Titan Atrato User manual

1 Titan Enterprises Ltd ©2021 Atrato_Instruction_Manual_0322
®

2 Titan Enterprises Ltd ©2021 Atrato_Instruction_Manual_0322
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Table of Contents
1. General.......................................................................................................................... 5
1.1. Models with Display ................................................................................................ 6
2. Installation ..................................................................................................................... 7
3. Electrical ...................................................................................................................... 10
4. Interface Setup............................................................................................................. 12
4.1. Connecting Meter to PC........................................................................................ 12
4.1.1. Connecting Multiple Meters............................................................................ 13
4.1.2. Retrieve Settings from Meter.......................................................................... 14
4.1.3. Test Outputs .................................................................................................. 14
4.1.4. Diagnostic Tools ............................................................................................ 14
4.1.5. Software Information...................................................................................... 15
4.2. Window Tab Descriptions ..................................................................................... 15
4.3. User Settings Tab ................................................................................................. 17
4.3.1. Calibration Settings........................................................................................ 17
4.3.2. Display Appearance....................................................................................... 18
4.3.3. LCD Options .................................................................................................. 18
4.3.4. External Connections:.................................................................................... 19
Pin Assignments:...................................................................................................... 20
Output................................................................................................................... 20
Alarm Logic Table................................................................................................. 24
Input ..................................................................................................................... 25
Relay........................................................................................................................ 27
Analog Outputs......................................................................................................... 28
4.4. Flow Details Tab ................................................................................................... 29
4.5. Advanced Tab....................................................................................................... 32
4.5.1. Interface Management ................................................................................... 32
4.5.2. Median Filter.................................................................................................. 33
4.5.3. Special Options: Limit Gain............................................................................ 34
4.5.4. Speed of Sound Compensation/Signal Strength ............................................ 34
4.6. Data Logging ........................................................................................................ 36
5. Technical Specification ................................................................................................ 38
6. Troubleshooting ........................................................................................................... 40

3 Titan Enterprises Ltd ©2021 Atrato_Instruction_Manual_0322
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Document ID: Atrato_Instruction_Manual_0322
These instructions are intended for use with the Atrato® Ultrasonic Flowmeter installed with
App Version 3.2.39 or higher; and the Interface Software Version 4.1.0 or higher.
This Version contains improved operation and configuration of the Atrato Meters including:
1. Lower CPU usage for multiple meter operation
2. Simple Local and Remote-Control Batching operation using inbuilt Relay
3. Auto Ranging LCD Display
4. Remote Restart Capability
5. USB Power Adapter operation
6. Additional Advanced Features
To view the version number, click the button
Intended use:
•
The Atrato®Ultrasonic flowmeter is intended for use with filtered, homogenous liquids
•
It is not recommended for highly pulsating flow systems
•
It is not recommended for systems with entrained gas
•
The flow tube should be kept full of liquid when powered
•
Ultrasonic flowmeters Must be installed with positive back pressure to function
correctly
Disclaimer:
This information has been reviewed and believed to be correct at the time of publication. Titan
Enterprises holds no responsibility for any inaccuracies. The material in this document is for
information purposes only.
Storage:
The equipment should be stored in its original packaging in a non-hazardous area. Care must
be taken to ensure it is not subjected to extremes of temperature or humidity. Store away from
solvents.
General Safety:
Installation should be done by competent personnel who understand the electrical and
mechanical requirements of electronic flow metering devices.
Opening of the equipment will void any calibration and warranty.
Equipment must be protected from electric shock, fire and solvents.

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ATTENTION:
Please read this instruction manual carefully before installation and operation of this device by
competent personnel.
Failure to follow these guidelines may result in damage to the equipment or personal injury.
Manufacture Information:
The Pulsite Link pulse convertor is designed and manufactured by:
Titan Enterprises Ltd, Unit 2, 5A Coldharbour Business Park, Sherborne, Dorset,
United Kingdom. DT9 4JW.
And conforms to:
•
CE
o
EMC Directives (2004/108/EC) EU Directive (2014/30/EU)
o
Pressure Equipment Directive (2014/68/EU) PED
•
UKCA
o
The Pressure Equipment (Safety) Regulations 2016
o
Electromagnetic Compatibility Regulations 2016

