Titan LP4 User manual

Operator’s Manual
Torque Wrenches
LP series
WARNING
To reduce risk of injury, everyone using, installing, repairing, maintaining,
changing accessories on, or working near this tool must read and
understand these instructions, as well as separately provided safety
instructions part number 6159921190, before performing any such task.
6159921220 REV02 - 04/2016

Figure 2 - Hydraulic Connections on Tool
Figure 3 - Hydraulic Connections on Pump
Figure 4 - Cylinder and Link
Assembly Step 1
Figure 5 - Cylinder and Link
Assembly Step 2 Figure 6 - Cylinder and Link
Assembly Step 3
A : Advance
R : Return
Hose coupling
port A : Advance
Hose coupling
port B : Return
Link
Cylinder
Reaction pawl
spring

Figure 7 - Tighten
Figure 8 - Loosen
Figure 11 - Manual Pressure Control Valve,
Clockwise to Increase Pressure, Counter-
clockwise to Decrease Pressure
Figure 12 - Remote control (Electric Pump)
Reaction Area
Reaction Area
ON
OFF

Figure 14 - LP Tool Start Position

Figure 15 - LP Tool at End of Stroke
Figure 16 - LP Tool During Return Stroke

in mm in mm in mm in mm mm in mm in mm in mm in
2LP03-XXX 3/4 - 1.1/8 19 - 29 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,03 26,16
2LP04-XXX 1.3/16 - 1.1/4 30 - 32 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,102 27,99
2LP05-XXX 1.5/16 - 1.7/16 33 - 37 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,21 30,73
2LP06-XXX 1.1/2 - 1.5/8 38 - 41 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,318 33,48
2LP07-XXX 1.11/16 - 1.13/16 43 - 46 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,426 36,22
2LP08-XXX 1.7/8 - 2 47 - 51 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,535 38,99
2LP09-XXX 2.1/16 - 2.3/16 52 - 56 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,643 41,73
2LP10-XXX 2.1/4 - 2.3/8 57 - 60 7 177,8 8,9 226,06 3,86 98,17 3,45 87,63 1,25 31,75 1,25 31,75 1,751 44,78
4LP02-XXX 7/8 - 1.1/16 27 - 30 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,202 30,53
4LP02-XXX 1.1/4 32 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,312 33,33
4LP03-XXX 1.5/16 - 1.7/16 33 - 37 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,312 33,33
4LP04-XXX 1.1/2 - 1.5/8 38 - 41 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,418 36,02
4LP05-XXX 1.11/16 - 1.13/16 43 - 46 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,526 38,76
4LP06-XXX 1.7/8 - 2 47 - 51 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,635 41,53
4LP07-XXX 2.1/16 - 2.3/16 52 - 56 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,743 44,27
4LP08-XXX 2.1/4 - 2.3/8 57 - 60 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 1,851 47,02
4LP09-XXX 2.7/16 - 2.9/16 62 - 65 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 2,049 52,05
4LP10-XXX 2.5/8 - 2.3/4 67 - 70 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 2,158 54,81
4LP11-XXX 2.13/16 - 2.15/16 70 - 75 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 2,275 57,79
4LP12-XXX 3 - 3.1/8 76 - 79 8,41 213,69 10,7 271,78 4,77 121,29 3,78 96,14 1,62 41,28 1,75 44,45 2,392 60,76
8LP03-XXX 1.1/4 - 2 32 - 51 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 1,725 43,82
8LP04-XXX 2.1/16 - 2.3/16 52 - 56 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 1,833 46,56
8LP05-XXX 2.1/4 - 2.3/8 57 - 60 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 1,941 49,3
8LP06-XXX 2.7/16 - 2.9/16 62 - 65 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,049 52,05
8LP07-XXX 2.5/8 - 2.3/4 67 - 70 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,158 54,81
8LP08-XXX 2.13/16 - 2.15/16 71 - 75 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,275 57,79
8LP09-XXX 3 - 3.1/8 76 - 79 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,392 60,76
8LP10-XXX 3.3/16 - 3.3/8 80 - 86 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,519 63,98
8LP11-XXX 3.7/16 - 3.1/2 87 - 89 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,627 66,73
8LP12-XXX 3.9/16 - 3.3/4 90 - 95 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,735 69,47
8LP13-XXX 3.13/16 - 3.7/8 97 - 98 11,31 287,32 14,27 362,59 6,16 156,67 6,05 153,67 2,1 53,34 2,1 53,34 2,843 72,21
16LP02-XXX 1.7/8 - 2.3/4 47 - 70 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 2,478 62,94
16LP05-XXX 2.13/16 - 3.1/4 71 - 83 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 2,775 70,49
16LP06-XXX 3.5/16 - 3.1/2 84 - 89 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 2,889 73,38
16LP07-XXX 3.9/16 - 3.3/4 90 - 95 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 3,003 76,28
16LP08-XXX 3.3/4 - 3.7/8 98 - 98 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 3,163 80,34
16LP09-XXX 3.15/16 - 4.1/8
100 -
103 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 3,277 83,24
16LP10-XXX 4.3/16 - 4.1/4 106 -
108 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 3,391 86,13
16LP11-XXX 4.5/16 - 4.5/8
110 -
117 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 3,505 89,03
16LP12-XXX
4.5/8 - 5
117 -
127 14 355,6 17,95 455,93 7,25 184,15 8,5 215,9 2,35 56,69 2,45 62,23 3,632 92,25
32LP04-XXX 2.3/16 - 4.5/8 56 - 117 16 406,6 19,25 488,95 10,5 266,7 10,9 276,86 2,55 64,77 2,8 71,12 3,69 93,73
32LP07-XXX 4.11/16 - 5.1/8
119 -
130 16 406,6 19,25 488,95 10,5 266,7 10,9 276,86 2,55 64,77 2,8 71,12 4,021 102,13
32LP10-XXX 5.3/16 - 5.3/4
132 -
146 16 406,6 19,25 488,95 10,5 266,7 10,9 276,86 2,55 64,77 2,8 71,12 4,566 115,98
32LP12-XXX 6 - 6.1/2
152 -
165 16 406,6 19,25 488,95 10,5 266,7 10,9 276,86 2,55 64,77 2,8 71,12 5,06 128,52
W1 - Tool
Width at Link
W2 - Width at
Cylinder R - Nose Radius
L1 - Maximum
Reaction Reach
L2 - Overall
Length
H1 - Center of
Bolt to Top of
Tool
H2 - Back End
Height
LP32
Nut Size Range
Cylinder
LP2
LP4
LP8
LP16
Link ref,
XXX = Hex,
size

