Titan Elite E20 User manual

TITAN
OWNERS MANUAL
FOR PROFESSIONAL
USE
ONLY
313-247 REV 12191
DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL
Elite
Pump Only- 761-502
Complete - 761-500
220V Pump Only 761- 238
220 V Complete 761 -240
This manual contains important warnings and instructions,
please read and retain for reference.
Never operate this unit unless it is properly grounded.

Elite
Table of Contents--------------
Accessories ........... : ...... 2
General Repairs/Service. . . . . . . . 3
Maintenance/Service Record. . . . . 4
Warnings .................... 5
Aviso
(En Espanol) ............. 6
Attention (En Francaise) ......... 7
Notice:
Fire or Explosion
Hazards .................. 8 & 9
Start-up
Procedure. . . . . . . . . . .. 10
Cleaning Procedure ............ 11
Flushing Specifications .... ~ .... 12
Application Techniques ...... 12 & 13
Airless Tip Selection ........... 14
Trouble Shooting ............ 14 & 15
Spray Pattern
Airless Gun
Airless Pump
LIQUID SHIELD
Cleans and protects spray systems
against rust, corrosion and
premature wear.
Case of 12 (1 quart bottles) 700-888
1 quart 700-889
PISTON
SEAL LUBRICANT
Specially formulated to prevent
materials from adhering to the
piston rod, which becomes abrasive
to the upper seals. Piston Lube will
break down any material that may
accumulate
in the wet cup and keep
it from drying.
8 oz individual
1qt individual
8 oz, case of 12
1 qt, case of 12
700-925
700-926
700-911
700-912
Parts Drawings &
Repair Information ••.••• 16 • 25
Frame ..................... 16
Replacement Labels ......... 16
Unitec Motor .............. 18 & 19
Armature .................. 18
Motor Housing .............. 19
Gears Box ............... 20 & 21
Gear Aepair Service ......... 21
On/Off Switch .............. 21
Power Cord Replacement .... 21
· Wiring Diagram. . . . . . . . . . . . .20
Motor Starter . . . . . . ... . . . . 21
Filter Block .............. 22 & 23
Pressure Switch . . . . . . . . . . . 23
Pressure Relief Prime Valve. . 23
Gun Filter ................. 23
Fluid Section . . . .. . . ... . . 24 & 25
Seat Service & Repair ....... 25
Pump Sect. Repair/Packings ... 25
Job History Recording form ... 26
Specifications .............. 27
Warranty .................. 27
Accessories
2
AIRLESS HOSE
I.D. x Length
1/4" X 50'
3/8" X 50'
3/16" X 3'
3/16" X 9'
3/16" X 15'
Product
No
316-505
690-375-50
550-220 .
550-222
550-221
HIGH PRESSURE
SWIVELS
Pressure Rated at 5000 psi
Gun-to-Hose
1/4" NPS (F) x 1/4" NPS
(M) 500-428
Hose-to-Hose
1/4" NPS (M) x 1/4" NPS
(M) 500-424
FIITINGS
1/4" x 1/4" Hose Coupling 490-012
1/4" x 3/8" Hose Coupling 490-016
3/8" x 3/8" Hose COupling 490-014
T-Fittings 490-036
4 gun Manifold 500-056
Tip Filter Retainer 520-046
1/4" Mx1/4"F Swivel Union 490-005
1/4" Mx3/8"F Swivel Union 490-032
Retaining Nut Adapter 490-007
High Pressure Fl. Gauge 730-235
)
~-------_/