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1. General
The Atrato range represents a new generation of through bore,time of flight ultrasonic
flowmeters that uses breakthrough technology to offer a wide ranging yet accurate meter. It is
ideal for many process control, instrumentation and laboratory applications. The user must
make sure that the flowmeter selected is suitable for the application and that the chemical
compatibility, temperature and pressure requirements are within the Atrato’s operating range.
Please check the model number before proceeding.
All meters can be programmed and monitored via the USB connection.
ORDERING CODE
First Three Digits = Flow Range
710 - = 2-500 ml/min
720 - = 0.01-1.7 l/min
740 - = 0.02-5 l/min
760 - = 0.1-20 l/min
Fourth Digit = Seal Material
V = Viton®
N = Nitrile
E = EPDM
S = Silicone
K = Kalrez®
Fifth Digit = End Fittings
0 = 3/8” John Guest (10bar)
1 = 1/2" BSP PEEK (10bar)
2 = 1/2" NPT 316 Stainless Steel (30bar)
3 = 1/2" BSP 316 Stainless Steel (30bar)
Sixth Digit = Wetted Material
0 = PEEK / 316 Stainless Steel
1 = PEEK / Borosilicate Glass
Seventh/Eight Digit = Electronic Package
A= Analog Output
D= Display and Analog Output
RA = 110oC Sensor Remote Electronics Analog Output
RD = 110oC Sensor Remote Electronics Display and Analog Output

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Example:
760 - V10 –D
This is a 20 L/Min flowmeter with Viton seals, half inch BSP PEEK fittings and a 316 stainless
steel flow tube with PEEK Mounts; fitted with a local digital display and an analog output.
1.1. Models with Display
All models with display have a left and right hand button with local functionality
Display Mode
Left Hand Button
Right Hand Button
TOTAL Mode
-
RESET TOTAL
Press and Hold for 5 Seconds
RATE Mode
-
-
BOTH Mode
Switches Between RATE and
TOTAL on Display
RESETS TOTAL when on TOTAL display:
Press and Hold for 5 Seconds
BATCH Mode
START / PAUSE Batch
RESET BATCH TOTAL
(at end of batch)
NOTE: Batch mode can be reset to Ready
Mode by Pressing and Holding for 5
Seconds after start /pause has been
operated
LATCH ALARM
OUTPUT
RESET LATCHED ALARM
Press and Hold for 5 Seconds
-

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2. Installation
•The Atrato must be installed in a positive pressure system. Ensure that
there is sufficient back pressure on the flowmeter to keep any gas in
solution.
Back Pressure >500mbar plus two times the liquid vapour pressure
backpressure
•Locate the flowmeter in a sheltered position away from falling water.
•Care must be taken to ensure that the end fittings on the meter are not
stressed during use. Ideally, flexible tubes should be used.
•Ideally the meter should be installed with straight lengths of tube either
side for a distance of 10 pipe diameters upstream and 5 downstream.
•Install the device well away from valves, regulators, bends and other
components that could cause excessive turbulence on the fluid
entering or leaving the meter.
•If necessary, use spacer blocks and mounting clips to raise the pipe
work centre line 58mm above the surface.
•It is good practice to use upstream and downstream isolating full bore
ball valves to facilitate easy meter installation or removal.
•If push-in 3/8” John Guest fittings are used, clip the pipes to the
mounting surface 300mm upstream and 150 downstream.
•If there is any chance of air passing through the system, mount the
Atrato in a vertical pipe with the flow in an upward direction. Otherwise,
air can remain trapped in the meter and affect its performance.
•The Atrato is not recommended for pulsating flow. Any pulsations must
be damped to less than 10Hz to prevent aliasing of measurement.

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Using suitable fixings, mount the connection box onto a rigid surface with the cable entry
preferably at the bottom.

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The flowmeter should be clipped into place with the terminal screws positioned at the lower
edge. Note that the rubber strip covering the terminals on the meter will not seal if water is
persistently present in this area. Ensure the meter is not pressure washed. The Atrato can
easily be dismounted by inserting a screwdriver under the mounting clip and gently unclipping
it to release the main body. The PG9 thread can be either connected to suitable flexible conduit
or may be fitted with the supplied cable gland.
Position flow meter to prevent gas lock in measurement tube