Model
Hex
Dimension Torque min Torque max
Weight Sound pressure*
LpA
Sound power*
LwA
Cylinder Link
1 2 3 4 5
[in.]
[mm] [Nm]
[Ft.lb] [Nm] [Ft.lb] [kg] [lb] [kg] [lb] [dB(A)] [dB(A)]
LP-2 
19 - 60 363
268 2476
1826
1.56
3.45
1 - 1.58
2.2 - 3.5 82 93
LP-4 
25 -80 683
504 4680
3451
2.62
5.8
2.38 - 3.4
5.25 - 7.5 82 93
LP-8 1 13/16
- 4 ½
46 - 115 1458
1075 9362
6905
4.62
10.2
5.16 - 6.39
11.4 - 14.1 82 93
LP-16  11/16
60 -120 3200
2360 19970
14729
7.01
15.5
8.91 - 12.5
19.7 - 27.6 82 93
LP-32 
98 -155 7119
5250 43060
31760
8.14
18
14.5 - 44.9
32 - 99 82 93
L2
W2
W1
R1
L1
H1 H2
*uncertainty 3 dBA re. EN ISO 15744

1. TECHNICAL DATA
Model
Hex
Dimension Torque max Torque min
Weight Sound pressure
LpA
Soundpower
LwA
Cylinder Link
1 2 3 4 6
[inch]
[mm]
[Nm]
[Ft.lb]
[Nm]
[Ft.lb]
[kg]
[lb] [dB(A)] [dB(A)]
LpA Sound pressure dB(A), KpA = KWA = 3 dB Uncertainty. EN ISO 15744
Declaration of noise and vibration statement
Guaranteed sound power level Lw according to EN ISO 3744 in accordance with directive 2000/14/EC. Sound pressure level Lp according to EN ISO 11201, EN
500-4:2011.These declared values were obtained by laboratory type testing in accordance with the stated directive or standards and are suitable for comparison
with the declared values of other machines tested in accordance with the same directive or standards. These declared values are not suitable for use in risk
assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are
unique and depend upon the way the user works, in what material the machine is used, as well as upon the exposure time and the physical condition of the user,
and the condition of the machine. We, Chicago Pneumatic Tool Company LLC, cannot be held liable for the consequences of using the declared values, instead
󰘱
2. MACHINE TYPE(S)
• This product is designed for installing and removing threaded fasteners. For use only with Titan hydraulic power packs.
• No other use permitted. For professional use only.
• Use with Titan hoses and accessories.
3. GENERAL INFORMATION
Inspection
• Prior to use, inspect tool for any damage caused in the shipping process, if there is damage, contact your Titan sales representative immediately.
• All Titan Products are supplied assembled and ready for immediate use. The use of Titan Power Pack is strongly recommended to provide the proper flow,
speed and accuracy of your hydraulic tools.
• The accuracy of your new Titan Hydraulic Torque Tools is ±3%. Titan Hydraulic tools may be calibrated by Titan or by any calibration facility that can be traced
to the National Institute of Standards and Technology (N.I.S.T).
Hydraulics, Connections, and Safety Precautions
• All Titan Hydraulic Torque Tools operate at 700 bar (10 000psi).
• Make sure all hoses are rated for 700 bar (10 000 psi)
• Before connecting or disconnecting hydraulic hoses release any pressure by turning the pump off and double checking that the pressure gauge reads Zero
(0). When connecting hose to the pump or tool, check fitting for cleanliness and ensure the fitting is engaged fully and hand tight.
WARNING:
• Always ensure both hoses are securely connected.
• Do not attempt to force the tting using a wrench or any other means!
Electric Power Requirements and Safety Precautions
• Check the specification plate located on the pump for proper power requirements. Operating the pump with the wrong power source will cause motor failure. If
you are unsure of the power requirements in your facility, seek a qualified electrician for guidance.
WARNING:
• Do not remove the grounding prong from the electrical plug.
• Electrical motors should not be used in volatile situations. Do not use an electrical pump in explosive atmospheres or in the presence of conduc-
