC
0 to 5
(0)
Sets the communication speed. *Data length: 8 bit, parity: none, stop bit: 1 bit
0: Communication is not used (usable with external lights and remote
monitors).
1: 4.8 kbps / 2: 9.6 kbps / 3: 19.2 kbps / 4: 38.4 kbps / 5: 57.6 kbps
Operation
mode
CVS1
0,1
(1)
0: Operates as a pattern-matching sensor (see reverse).
1: Operates as a color identication sensor.
*After changing settings, the settings will take effect once the power is
turned off and then back on.
Darkness
correction
DARK CMP
0 to 31
(27)
Corrects the darkness of a color.
0: No correction Suitable for detecting brightness differences between
white, gray, and black.
31: Max. correction Suitable for determining subtle color differences in
darker colors.
Camera gain
IMG GAIN
0 to 63
(0)
Sets the sensitivity (gain) of the imaging sensor. Increasing this value
will reduce shutter time but will also increase noise.
Initialization
INITIALZ
0 to 15
(0)
Setting to 15 and then powering up while pressing "UP" and "DOWN"
will initialize the set values, all data in the mask screen, and uneven
brightness correction data.
10: All set values will be locked 11: Lock statuses will be released.
Display ori-
entation
LCD VIEW
0,1
(0)
0: Normal LCD display
1:
Flip LCD display vertically Used to mount this unit with the top screen ori-
ented downward.
Built-in light
LIGHT ON
0 to 15
(7)
Sets the brightness of the built-in light.
0: 0% and higher, 7: 50% and higher, 15: 100%
Illumination
output
LIGHTOUT
0,1
(0)
0: The auxiliary output (red/black wire) is used as the sorting output.
1: The auxiliary output is used as the illumination control output syn-
chronously turned on with imaging.
OFF delay
time
OFFDELAY
0 to 5000
(0)
Turns the output OFF when the area judgment result is outside the set
time range (unit: ms).
ON delay
time
ON DELAY
0 to 5000
(0)
Turns the output ON when the area judgment result is within the set
time range (unit: ms).
One-shot
output
ONESHOT
0,1
(0)
1: After the output turns ON, the output stays ON only as long as the
off delay time.
If the off delay time is "0," the output will remain ON until the bank is selected.
Output con-
ditions
OUTSIDE
0 to 3
(0)
Sets the ON/OFF conditions for the output.
0: Colors 1 and 2 are both within the area upper/lower limit range
1: Colors 1 and 2 are both outside the area upper/lower limit range
2: Either color 1 or 2 is within the area upper/lower limit range
3: Either color 1 or 2 is outside the area upper/lower limit range
Resolution
RESOLUTN
0 to 2
(0)
Sets the pixel neness and the imaging range.
0: High resolution (208×236) 1: High speed (104×236)
2: Narrow eld of view (208×236: 2x zoom)
Screen size
SCREEN
0 to 3
(0)
Sets the size of the image taken from the imaging sensor.
0: 208×236 1: 160×236 2: 112×236 3: 64×236
*The fewer the pixels means a faster response time, but the imaging
range will be narrow.
Shutter time
SHUTTER
0 to 261
(100)
Sets the shutter time (unit: 0.1 ms).
*It is not possible to set a shutter time longer than the image transfer time of
the imaging sensor.
Sort function
SORTING
0 to 14
(0)
0: Sorting will not be performed.
1 to 14: Sorting is performed for the number of settings + one type.
Example: If the current bank is 5 and sorting is 2, the colors and areas of
banks 5 to 7 are examined and output. If multiple banks apply, the bank
of the smallest number is given priority.
The setting values of each bank are applied to the current bank. When
using the sorting function, perform teaching with all settings the same.
Synchronization
input
SYNCHRON
0,1
(1)
0: While synchronous input is OFF
*
1: When synchronous input goes from
ON to OFF
*
2: While synchronous input is ON
*
3: When synchronous input goes from
OFF to ON
*
4: Always *The purple wire acts as "synchronous input."
Teaching
function en-
abled
TEACHENA
0 to 2
(0)
Sets the permissions for performing teaching, mask editing, uneven bright-
ness correction, and PC communication.
0: All permitted / 1: Teaching (TEACH1,TEACH2) only permitted
2: All prohibited
Temperature com-
pensation level
TEMPCOMP
0 to 50
(15)
This is the temperature compensation level for the imaging sensor. Adjust
this value when the taught color shifts when the temperature rises. Cor-
rection will not be performed when set to 0.
Teach win-
dow
WINDOW
0,1
(0)
Displays the corresponding location of the color from external teaching.
1: Displays the color detection area when on the THRU screen (exclud-
ing system menus).
Language
selection
LANGUAGE
0,1
(0)
Selects the language of the menus.
0: English / 1: Japanese (kana)
Lower limit
for color 1
AREA LO1
0 to 9999
(1)
This is the lower limit for the detection area for color 1.
Lower limit
for color 2
AREA LO2
0 to 9999
(0)
This is the lower limit for the detection area for color 2.
Upper limit
for color 1
AREA HI1
0 to 9999
(0)
This is the upper limit for the detection area for color 1.
*A set value of "0" operates the same as with "9999."
Upper limit
for color 2
AERA HI2
0 to 9999
(0)
This is the upper limit for the detection area for color 2.
*A set value of "0" operates the same as with "9999."
Bank
BANK
0 to 17
(16)
0 to 14: Switches to the specied bank.
15 to 17: Bank selection via external input (see I/O circuit diagram for details).
Bank copy
BANKCOPY
0 to 14
(0)
Click this button to copy the current bank settings to the specied bank.
●●Sorting number reading
■ Using auxiliary output and judgment output
Use 2 output lines to obtain sort numbers for 3 types. Output is performed in order beginning with the
current bank number, as follows, with subsequent sequences repeating this order.
Bank number Judgment output (black) Auxiliary output (red/black)
Current ON OFF
+1 OFF ON
+2 ON ON
■ Using communication function
Communication using RS232C is possible by connecting a dedicated cable (CVS-C2C) to the external
connection connector. With this communication, up to 15 types of sorted bank numbers can be read.
"255" is returned when sorting is not applied.
In addition, when performing external teaching, responses may take 3 seconds or longer.
Sorting number reading protocol
○ Command (53H) / Teaching (49H) / Checksum (63H): PC → CVS2
○ Response (06H) / Lower sort number (0 to 14/255) / Higher sort number (0/255) / Checksum: CVS2 → PC
* Checksum = Complement of 1 of (06H + Higher sort number + Lower sort number)
Ramco Innovations
www.optex-ramco.com
ph 800-280-6933

Screen description: Pattern matching sensor
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
(1)
(6)(2)
(3)
(4) (8)
(7)
{
■ Operation screen
９1
485
(5)
Number Name Explanation
(1) Imaging screen The image taken by the camera is displayed according to "Screen display mode."