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3. Electrical
WARNING:
The Atrato is designed to be powered from either USB or external DC power.
When connected to both supplies, there is potential for damage to the flow meter
from ground loops or direct shorting of any non-isolated power supplies. The user
must ensure the 0V from the USB and the negative terminal of the DC supply are not
at different voltages, by correct earthing or isolation.
The Atrato can be programmed using the USB connection via a computer.
The Atrato can operate solely on USB power via the computer or a high quality USB2 power
supply (e.g. RS 9076255 5V 5W supply), the meter display will function, as will the relay and
pulse outputs (require target power).
For full functionality, including the analog outputs, 15-24VDC external power is required.
The unit will work with systems from Windows XP onwards.
The maximum connector cable size is 2.5mm (22-14AWG); for ease of assembly we
recommend 1mm maximum. Care should be taken when terminating the wires as the
conductors should be stripped to 4 to 5mm maximum and the wire ends must be pushed fully
into the connector before tightening. These cables pass through a slot cut in the aluminium
housing. Please ensure that no bare conductors are in contact with the surface of the
connector strip prior to closing the housing.
NOTE: The Titan Interface Software allows the user to test the outputs from the flow meter.
See Page 14, Test Outputs

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Atrato Connector Assignments
PIN
Label
Function
1
Relay NO
Isolated relay contact; normally open contact 24V 100mA
2
Relay
Common
Isolated relay contact; change over contact 24V 100mA
3
Relay NC
Isolated relay contact; normally closed contact 24V 100mA
4
4-20mA
Analog current (4-20mA) output (reference to 0V)
5
0-5/10V
Analog voltage (0-5/10V) output (reference to 0V)
6
PNP
Output 1 open collector PNP OR Input 1 (5-24V dc) e.g. switch
to pin 9
7
NPN
Output 2 open collector NPN OR Input 2 (5-24V dc) e.g. switch
to pin 8
8
0V
External ground, common for PNP, NPN and Analog outputs
9
+9 -24V DC
External power VDC; +9V –24V (15V –24V for Analog output)
= Operates on External Power or USB
= Operates on External Power only

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4. Interface Setup
4.1. Connecting Meter to PC
Before use, download and install the Titan Interface Software from memory stick or the Atrato
website: Atrato Technical / Atrato Downloads
www.atratoflowmeters.com
The Atrato low-flow ultrasonic flowmeter should be set up using the USB interface and a
suitable windows-based computer.
Below is a screen shot of the opening Software screen:
NOTE: When correctly connected the bars will rotate in the bottom left had corner and you should see
“All Controls enabled” along with the Meter Serial Number displayed
On connecting an Atrato Flowmeter the Software will normally automatically load the
settings currently saved in the memory of the connected meter. The user can use
the spy glass icon to automatically pull the meter saved settings at any time.
From this software the user is able to configure all options of the meter. Detailed descriptions
follow, but it the user hovers the mouse over a menu item, a brief description will be displayed
to help.

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4.1.1. Connecting Multiple Meters
If more than one meter is connected to the same PC, when starting, the Interface Software will
open the window to choose which you wish to connect:
By opening another copy of the Titan Interface Software you can connect and modify multiple
meters from the same computer.

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The panel below shows the main menu function icons of the Interface as seen on the top left-
hand bar of the screen.
4.1.2. Retrieve Settings from Meter
When connected the settings will normally be automatically retrieved from the meter. If this is
not the case, or the user wishes to check the meter saved settings against those shown in the
software, they can be retrieved from the nonvolatile memory of the flow meter by pressing the
looking glass icon.
4.1.3. Test Outputs
This tab enables the user to manually set
outputs on the Pins for testing to the
target device.
Once the required output is selected click
the “Start Test” button and all pins will
give the selected output rate for 23
seconds.
4.1.4. Diagnostic Tools
This section can be used with Titan Enterprises assistance for updating software and settings
as well as creating diagnostic log files of the ultrasonic meter’s performance.
Save settings to meter’s non-volatile memory
Test outputs
Load settings from a file on the computer
Diagnostic tools
Save settings to a file on the computer
Software Information
Retrieve settings from meter

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4.1.5. Software Information
This displays the current software version
of the Interface software and the flow meter
connected.
4.2. Window Tab Descriptions
On connection with the Titan Interface Software a window will open with four tabs of settings:
User Settings: Here you can
configure how you wish the meter to
present the flow and outputs.
Flow Details: Shows the user real
time data from the meter including
flow and outputs.
Advanced: For advanced user
features including signal position
and Median filter.