tive liquids. In these situations a Titan Air Pump should be used.
Air Connections
• Please consult your compressor manufacturer’s air flow rating prior to using and pressurizing your pump.
• 
• A filter lubricator regulator unit (FLR) should be used. An FLR will regulate flow and pressure as well as lubricate and remove water from compressed air to
keep the air motor in your pump running properly.
FLR Unit - Connections
• Consult your compressor manufacturer’s air flow rating prior to using and pressurizing your pump.
• 
regulate flow and pressure as well as lubricate water from compressed air to keep the air motor in your pump running properly.
4. TOOL OPERATION
Connecting the System
• All hydraulic connections are rated for 700 Bar (10 000 psi). Connect the couplers on the hose, tool, and pump as shown in Figure 2.
• Make sure male couplers are connected to female couplers and are fully engaged and hand tight.
Warning:
• Tightening ttings with a tool may cause permanent thread damage and will lead to failure of the tting.
• ALWAYS CONNECT BOTH HOSES!!!!
• Failure to connect the retract tting may result in tool failure, serious injury, or death.
• To avoid tool malfunction do not reverse the connector on either the pump or the tool.
Assembling Cylinder and Link
1. Align Cylinder and Link as shown in Figure 4.
󰘱
󰘱
EN English (English) LP series
HYDRAULIC WRENCH

Drive Direction

Reaction
• 
• Ensure this area is abutted to a strong stationary object during operation.
• DO NOT ATTEMPT TO REACT ON AN AREA OTHER THAN INDICATED IN FIGURE 8.
• THIS CAN CAUSE SERIOUS INJURY OR DEATH TO THE OPERATOR AND DAMAGE TO THE TOOL OR APPLICATION.
• CONTACT TITAN IF A CUSTOM REACTION PAD OR EXTENDED ARM IS REQUIRED.
Determining the Pump Pressure

the pump pressure settings for your torque requirements.
• Refer to the torque requirements of the plant or equipment manufacturer before beginning the job.
• 1. Locate the torque chart for your tool serial number and find the closest torque to your requirements.
Adjusting the Pump Pressure
To set the pressure on your Titan Pump follow this procedure:
• Make these adjustments BEFORE putting torque wrench on nut or bolt head.
A) See torque wrench chart to have the amount of pressure required to produce desired torque.
B) Press and hold the white button to advance the piston.
C) While holding the button, slowly turn the pressure valve (clockwise) to increase pressure on the gauge.
D) Stop when the required pressure appears on the gauge and release the button.
E) Repeat A to see the pressure on the gauge.
F) If the pressure on the gauge is not correct, repeat step B to D
• Once the desired pressure has been reached tighten the lock nut on the pressure control valve.
• You can put the tool on the nut and run the pump.
Setup to Tighten Fasteners
1. Once you have set your target pressure, cycle the tool several times without load to ensure the system is operating properly and any air is out of the lines.
󰘰
󰘱
NEVER HOLD THE TOOL DURING OPERATION
4. Be sure all body parts are out of harm’s way.
5. Make sure all hoses and electric cords are clear of obstructions and the tool.

Operation
1. Depress the white button on the remote control. The tool will spin slightly about the ratchet until the link contacts the reaction point.

the piston is at the end of the stroke and pressure will increase rapidly.
Note: The reading of the preset pressure after the piston is extended DOES NOT indicate the set torque is applied to the bolt. This only indicates that the piston is fully extended
and cannot turn the socket further.