(2) Menu Displays the settings and edit menus.
(3) Screen display
mode
Shows the current screen display mode (from THRU / LIVE / COLR / TRNS /
PTRN / COMP).
(4)
Degree of match-
ing bar graph
Shows the degree of matching. The green and orange boundary represents the
threshold.
(5) Bank number Displays the current bank number. (0 to 14)
(6) Auxiliary output
status
● is displayed when the output is ON.
(7) Response time Shows the time between imaging and judgment output (unit: 0.1 ms).
(8)
Degree of match-
ing / Output
status
Displays the degree of matching (0 to 100) and the output status (ON: orange,
OFF: green).
●Screen display mode types and switching between modes
The displayed content changes every time the "View" button is pressed.
VIEWVIEW
VIEW
VIEW VIEW
(1) THRU: Through screen (2) LIVE: Live screen (3) COLR: Color screen
THRU
PARAMETER
TEACH I NG
SYSTEM BANK
0
LIVE
PARAMETER
TEACH I NG
SYSTEM BANK
0
COLR
PARAMETER
TEACH I NG
SYSTEM BANK
0
(4) TRNS: Screen after correction
TRNS
PARAMETER
TEACH I NG
SYSTEM BANK
0
(5) PTRN: Registration screen
PTRN
PARAMETER
TEACH I NG
SYSTEM BANK
0
VIEW
Displays the imaging
screen after color
correction.
Displays the color for positioning,
scaling, and rotation correction.
Other areas are shown in brown.
Displays the imaging
screen as is.
Displays the imaging screen after
positioning, scaling, and rotation
correction.
If corrections are not used, the
image is the same as (1) THRU
(6) COMP: Compare screen
COMP
PARAMETER
TEACH I NG
SYSTEM BANK
0
Displays an image comparing (4)
TRNS and (5) PTRN
■Green: High degree of matching
■ Yellow: Slightly low degree of matching
■Red: Low degree of matching
Displays the registered
image.
The blue portion is the
masking area (excluding
inspection target).
Pattern (shape) registration and matching
●Reference pattern registration: SAVE PATTERN
A pattern (shape) is registered as a reference to be used for pattern matching.
Detection is performed according to the "degree of matching" of the registered reference pattern and
the current image.
EXIT
SET
■ Operation screen ■ Teaching menu
*Long press (3 sec. or more) for thick lines
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
THRU
PARAMETER
TEACH I NG
CH
0
９1
485
[XX]
[XX]
THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
[XX]
[XX]
SET
SET
SAVE PATTERN
If registration is
successful,
"SAVE PATTERN"
is shown in red.
●Position correction, Scaling correction: STD TEACH
Setting the position correction and scaling correction helps with workpiece position shifting.
With the correction function, a color and pattern for correction are registered, and correct the color's
shape and size to become the same as those of the reference pattern.
* Long press (3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area up or down
Color margin adjustment
Darkness correction value adjustment
Shutter time adjustment
Write the results and exit
[ ]
STD TEACH
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
EXIT
■ Remove current registered color
A registered color becomes [XX], and positioning
and scaling correction will be interrupted.
■ Position correction, scaling teaching
UP
DO WN
VIEW
SET EXIT
Parameter adjustment
Switch between
continuous recording
and still image
MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
３
DARK CMP
▲HIGH
▼LOW
１００
SHUTTER
▲BRIGHT
▼DARK
９９９９
２１１７
▲WRITE
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the teaching
menu without saving
the results.
Color detection area
Detects and registers
the brightest and
darkest colors
in the teaching area.
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485 THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
[ ]
[ ]
XX
ポイント
For a registered color, select a color which is not in the base and always has the same size.
By registering a chromatic color (a color other than white, gray, and black), stable detection is pos-
sible even if the brightness changes.
●Rotation correction: ROTATION
This setting congures the rotation correction for responding to workpiece rotation.
To use rotation correction, it is necessary to have position correction and scaling correction registration
completed beforehand.
Rotation correction can be accessed from "Rotation" in the teaching menu. The menu items and op-
eration details are the same as for positioning and scaling adjustments.
ポイント
If the center position is close to that of a color for positioning and scaling adjustment, signicant er-
rors during rotation correction will occur.
Select a color in a location as distant as possible.
●Mask: MASK EDITOR
Registering areas not used for detection as "Masks" is possible. It's also possible to remove regis-
tered mask areas.
With the initial settings, the area outside the center of the measurement area will be masked. Adjust
this area as necessary.
The registered mask area will be shown as a blue region, as in (5) PTRN screen and (6) COMP
screen.
* Long press
(3 sec. or more)
for thick lines
Moves the mask area up or down
Moves the mask area left or right
Scales the mask area up or down
Scales the mask area up or down
Color margin adjustment
Add/remove selected color area to/from mask
Add/remove area of unselected colors to/from mask
Write the results and exit
MASK EDITOR
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
■ Mask editor
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
▲MASK SELECTED
▼RELEASE
▲MASK UNSELEC
▼RELEASE
Add/remove mask area to/from mask
▲MASK WINDOW
▼RELEASE
Add/remove portions outside mask area to/from mask
▲MASK OUTSIDE
▼RELEASE
▲WRITE DATA
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the teaching
menu without saving
the results.
Mask area
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
MASK EDITOR
ROTATION
SAVE PATTERN
CH 0
９1
485
[ ]
XX
●Color detection area editing: COLOR WINDOW
Sets the area for detecting colors with positioning and scaling correction and rotation correction.
* Long press (3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area left or right
COLOR WINDOW
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
■ Color detection area editing
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
EXIT
SET
Save the results and return
to the teaching menu.
Return to the teaching menu
without saving the results.
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
MASK EDITOR
COLOR WINDOW
SAVE PATTERN
CH 0
９1
485
Switch between
continuous recording
and still image
Setting items
●●Set items list (Set values for purple set items are maintained for each bank)
Function
name
Screen
display
Setting range
(Initial value)
Function
Fine adjust-
ment of posi-
tion
ADJ POS 0 to 28
(0)
Moves/rotates the captured image and applies the results with the high-
est degree of matching.