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Datalogging: Enables the user to log
the meters output data on the
connected computer.
Multiple Window Display
To aid set up whilst operating the meter it is possible to detach the Flow Details and
Advanced windows by dragging and dropping the bottom tabs away from the main window.
This allows the user to view those tabs whilst adjusting the User Settings. The Flow Details
window may be further reduced or expanded using the minimise and maximise icons
respectively in the top right hand of the window.
To return all windows to docked Mode use the View drop down menu, Restore Defaults

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4.3. User Settings Tab
4.3.1. Calibration Settings
Units: A drop down menu offers the choice of - Litres, ml,
gms, kg, US gallon, Imperial gallon or Custom units i.e.
blank.
Note that the Custom Units setting will be equivalent to Litres
if no modifications are made to scale factor.
Rate (units per): This is the time base for the flow rate and
has the option of Second, Minute or Hour.
Scale Factor Adjustment: This allows the user to adjust or
tune the calibration flow value if required.
Density: The flowmeter is fundamentally a volumetric device,
but a density figure can be entered here if one of the mass
units is selected. Caution must be used however, as there is
no temperature/density correction.
Cut Off: Flow values below this level will be set to zero.

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4.3.2. Display Appearance
Decrease Total for -ve flow: The meter will not register
negative flow on its outputs unless this box is checked.
For reverse flow the rate will show a “-”sign before the rate
and the total will be reduced accordingly.
One of the transistor outputs (PNP or NPN on Pin 6 or 7)
are configurable to give a logic level when reverse flow is
detected.
Once selected, the totaliser will adjust with the negative flow
and the NPN and PNP outputs will give a pulse output in
proportion to reverse flow seen.
The analog pins will give an output if scaled appropriately.
4.3.3. LCD Options
Display Mode: Allows user to select from:
•
Rate
–The display will show flow rate only.
•
Total
–The display will show total flow only.
•
Both
–The display can be cycled from rate to total
using the Left-Hand button on the Atrato or the left
button in the “Flow Details” window.
The Total can be Reset at any time on the display
model by pressing the Right-Hand Button when the
Total is being displayed. Alternatively, a remote
input can be used if either pin 6 or pin 7 has been
utilised.
•
Batch
–By choosing batch mode the Relay can be
switched and utilized (via external equipment) to
control flow to deliver a fixed-sized ‘batch’ of fluid.
In batch mode the Left-Hand button is used to Start
or pause the batch, and the Right-Hand button is
used to Reset or ‘prime’ the system for the next
batch after the current batch has been delivered.
For more detail see Relay section.

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Rate DP Position: Use the drop-down menu to choose the
default decimal point position.
Total DP Position: Use the drop-down menu to choose the
default decimal point position.
If the decimal point is set too low and the display value
exceeds the setting capacity the display will auto-range.
Viewing Filter: This prevents the display, flow switches and
analog outputs from jittering with irregularities in the flow by
averaging the results over a short amount of time. The
increments are arbitrary with the degree of damping
approximately doubling with each level. At level 5 the
display may take up to a minute to accurately reflect any
changes in the flow.
NOTE: This filter affects the Flow LCD display and the
analog outputs only.
Flow Switch alarms operate using the Filtered Flow
It has no effect on the NPN and PNP outputs which report
the unfiltered flow reading.
4.3.4. External Connections:

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Pin Assignments:
The options for each PIN are: Not Used Input or Output
Each of the PIN Assignments can be configured as
either an input or an output function.
The operation to modify PIN 6 and PIN 7 is identical
within the software, with the exception of the type of
transistor pulse output:
•PIN 6 is PNP, whilst PIN 7 is a NPN type.
The options for each PIN, are:
Not Used Input or Output
NOTE: These instructions are the same for PIN 6 and PIN 7 with the exception of the transistor
wiring and operation.
For example: For PIN 7 (NPN) the idle state is switch ‘open’ which will be a high Volt output if
there is a pull-up in the circuit. PIN 6 (PNP) would be the opposite, at zero Volt.
Output
If Output is selected the output options are:
•Pulse
•Single/ Dual flow alarm
•Reverse Flow
Pulse:
Enter the number of pulses per unit volume
required. This figure can be adjusted to suit the
application and the flow range required from the
meter.
The maximum output frequency is 1000 Hz so care
must be taken to ensure that this pulse rate is not
exceeded.
Example Wiring for NPN and PNP pulse outputs:
NOTE: Best practice is to place Pull Resistor up near target device
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