5. To verify the set torque is reached, release the advance button and allow the piston to retract. Depress the advance button again, if the tool stalls and the pump
pressure increases to the set pressure, the desired torque has been reached.
Note: Occasionally the tool will lock on the application and become difficult to remove. This usually happens when applying torque to long fasteners. To release the tool from the
fastener:
1. Depress the advance button on the control pendant.
2. Flip reaction pawl lever toward reaction arm and hold in position.
Note: If the reaction lever does not move, increasing the pump pressure slightly may help.
3. Release the advance button and allow the piston to retract. The tool should be free and it can be removed from the application
Removing Fasteners
To remove fasteners, follow these steps:

2. Set the pump to pressure to 700 Bar (10 000 psi).
3. Place the reaction portion of the link against a strong, immovable surface.
4. Press and hold the advance button. The ratchet should begin to turn.
5. Cycle the tool until the fastener can be removed by hand.
More torque is required to remove a fastener than to tighten it. If the tool was near maximum capacity during fastening, a larger tool may be required to remove the fastener.
5. TOOL CARE AND MAINTENANCE
1. Clean all dirt and grit from the link

2. Inspect the ratchet, link, and housing for cracks and other signs of wear. If one is present, discontinue use and contact Titan for a replacement part.
3. Store tool in a clean, dry area.
• Following these simple procedures can extend the service life of your tool.
• 
cycle. Your work may require a different calibration cycle, check with your manager for this cycle.
• Periodically clean and lubricate internal parts in the tool with Dow Corning GN Metal paste.
Hydraulic Connections
1. Unplug the power cord and open all hydraulic controls to ensure that the tool is not pressurized. Make sure the gauge reads 0 (zero) to assure pressure has been
released.
󰘰
3. Screw the coupler to the nipple and tighten by hand.
Bleeding Air from the System
Air may accumulate in the hydraulic system if the reservoir oil level is too low. This causes the wrench to respond in an unstable or slow manner. To remove air from
system:


2. Run the pump for at least 5 minutes through several cycles.
Operating the Pump
Read : Electric Hydraulic pump / Pneumatic Hydraulic Pumps - Operator's manual
Pump Preventative Maintenance
Read : Electric Hydraulic pump / Pneumatic Hydraulic Pumps - Operator's manual
6. TROUBLE SHOOTING GUIDE
Problem Probable Cause Solution
Tool will not advance Coupling not secure Secure coupling
Damaged coupling Replace coupling
Tool will not retract See above See above
Tool cannot be removed Reaction pawl is engaged See Section 'Operation'
Piston did not retract Check couplings as described above
Tool will not build pressure Gauge is not secured Secure couplings on gauge
Tool leaks oil Damaged seal(s) in tool Replace seal(s)
Ratchet returns on retract stroke Missing or broken reaction pawl and/or reaction
pawl spring Replace reaction pawl and/or reaction pawl spring
Tool will not cycle Loose or defective coupling Secure coupling
Cycling tool too quickly See Section 'Operation'
No pressure reading on gauge Defective Gauge Replace gauge
Loose coupling Secure coupling
Pump will not build pressure Inadequate power supply Use proper power source according to motor specication plate.
Pump starved for air Use minimum 1” diameter air hose attached to 100 psi/50cfm
air source
Defective gauge Replace
Dirty oil Clean reservoir and replace oil
Clogged oil lter Replace lter
Clogged FLR Clean or replace FLR
Air pump sluggish Pump starved for ai Use minimum 1” diameter air hose attached to 100 psi/50cfm
air source
Dirt in air motor Flush motor with solvent, clean, dry and lubricate
Air motor frozen FLR is missing or broken Replace FLR
Obstruction in Air valve Inspect and clean
Remote control hoses installed incorrectly Install hoses correctly
Defective remote control hoses Replace
Defective buttons Replace
Tool pops off nut Improper reaction See Section 'Set up to tighten fateners'
7. EC DECLARATION OF INCORPORATION
We : Chicago Pneumatic Tool Company LLC, 1800 Overview drive , Rock Hill, SC 29730 USA
Machine type(s): HYDRAULIC WRENCH
Declare that the product(s): LP2, LP4, LP8, LP16, LP32.
Serial Number: 000001 - 999999
Origin of the product : USA
is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating : to “Machinery“ Machinery Directive 2006/42/
EC
applicable harmonised standard(s) : ISO 4413-2010, ISO 12100-2010, EN 809-2010.
Name and position of issuer : Pascal Roussy (R&D Manager)
: Saint-Herblain, 15/04/2016
󰘰
Copyright 2016, Chicago Pneumatic Tool Company LLC
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part
numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.
Original Instructions