0: No ne adjustment
1: Moves ±1 pixel up, down, left, or right
2: Moves ±1 pixel up, down, left, or right, and ±1 pixel up diagonally
3: Moves ±1 pixel up, down, left, or right, and ±1 pixel or ±2 pixels up
diagonally
4 to 9: Rotates at ±1.4° intervals until (set value - 3) × 1.4° is reached
10 to 19: Rotates at ±2.8° intervals until (set value - 3) × 2.8° is reached
20 to 28: Rotates at ±7° intervals until (set value - 3) × 7° is reached
* Use 1 to 3 for determining character correctness.
Matching /
Chip sensi-
tivity
CMP
LACK
0 to 15
(0)
0: Calculates the degree of matching by averaging the degree of match-
ing of the pixels in the entire detection area (unmasked portion).
1 to 15: A higher value corresponds to a higher sensitivity to different col-
ored pixels. Used when inspecting for scratches and chips.
Threshold
CMP LEV-
EL
0 to 100
(70)
Sets the degree of matching to serve as a reference for turning the output
ON/OFF. A higher number requires a higher degree of matching. Because
a negative degree of matching is processed internally, output may not
turn ON even if the threshold is set to "0."
Color sensi-
tivity
CMP
SENSE
0 to 15
(10)
Sets the sensitivity for color differences.
A higher number sets a higher sensitivity for determining subtle color dif-
ferences.
Position cor-
rection color
palette
COLOP
%P
0 to 25
(1)
Sets the detection margin for the teaching color set through position cor-
rection.
Setting a large number will target a wide range of colors for detection.
Rotation
color palette
COLOR%R
0 to 25
(1)
Sets the detection margin for the teaching color set through rotation
correction. Setting a large number will target a wide range of colors for
detection.
Darkness
correction
DARK
CMP
0 to 31
(0)
Corrects the darkness of a color.
0: No correction Suitable for detecting brightness differences between
white, gray, and black.
31: Max. correction Suitable for determining subtle color differences in
darker colors.
Camera gain IMG GAIN 0 to 63
(0)
Sets the sensitivity (gain) of the imaging sensor. Increasing this value will
reduce shutter time but will also increase noise.
Scaling cor-
rection
MAGNIFY%
0 to 127
(0)
0 / No registered position or rotation correction: No scaling correction
1 to 127: Scaling performed up to 128 / (128 ± set value)
Example: 0.76x to 1.45x when set to 40
• Position or rotation correction is not registered: Correction based on dis-
tance of each color
• Only color for position correction registered: Correction based on area of
color for position correction
X position
correction
(Horizontal)
POSIT% X 0 to 208
(104)
0 / No registration of color for correction: No horizontal position correction
1 to 208: Position correction performed for the set number of pixels (hori-
zontal direction)
Y position
correction
(Vertical)
POSIT% Y 0 to 236
(118)
0 / No registration of color for correction: No vertical position correction
1 to 236: Position correction performed for the set number of pixels (verti-
cal direction)
Rotation cor-
rection
ROTATE% 0 to 180
(180)
0 / No registered position or rotation correction: No rotation correction
1 to 180: Rotation corrected up to ± the set value (in degrees)
Shutter time SHUTTER 0 to 261
(100)
Sets the shutter time (unit: 0.1 ms).
*It is not possible to set a shutter time longer than the image transfer time of
the imaging sensor.
Temperature
compensation
level
TEMPCMP 0 to 50
(15)
This is the temperature compensation level for the imaging sensor. Adjust
this value when the taught color shifts when the temperature rises. Correc-
tion will not be performed when set to 0.
Teaching
function en-
abled
TEACHENA
0 to 2
(0)
Sets the permissions for performing teaching, mask editing, uneven brightness
correction, and PC communication.
0: All permitted / 1: Screen registration only permitted
2: All prohibited
Synchronous
input
SYNCHRON
0 to 3
(0)
0: While synchronous input is OFF* 1: When synchronous input goes
from ON to OFF*
2: While synchronous input is ON* 3: When synchronous input goes from
OFF to ON*
4: Always *The purple wire acts as "synchronous input" and the response
time is doubled.
Screen size SCREEN 0 to 3
(0)
Sets the size of the image taken from the imaging sensor.
0: 208×236 1: 160×236 2: 112×236 3: 64×236
*The fewer the pixels means a faster response time, but the imaging
range will be narrow.
Resolution
RESOLUTN
0 to 2
(0)
Sets the pixel neness and the imaging range.
0: High resolution (208×236) 1: High speed (104×236)
2: Narrow eld of view (208×236: 2x zoom)
*Because changing this value will change the brightness/tint, perform teaching again.
Output set-
ting
OUTSIDE 0,1
(1)
0: Output is ON when degree of matching is greater than or equal to the
threshold and OFF when less than the threshold.
1: Output is OFF when degree of matching is greater than or equal to the
threshold and ON when less than the threshold.
One-shot
output
ONESHOT 0,1
(0)
1: After the output turns ON, the output stays ON only as long as the off delay time.
If the off delay time is "0," the output will remain ON until the bank is selected.
ON delay
time
ON DELAY 0 to 5000
(0)
Turns the output ON when the judgment result is ON for a period longer
than the set time (ms).
OFF delay
time
OFFDELAY
0 to 5000
(0)
Turns the output OFF when the judgment result is OFF for a period longer
than the set time (ms).
Illumination
output
LIGHTOUT
0,1
(0)
0: The auxiliary output (red/black wire) is used as the auxiliary output line.
1: The auxiliary output is used as the illumination control output synchro-
nously turned on with imaging.
Built-in light LIGHT ON 0 to 15
(7)
Sets the brightness of the built-in light.
0: 0% and higher, 7: 50% and higher, 15: 100%
Display ori-
entation
LCD VIEW 0,1
(0)
0: Normal LCD display
1: Flip LCD display vertically Used to mount this unit with the top screen
oriented downward.
Initialization INITIALZ 0 to 15
(0)
Setting to 15 and then powering up while pressing "UP" and "DOWN" will
initialize the set values, all data in the mask screen, and uneven bright-
ness correction data.
10: All set values will be locked 11: Lock statuses will be released.
Operation
mode
CVS1 0,1
(1)
0: Operates as a pattern-matching sensor.
1: Operates as a color identication sensor (see reverse).
*After changing settings, the settings will take effect once the power is
turned off and then back on.
Communication
speed
COMMUNIC
0 to 5
(0)
Sets the communication speed. *Data length: 8 bit, parity: none, stop bit: 1 bit
0: Communication is not used (usable with external lights and remote monitors).
1: 4.8 kbps / 2: 9.6 kbps / 3: 19.2 kbps / 4: 38.4 kbps / 5: 57.6 kbps
Bank copy
BANKCOPY
0 to 14
(0)
Click this button to copy the current bank settings to the specied bank.
Bank BANK 0 to 17
(16)
0 to 14: Switches to the specied bank.
15 to 17: Bank selection via external input (see I/O circuit diagram for details).
*When 16 or 17 is set, the input terminal operation is validated when "AUX OUT =
4" is set.
Auxiliary out-
put
AUX OUT 0 to 4
(4)
0: Turns OFF with bank selection input and ON upon the rst judgment after bank selection.
Turns ON upon completion of the rst imaging after the power is turned ON.
1: Output is repeatedly turned ON/OFF for each judgment.
2: Transmits an output signal to external lighting.
3: Turns ON when the tolerances for positioning, scaling, and rotation
correction are all within the setting range.
4: The auxiliary output signal line is used as an input (when the BANK
setting is 16 or 17).
Language
selection
LANGUAGE
0,1
(0)
Selects the language of the menus.
0: English / 1: Japanese (kana)
●How to change set values
EXIT
SET
■ Operation screen ■ Setting menu
BANKCOPY
BANK
AUX OUT
0
16
4
UP
DO WN
VIEW
SET EXIT
1
SET
Parameter adjustment
Save the results and
return to the setting
menu.
Return to the setting
menu without saving
the results.
*Long press (3 sec. or more) for thick lines
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485 THRU CH 0
９1
485
Sample workpiece
• Product specications are subject to change without prior notice.
• For more information, questions, or comments regarding this product, please contact us by
any of the following means.
Headquarters: 4F, Kyoto Research Park Building No. 9,
91, Chudoji-Awata-cho, Shimogyo-ku, Kyoto 600-8815, JAPAN
TEL: [phone] FAX: [phone]
OPTEX FA Homepage http://www.optex-fa.com
Ramco Innovations
www.optex-ramco.com
ph 800-280-6933

Screen description: Pattern matching sensor
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
(1)
(6)(2)
(3)
(4) (8)
(7)
{
■ Operation screen
９1
485
(5)
Number Name Explanation
(1) Imaging screen The image taken by the camera is displayed according to "Screen display mode."
(2) Menu Displays the settings and edit menus.
(3) Screen display
mode
Shows the current screen display mode (from THRU / LIVE / COLR / TRNS /
PTRN / COMP).
(4)
Degree of match-
ing bar graph
Shows the degree of matching. The green and orange boundary represents the
threshold.
(5) Bank number Displays the current bank number. (0 to 14)
(6) Auxiliary output
status
● is displayed when the output is ON.
(7) Response time Shows the time between imaging and judgment output (unit: 0.1 ms).
(8)
Degree of match-
ing / Output
status
Displays the degree of matching (0 to 100) and the output status (ON: orange,
OFF: green).
●Screen display mode types and switching between modes
The displayed content changes every time the "View" button is pressed.
VIEWVIEW
VIEW
VIEW VIEW
(1) THRU: Through screen (2) LIVE: Live screen (3) COLR: Color screen
THRU
PARAMETER
TEACH I NG
SYSTEM BANK
0
LIVE
PARAMETER
TEACH I NG
SYSTEM BANK
0
COLR
PARAMETER
TEACH I NG
SYSTEM BANK
0
(4) TRNS: Screen after correction
TRNS
PARAMETER
TEACH I NG
SYSTEM BANK
0
(5) PTRN: Registration screen
PTRN
PARAMETER
TEACH I NG
SYSTEM BANK
0
VIEW
Displays the imaging
screen after color
correction.
Displays the color for positioning,
scaling, and rotation correction.
Other areas are shown in brown.
Displays the imaging
screen as is.
Displays the imaging screen after
positioning, scaling, and rotation
correction.
If corrections are not used, the
image is the same as (1) THRU
(6) COMP: Compare screen
COMP
PARAMETER
TEACH I NG
SYSTEM BANK
0
Displays an image comparing (4)
TRNS and (5) PTRN
■Green: High degree of matching
■ Yellow: Slightly low degree of matching
■Red: Low degree of matching
Displays the registered
image.
The blue portion is the
masking area (excluding
inspection target).
Pattern (shape) registration and matching
●Reference pattern registration: SAVE PATTERN
A pattern (shape) is registered as a reference to be used for pattern matching.
Detection is performed according to the "degree of matching" of the registered reference pattern and
the current image.
EXIT
SET
■ Operation screen ■ Teaching menu
*Long press (3 sec. or more) for thick lines
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
THRU
PARAMETER
TEACH I NG
CH
0
９1
485
[XX]
[XX]
THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
[XX]
[XX]
SET
SET
SAVE PATTERN
If registration is
successful,
"SAVE PATTERN"
is shown in red.
●Position correction, Scaling correction: STD TEACH
Setting the position correction and scaling correction helps with workpiece position shifting.
With the correction function, a color and pattern for correction are registered, and correct the color's
shape and size to become the same as those of the reference pattern.
* Long press (3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area up or down
Color margin adjustment
Darkness correction value adjustment
Shutter time adjustment
Write the results and exit
[ ]
STD TEACH
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
EXIT
■ Remove current registered color
A registered color becomes [XX], and positioning
and scaling correction will be interrupted.
■ Position correction, scaling teaching
UP
DO WN
VIEW
SET EXIT
Parameter adjustment
Switch between
continuous recording
and still image
MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
３
DARK CMP
▲HIGH
▼LOW
１００
SHUTTER
▲BRIGHT
▼DARK
９９９９
２１１７
▲WRITE
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the teaching
menu without saving
the results.
Color detection area
Detects and registers
the brightest and
darkest colors
in the teaching area.
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485 THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
[ ]
[ ]
XX
ポイント
For a registered color, select a color which is not in the base and always has the same size.
By registering a chromatic color (a color other than white, gray, and black), stable detection is pos-
sible even if the brightness changes.
●Rotation correction: ROTATION
This setting congures the rotation correction for responding to workpiece rotation.
To use rotation correction, it is necessary to have position correction and scaling correction registration
completed beforehand.
Rotation correction can be accessed from "Rotation" in the teaching menu. The menu items and op-
eration details are the same as for positioning and scaling adjustments.
ポイント
If the center position is close to that of a color for positioning and scaling adjustment, signicant er-
rors during rotation correction will occur.
Select a color in a location as distant as possible.
●Mask: MASK EDITOR
Registering areas not used for detection as "Masks" is possible. It's also possible to remove regis-
tered mask areas.
With the initial settings, the area outside the center of the measurement area will be masked. Adjust
this area as necessary.
The registered mask area will be shown as a blue region, as in (5) PTRN screen and (6) COMP
screen.
* Long press
(3 sec. or more)
for thick lines
Moves the mask area up or down
Moves the mask area left or right
Scales the mask area up or down
Scales the mask area up or down
Color margin adjustment
Add/remove selected color area to/from mask
Add/remove area of unselected colors to/from mask
Write the results and exit
MASK EDITOR
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
■ Mask editor
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
▲MASK SELECTED
▼RELEASE
▲MASK UNSELEC
▼RELEASE
Add/remove mask area to/from mask
▲MASK WINDOW
▼RELEASE
Add/remove portions outside mask area to/from mask
▲MASK OUTSIDE
▼RELEASE
▲WRITE DATA
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the teaching
menu without saving
the results.
Mask area
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
MASK EDITOR
ROTATION
SAVE PATTERN
CH 0
９1
485
[ ]
XX
●Color detection area editing: COLOR WINDOW
Sets the area for detecting colors with positioning and scaling correction and rotation correction.
* Long press (3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area left or right
COLOR WINDOW
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
■ Color detection area editing
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
EXIT
SET
Save the results and return
to the teaching menu.
Return to the teaching menu
without saving the results.
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
MASK EDITOR
COLOR WINDOW
SAVE PATTERN
CH 0
９1
485
Switch between
continuous recording
and still image
Setting items
●●Set items list (Set values for purple set items are maintained for each bank)
Function
name
Screen
display
Setting range
(Initial value)
Function
Fine adjust-
ment of posi-
tion
ADJ POS 0 to 28
(0)
Moves/rotates the captured image and applies the results with the high-
est degree of matching.
0: No ne adjustment
1: Moves ±1 pixel up, down, left, or right
2: Moves ±1 pixel up, down, left, or right, and ±1 pixel up diagonally
3: Moves ±1 pixel up, down, left, or right, and ±1 pixel or ±2 pixels up
diagonally
4 to 9: Rotates at ±1.4° intervals until (set value - 3) × 1.4° is reached
10 to 19: Rotates at ±2.8° intervals until (set value - 3) × 2.8° is reached
20 to 28: Rotates at ±7° intervals until (set value - 3) × 7° is reached
* Use 1 to 3 for determining character correctness.
Matching /
Chip sensi-
tivity
CMP
LACK
0 to 15
(0)
0: Calculates the degree of matching by averaging the degree of match-
ing of the pixels in the entire detection area (unmasked portion).
1 to 15: A higher value corresponds to a higher sensitivity to different col-
ored pixels. Used when inspecting for scratches and chips.
Threshold
CMP LEV-
EL
0 to 100
(70)
Sets the degree of matching to serve as a reference for turning the output
ON/OFF. A higher number requires a higher degree of matching. Because
a negative degree of matching is processed internally, output may not
turn ON even if the threshold is set to "0."
Color sensi-
tivity
CMP
SENSE
0 to 15
(10)
Sets the sensitivity for color differences.
A higher number sets a higher sensitivity for determining subtle color dif-
ferences.
Position cor-
rection color
palette
COLOP
%P
0 to 25
(1)
Sets the detection margin for the teaching color set through position cor-
rection.
Setting a large number will target a wide range of colors for detection.
Rotation
color palette
COLOR%R
0 to 25
(1)
Sets the detection margin for the teaching color set through rotation
correction. Setting a large number will target a wide range of colors for
detection.
Darkness
correction
DARK
CMP
0 to 31
(0)
Corrects the darkness of a color.
0: No correction Suitable for detecting brightness differences between
white, gray, and black.
31: Max. correction Suitable for determining subtle color differences in
darker colors.
Camera gain IMG GAIN 0 to 63
(0)
Sets the sensitivity (gain) of the imaging sensor. Increasing this value will
reduce shutter time but will also increase noise.
Scaling cor-
rection
MAGNIFY%
0 to 127
(0)
0 / No registered position or rotation correction: No scaling correction
1 to 127: Scaling performed up to 128 / (128 ± set value)
Example: 0.76x to 1.45x when set to 40
• Position or rotation correction is not registered: Correction based on dis-
tance of each color
• Only color for position correction registered: Correction based on area of
color for position correction
X position
correction
(Horizontal)
POSIT% X 0 to 208
(104)
0 / No registration of color for correction: No horizontal position correction
1 to 208: Position correction performed for the set number of pixels (hori-
zontal direction)
Y position
correction
(Vertical)
POSIT% Y 0 to 236
(118)
0 / No registration of color for correction: No vertical position correction
1 to 236: Position correction performed for the set number of pixels (verti-
cal direction)
Rotation cor-
rection
ROTATE% 0 to 180
(180)
0 / No registered position or rotation correction: No rotation correction
1 to 180: Rotation corrected up to ± the set value (in degrees)
Shutter time SHUTTER 0 to 261
(100)
Sets the shutter time (unit: 0.1 ms).
*It is not possible to set a shutter time longer than the image transfer time of
the imaging sensor.
Temperature
compensation
level
TEMPCMP 0 to 50
(15)
This is the temperature compensation level for the imaging sensor. Adjust
this value when the taught color shifts when the temperature rises. Correc-
tion will not be performed when set to 0.
Teaching
function en-
abled
TEACHENA
0 to 2
(0)
Sets the permissions for performing teaching, mask editing, uneven brightness
correction, and PC communication.
0: All permitted / 1: Screen registration only permitted
2: All prohibited
Synchronous
input
SYNCHRON
0 to 3
(0)
0: While synchronous input is OFF* 1: When synchronous input goes
from ON to OFF*
2: While synchronous input is ON* 3: When synchronous input goes from
OFF to ON*
4: Always *The purple wire acts as "synchronous input" and the response
time is doubled.
Screen size SCREEN 0 to 3
(0)
Sets the size of the image taken from the imaging sensor.
0: 208×236 1: 160×236 2: 112×236 3: 64×236
*The fewer the pixels means a faster response time, but the imaging
range will be narrow.
Resolution
RESOLUTN
0 to 2
(0)
Sets the pixel neness and the imaging range.
0: High resolution (208×236) 1: High speed (104×236)
2: Narrow eld of view (208×236: 2x zoom)
*Because changing this value will change the brightness/tint, perform teaching again.
Output set-
ting
OUTSIDE 0,1
(1)
0: Output is ON when degree of matching is greater than or equal to the
threshold and OFF when less than the threshold.
1: Output is OFF when degree of matching is greater than or equal to the
threshold and ON when less than the threshold.
One-shot
output
ONESHOT 0,1
(0)
1: After the output turns ON, the output stays ON only as long as the off delay time.
If the off delay time is "0," the output will remain ON until the bank is selected.
ON delay
time
ON DELAY 0 to 5000
(0)
Turns the output ON when the judgment result is ON for a period longer
than the set time (ms).
OFF delay
time
OFFDELAY
0 to 5000
(0)
Turns the output OFF when the judgment result is OFF for a period longer
than the set time (ms).
Illumination
output
LIGHTOUT
0,1
(0)
0: The auxiliary output (red/black wire) is used as the auxiliary output line.
1: The auxiliary output is used as the illumination control output synchro-
nously turned on with imaging.
Built-in light LIGHT ON 0 to 15
(7)
Sets the brightness of the built-in light.
0: 0% and higher, 7: 50% and higher, 15: 100%
Display ori-
entation
LCD VIEW 0,1
(0)
0: Normal LCD display
1: Flip LCD display vertically Used to mount this unit with the top screen
oriented downward.
Initialization INITIALZ 0 to 15
(0)
Setting to 15 and then powering up while pressing "UP" and "DOWN" will
initialize the set values, all data in the mask screen, and uneven bright-
ness correction data.
10: All set values will be locked 11: Lock statuses will be released.
Operation
mode
CVS1 0,1
(1)
0: Operates as a pattern-matching sensor.
1: Operates as a color identication sensor (see reverse).
*After changing settings, the settings will take effect once the power is
turned off and then back on.
Communication
speed
COMMUNIC
0 to 5
(0)
Sets the communication speed. *Data length: 8 bit, parity: none, stop bit: 1 bit
0: Communication is not used (usable with external lights and remote monitors).
1: 4.8 kbps / 2: 9.6 kbps / 3: 19.2 kbps / 4: 38.4 kbps / 5: 57.6 kbps
Bank copy
BANKCOPY
0 to 14
(0)
Click this button to copy the current bank settings to the specied bank.
Bank BANK 0 to 17
(16)
0 to 14: Switches to the specied bank.
15 to 17: Bank selection via external input (see I/O circuit diagram for details).
*When 16 or 17 is set, the input terminal operation is validated when "AUX OUT =
4" is set.
Auxiliary out-
put
AUX OUT 0 to 4
(4)
0: Turns OFF with bank selection input and ON upon the rst judgment after bank selection.
Turns ON upon completion of the rst imaging after the power is turned ON.
1: Output is repeatedly turned ON/OFF for each judgment.
2: Transmits an output signal to external lighting.
3: Turns ON when the tolerances for positioning, scaling, and rotation
correction are all within the setting range.
4: The auxiliary output signal line is used as an input (when the BANK
setting is 16 or 17).
Language
selection
LANGUAGE
0,1
(0)
Selects the language of the menus.
0: English / 1: Japanese (kana)
●How to change set values
EXIT
SET
■ Operation screen ■ Setting menu
BANKCOPY
BANK
AUX OUT
0
16
4
UP
DO WN
VIEW
SET EXIT
1
SET
Parameter adjustment
Save the results and
return to the setting
menu.
Return to the setting
menu without saving
the results.
*Long press (3 sec. or more) for thick lines
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485 THRU CH 0
９1
485
Sample workpiece
• Product specications are subject to change without prior notice.
• For more information, questions, or comments regarding this product, please contact us by
any of the following means.
Headquarters: 4F, Kyoto Research Park Building No. 9,
91, Chudoji-Awata-cho, Shimogyo-ku, Kyoto 600-8815, JAPAN
TEL: [phone] FAX: [phone]
OPTEX FA Homepage http://www.optex-fa.com
Ramco Innovations
www.optex-ramco.com
ph 800-280-6933

Screen description: Pattern matching sensor
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
(1)
(6)(2)
(3)
(4) (8)
(7)
{
■ Operation screen
９1
485
(5)
Number Name Explanation
(1) Imaging screen The image taken by the camera is displayed according to "Screen display mode."
(2) Menu Displays the settings and edit menus.
(3) Screen display
mode
Shows the current screen display mode (from THRU / LIVE / COLR / TRNS /
PTRN / COMP).
(4)
Degree of match-
ing bar graph
Shows the degree of matching. The green and orange boundary represents the
threshold.
(5) Bank number Displays the current bank number. (0 to 14)
(6) Auxiliary output
status
● is displayed when the output is ON.
(7) Response time Shows the time between imaging and judgment output (unit: 0.1 ms).
(8)
Degree of match-
ing / Output
status
Displays the degree of matching (0 to 100) and the output status (ON: orange,
OFF: green).
●Screen display mode types and switching between modes
The displayed content changes every time the "View" button is pressed.
VIEWVIEW
VIEW
VIEW VIEW
(1) THRU: Through screen (2) LIVE: Live screen (3) COLR: Color screen
THRU
PARAMETER
TEACH I NG
SYSTEM BANK
0
LIVE
PARAMETER
TEACH I NG
SYSTEM BANK
0
COLR
PARAMETER
TEACH I NG
SYSTEM BANK
0
(4) TRNS: Screen after correction
TRNS
PARAMETER
TEACH I NG
SYSTEM BANK
0
(5) PTRN: Registration screen
PTRN
PARAMETER
TEACH I NG
SYSTEM BANK
0
VIEW
Displays the imaging
screen after color
correction.
Displays the color for positioning,
scaling, and rotation correction.
Other areas are shown in brown.
Displays the imaging
screen as is.
Displays the imaging screen after
positioning, scaling, and rotation
correction.
If corrections are not used, the
image is the same as (1) THRU
(6) COMP: Compare screen
COMP
PARAMETER
TEACH I NG
SYSTEM BANK
0
Displays an image comparing (4)
TRNS and (5) PTRN
■Green: High degree of matching
■ Yellow: Slightly low degree of matching
■Red: Low degree of matching
Displays the registered
image.
The blue portion is the
masking area (excluding
inspection target).
Pattern (shape) registration and matching
●Reference pattern registration: SAVE PATTERN
A pattern (shape) is registered as a reference to be used for pattern matching.
Detection is performed according to the "degree of matching" of the registered reference pattern and
the current image.
EXIT
SET
■ Operation screen ■ Teaching menu
*Long press (3 sec. or more) for thick lines
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
THRU
PARAMETER
TEACH I NG
CH
0
９1
485
[XX]
[XX]
THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
[XX]
[XX]
SET
SET
SAVE PATTERN
If registration is
successful,
"SAVE PATTERN"
is shown in red.
●Position correction, Scaling correction: STD TEACH
Setting the position correction and scaling correction helps with workpiece position shifting.
With the correction function, a color and pattern for correction are registered, and correct the color's
shape and size to become the same as those of the reference pattern.
* Long press (3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area up or down
Color margin adjustment
Darkness correction value adjustment
Shutter time adjustment
Write the results and exit
[ ]
STD TEACH
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
EXIT
■ Remove current registered color
A registered color becomes [XX], and positioning
and scaling correction will be interrupted.
■ Position correction, scaling teaching
UP
DO WN
VIEW
SET EXIT
Parameter adjustment
Switch between
continuous recording
and still image
MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
３
DARK CMP
▲HIGH
▼LOW
１００
SHUTTER
▲BRIGHT
▼DARK
９９９９
２１１７
▲WRITE
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the teaching
menu without saving
the results.
Color detection area
Detects and registers
the brightest and
darkest colors
in the teaching area.
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485 THRU
STD TEACH
ROTATION
SAVE PATTERN
CH 0
９1
485
[ ]
[ ]
XX
ポイント
For a registered color, select a color which is not in the base and always has the same size.
By registering a chromatic color (a color other than white, gray, and black), stable detection is pos-
sible even if the brightness changes.
●Rotation correction: ROTATION
This setting congures the rotation correction for responding to workpiece rotation.
To use rotation correction, it is necessary to have position correction and scaling correction registration
completed beforehand.
Rotation correction can be accessed from "Rotation" in the teaching menu. The menu items and op-
eration details are the same as for positioning and scaling adjustments.
ポイント
If the center position is close to that of a color for positioning and scaling adjustment, signicant er-
rors during rotation correction will occur.
Select a color in a location as distant as possible.
●Mask: MASK EDITOR
Registering areas not used for detection as "Masks" is possible. It's also possible to remove regis-
tered mask areas.
With the initial settings, the area outside the center of the measurement area will be masked. Adjust
this area as necessary.
The registered mask area will be shown as a blue region, as in (5) PTRN screen and (6) COMP
screen.
* Long press
(3 sec. or more)
for thick lines
Moves the mask area up or down
Moves the mask area left or right
Scales the mask area up or down
Scales the mask area up or down
Color margin adjustment
Add/remove selected color area to/from mask
Add/remove area of unselected colors to/from mask
Write the results and exit
MASK EDITOR
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
■ Mask editor
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
３
COLOR
▲WIDE
▼NARROW
▲MASK SELECTED
▼RELEASE
▲MASK UNSELEC
▼RELEASE
Add/remove mask area to/from mask
▲MASK WINDOW
▼RELEASE
Add/remove portions outside mask area to/from mask
▲MASK OUTSIDE
▼RELEASE
▲WRITE DATA
▼CANCEL
EXIT
SET
Save the results
and return to the
teaching menu.
Return to the teaching
menu without saving
the results.
Mask area
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
MASK EDITOR
ROTATION
SAVE PATTERN
CH 0
９1
485
[ ]
XX
●Color detection area editing: COLOR WINDOW
Sets the area for detecting colors with positioning and scaling correction and rotation correction.
* Long press (3 sec. or more)
for thick lines
Moves the color detection area up or down
Moves the color detection area left or right
Scales the color detection area up or down
Scales the color detection area left or right
COLOR WINDOW
SET／EXIT FUNC
MOVE↑↓
WINDOW
▲UP
▼DOWN
EXIT
SET
SET
■ Color detection area editing
UP
DO WN
VIEW
SET EXIT
Parameter adjustment MOVE↑↓
WINDOW
▲UP
▼DOWN
MOVE←→
WINDOW
▲RIGHT
▼LEFT
SIZE↑↓
WINDOW
▲LARGE
▼SMALL
SIZE←→
WINDOW
▲LARGE
▼SMALL
EXIT
SET
Save the results and return
to the teaching menu.
Return to the teaching menu
without saving the results.
■ Operation screen ■ Teaching menu
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485
THRU
MASK EDITOR
COLOR WINDOW
SAVE PATTERN
CH 0
９1
485
Switch between
continuous recording
and still image
Setting items
●●Set items list (Set values for purple set items are maintained for each bank)
Function
name
Screen
display
Setting range
(Initial value)
Function
Fine adjust-
ment of posi-
tion
ADJ POS 0 to 28
(0)
Moves/rotates the captured image and applies the results with the high-
est degree of matching.
0: No ne adjustment
1: Moves ±1 pixel up, down, left, or right
2: Moves ±1 pixel up, down, left, or right, and ±1 pixel up diagonally
3: Moves ±1 pixel up, down, left, or right, and ±1 pixel or ±2 pixels up
diagonally
4 to 9: Rotates at ±1.4° intervals until (set value - 3) × 1.4° is reached
10 to 19: Rotates at ±2.8° intervals until (set value - 3) × 2.8° is reached
20 to 28: Rotates at ±7° intervals until (set value - 3) × 7° is reached
* Use 1 to 3 for determining character correctness.
Matching /
Chip sensi-
tivity
CMP
LACK
0 to 15
(0)
0: Calculates the degree of matching by averaging the degree of match-
ing of the pixels in the entire detection area (unmasked portion).
1 to 15: A higher value corresponds to a higher sensitivity to different col-
ored pixels. Used when inspecting for scratches and chips.
Threshold
CMP LEV-
EL
0 to 100
(70)
Sets the degree of matching to serve as a reference for turning the output
ON/OFF. A higher number requires a higher degree of matching. Because
a negative degree of matching is processed internally, output may not
turn ON even if the threshold is set to "0."
Color sensi-
tivity
CMP
SENSE
0 to 15
(10)
Sets the sensitivity for color differences.
A higher number sets a higher sensitivity for determining subtle color dif-
ferences.
Position cor-
rection color
palette
COLOP
%P
0 to 25
(1)
Sets the detection margin for the teaching color set through position cor-
rection.
Setting a large number will target a wide range of colors for detection.
Rotation
color palette
COLOR%R
0 to 25
(1)
Sets the detection margin for the teaching color set through rotation
correction. Setting a large number will target a wide range of colors for
detection.
Darkness
correction
DARK
CMP
0 to 31
(0)
Corrects the darkness of a color.
0: No correction Suitable for detecting brightness differences between
white, gray, and black.
31: Max. correction Suitable for determining subtle color differences in
darker colors.
Camera gain IMG GAIN 0 to 63
(0)
Sets the sensitivity (gain) of the imaging sensor. Increasing this value will
reduce shutter time but will also increase noise.
Scaling cor-
rection
MAGNIFY%
0 to 127
(0)
0 / No registered position or rotation correction: No scaling correction
1 to 127: Scaling performed up to 128 / (128 ± set value)
Example: 0.76x to 1.45x when set to 40
• Position or rotation correction is not registered: Correction based on dis-
tance of each color
• Only color for position correction registered: Correction based on area of
color for position correction
X position
correction
(Horizontal)
POSIT% X 0 to 208
(104)
0 / No registration of color for correction: No horizontal position correction
1 to 208: Position correction performed for the set number of pixels (hori-
zontal direction)
Y position
correction
(Vertical)
POSIT% Y 0 to 236
(118)
0 / No registration of color for correction: No vertical position correction
1 to 236: Position correction performed for the set number of pixels (verti-
cal direction)
Rotation cor-
rection
ROTATE% 0 to 180
(180)
0 / No registered position or rotation correction: No rotation correction
1 to 180: Rotation corrected up to ± the set value (in degrees)
Shutter time SHUTTER 0 to 261
(100)
Sets the shutter time (unit: 0.1 ms).
*It is not possible to set a shutter time longer than the image transfer time of
the imaging sensor.
Temperature
compensation
level
TEMPCMP 0 to 50
(15)
This is the temperature compensation level for the imaging sensor. Adjust
this value when the taught color shifts when the temperature rises. Correc-
tion will not be performed when set to 0.
Teaching
function en-
abled
TEACHENA
0 to 2
(0)
Sets the permissions for performing teaching, mask editing, uneven brightness
correction, and PC communication.
0: All permitted / 1: Screen registration only permitted
2: All prohibited
Synchronous
input
SYNCHRON
0 to 3
(0)
0: While synchronous input is OFF* 1: When synchronous input goes
from ON to OFF*
2: While synchronous input is ON* 3: When synchronous input goes from
OFF to ON*
4: Always *The purple wire acts as "synchronous input" and the response
time is doubled.
Screen size SCREEN 0 to 3
(0)
Sets the size of the image taken from the imaging sensor.
0: 208×236 1: 160×236 2: 112×236 3: 64×236
*The fewer the pixels means a faster response time, but the imaging
range will be narrow.
Resolution
RESOLUTN
0 to 2
(0)
Sets the pixel neness and the imaging range.
0: High resolution (208×236) 1: High speed (104×236)
2: Narrow eld of view (208×236: 2x zoom)
*Because changing this value will change the brightness/tint, perform teaching again.
Output set-
ting
OUTSIDE 0,1
(1)
0: Output is ON when degree of matching is greater than or equal to the
threshold and OFF when less than the threshold.
1: Output is OFF when degree of matching is greater than or equal to the
threshold and ON when less than the threshold.
One-shot
output
ONESHOT 0,1
(0)
1: After the output turns ON, the output stays ON only as long as the off delay time.
If the off delay time is "0," the output will remain ON until the bank is selected.
ON delay
time
ON DELAY 0 to 5000
(0)
Turns the output ON when the judgment result is ON for a period longer
than the set time (ms).
OFF delay
time
OFFDELAY
0 to 5000
(0)
Turns the output OFF when the judgment result is OFF for a period longer
than the set time (ms).
Illumination
output
LIGHTOUT
0,1
(0)
0: The auxiliary output (red/black wire) is used as the auxiliary output line.
1: The auxiliary output is used as the illumination control output synchro-
nously turned on with imaging.
Built-in light LIGHT ON 0 to 15
(7)
Sets the brightness of the built-in light.
0: 0% and higher, 7: 50% and higher, 15: 100%
Display ori-
entation
LCD VIEW 0,1
(0)
0: Normal LCD display
1: Flip LCD display vertically Used to mount this unit with the top screen
oriented downward.
Initialization INITIALZ 0 to 15
(0)
Setting to 15 and then powering up while pressing "UP" and "DOWN" will
initialize the set values, all data in the mask screen, and uneven bright-
ness correction data.
10: All set values will be locked 11: Lock statuses will be released.
Operation
mode
CVS1 0,1
(1)
0: Operates as a pattern-matching sensor.
1: Operates as a color identication sensor (see reverse).
*After changing settings, the settings will take effect once the power is
turned off and then back on.
Communication
speed
COMMUNIC
0 to 5
(0)
Sets the communication speed. *Data length: 8 bit, parity: none, stop bit: 1 bit
0: Communication is not used (usable with external lights and remote monitors).
1: 4.8 kbps / 2: 9.6 kbps / 3: 19.2 kbps / 4: 38.4 kbps / 5: 57.6 kbps
Bank copy
BANKCOPY
0 to 14
(0)
Click this button to copy the current bank settings to the specied bank.
Bank BANK 0 to 17
(16)
0 to 14: Switches to the specied bank.
15 to 17: Bank selection via external input (see I/O circuit diagram for details).
*When 16 or 17 is set, the input terminal operation is validated when "AUX OUT =
4" is set.
Auxiliary out-
put
AUX OUT 0 to 4
(4)
0: Turns OFF with bank selection input and ON upon the rst judgment after bank selection.
Turns ON upon completion of the rst imaging after the power is turned ON.
1: Output is repeatedly turned ON/OFF for each judgment.
2: Transmits an output signal to external lighting.
3: Turns ON when the tolerances for positioning, scaling, and rotation
correction are all within the setting range.
4: The auxiliary output signal line is used as an input (when the BANK
setting is 16 or 17).
Language
selection
LANGUAGE
0,1
(0)
Selects the language of the menus.
0: English / 1: Japanese (kana)
●How to change set values
EXIT
SET
■ Operation screen ■ Setting menu
BANKCOPY
BANK
AUX OUT
0
16
4
UP
DO WN
VIEW
SET EXIT
1
SET
Parameter adjustment
Save the results and
return to the setting
menu.
Return to the setting
menu without saving
the results.
*Long press (3 sec. or more) for thick lines
THRU
PARAMETER
TEACH I NG
SYSTEM
CH
0
９1
485 THRU CH 0
９1
485
Sample workpiece
• Product specications are subject to change without prior notice.
• For more information, questions, or comments regarding this product, please contact us by
any of the following means.
Headquarters: 4F, Kyoto Research Park Building No. 9,
91, Chudoji-Awata-cho, Shimogyo-ku, Kyoto 600-8815, JAPAN
TEL: [phone] FAX: [phone]
OPTEX FA Homepage http://www.optex-fa.com
Ramco Innovations
www.optex-ramco.com
ph 800-280-6933