(J
(~
\,)
Elite E20
Pump Only- 761-502 220 V Pump Only- 761-238
Compl~te - 761-500 220 V Complete - 761-240
Hose
Rack
Pressure
Adjustment
Knob
Electrical
Box-~~~
Paint Filter-----'
By-Pass v~•·~,D----
Figure1
General Repair & Serivce Notes:
WARNING: Before proceeding, followthe Pressure
Relief Procedure outlined on Page 3. Additionally,
follow all other warnings to reduce the risk of
an
injection injury, injuryfrom moving parts orelectric
shock. Always unplug the sprayer before servicing!
The following tools are needed when repairing this
sprayer:
Phillips Screwdriver
Needle Nose Pliers
Adjustable Wrench
Rubber Mallet
Flatblade Screwdriver
1
/2" Open End Wrench
3/8" Allen Wrench
5/16" Allen Wrench
1/4" Allen Wrench
3/16" Allen Wrench
1 /8" Allen Wrench
.------Folding Handle
.-----Frame Knob
------Electric Motor
Add P.S.L Here
O+---- (Piston Seal Lubricant)
~~~~~
Pail Hook
~~r----Retum Tube
NOTE: Repacking Kit 761-175 is available. All
Parts included in the Kitare marked with a " -1 "
in parts listchart on page 22. For Best results
use all parts supplied in the Repacking Kit.
CAUTION: Never pull on awire to disconnect it.
Pulling on a wire could loosen the connector from the
wire.
3. Test your repair before regular operation of the sprayer
to be sure that the problem is corrected. If the sprayer
does not operate properly, review the repair procedure to
determine if everything was done correctly. Refer to the
Troubleshooting Charts to help identify other possible
problems.
4. Make certain that the service area is well ventilated in
case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.
1. Before repairing any part of the sprayer, read the
instructions carefully, includin~ all warnings.
) 2. When disconnecting wires, use needle nose pliers to
_./ separate mating connectors.
5. If you have any further questions concerning your
TITAN Airless Sprayer, call TITAN Customer Service
Department at 1-800-526-5362.

MODEL#
SERIAL# DATE PURCHASED
COMPANY NAME
Titan Tool is in the business of designing and manufacturing spray systems and accessories that make today's Painting Professional
become more efficient and profitable. We feel that if you accurately track the maintenance of your equipment on this chart it will improve the ..
performance of this valuable tool to help you get the most out of your investment
1
~
The chart is easy to follow and to use. The Maintenance Schedule allows for the recording of all your service work and will help you mak\. )
sure your unit is always running at peak performance.
Make sure to fill in the boxes at the top of this record with the model number, serial number, date purchased and your company name.
This information will be needed to validate your warranty.
Maintenance Schedule
Check Piston Seal Lubricant Level WEEKLY.
G 55 (Gas Engine Models)
Change Engine Oil
Date Date
Date
Every 50 Hours
(G-55)
Date Date Date
Date Date
Date
Date
Clean Air FilterDaily .
It is extremely important to clean the air filter daily. Consult the Honda Engine Manual supplied with your unit for proper
cleaning instructions.
Date Date Date Date Date Date
Date Date
Date
Date
Air Filter Replaced
E 20 (Electric Motor Models)
Check Motor
Date Date Date Date
oate
Date
Date
Date Date
Date
I
Brushes Every
200 Hours /
I
Service Record
Date
Service Center
Service Performed Warranty
Service/Repair
Months in Service
Cost of Repair
0 Yes
0 No
Date
Service Center
Service Performed Warranty
Service/Repair
Months in Service
Cost of Repair
0 Yes
0 No
Date
Service Center
Service Performed
Warranty
Service/Repair
Months in Service
Cost of Repair
0 Yes
0 No
Date
Service Center Service Performed
Warranty
Ser•ice/Repair
Months in Service
Cost of Repair
0 Yes
0 No
Date
Service Center Service Performed
Warranty
Service/Repair
Months in Service
Cost of Repair
0 Yes
0 No
r
May Be Copied ForField Use
4

DO NOT USE EQUIPMENT BEFORE READING THIS SECTION
WARNING
HIGH PRESSURE SPRAY
CAN CAUSE SERIOUS INJURY.
Maximum Working Pressure 2750 psi, 190 BAR
An airless spray gun requires that fluid be introduced to it at very high pressure. Fluids under high pressure, from
spray or leaks, can penetrate the skin and inject substantial quantities of toxic fluid into the body. If not promptly
and properly treated, the injury can cause tissue death or gangrene and may result in serious, permanent
disability or amputation of the wounded part. Therefore, extreme caution must be exercised when using any
airless spray equipment. IF YOU ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY. DO NOT TREAT AS A
SIMPLE CUT!
NOTE TO PHYSICIAN: Injection into the skin is a serious, traumatic injury. It is important to treat the injury
surgically as soon as possible. Do not delay trea~ment to research toxicity. Toxicity is a concern with some exotic
coatings injected directly into the
blood stream. Consultation with a plastic surgeon or a reconstructive hand
surgeon may be advised.
1) Handle the spray gun carefully. NEVER point the gun at yourself or anyone else. NEVER permit any part
of your body to come in contact with the fluid stream of either the gun or any hose leak. ALWAYS keep the
gun trigger safety lever in a locked position when not spraying. ALWAYS use a tip safety guard.
2) NEVER attempt to force the flow offluid backward through the gun with your finger, hand or hand-held ob-
ject against the gun nozzle. This is NOT AN AIR SPRAY GUN.
3) NEVER attempt to remove tip, disassemble or repair equipment without first doing the following:
PRESSURE RELEASE PROCEDURE
A. Set trigger safety in a locked position.
B. Shut off pump
and unplug electrical cord.
C. Release fluid pressure from entire system and trigger gun.
D. Reset trigger safety in a locked position.
4) Before flushing system, always remove spray tip and adjust fluid pressure to lowest possible setting.
5) Tighten all fluid connections before each use. NEVER exceed 2750 psi with this unit. Make surethat all ac-
cessory hoses, connections, swivels and so forth can withstand the high pressures which develop. NEVER
exceed the pressure rating of any component in the system.
6) WARNING: The paint hose can develop leaks from wear, kinking, abuse, etc. Aleak is capable ofinjecting
fluid into the skin, therefore the paint
hose should be inspected before each use. NEVER attempt to plug a
hose with any part
of your body, adhesive tape or any other makeshift device. Do not attempt to repair a
spray
hose, instead replace it with a new grounded hose. Use only with hoses that have spring guards.
NEVER use less than 50' of hose with this unit.
7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to pre-
vent static discharge or sparks which could cause fire or explosion. WARNING: ALWAYS hold the gun
against metal container when flushing system with tip removed, to prevent static discharge.
8) ALWAYS keep the working area around the pump well ventilated. Additionally, the pump itselfshould be a
minimum of 25'
from the spray area. If these instructions are not followed there is the possibility of fire or
explosion with certain materials. ALWAYS follow the coating or solvent manufacturers safety precautions
and warnings.
Never spray flammable material near open flames, pilot lights or any source of ignition.
9) ALWAYS wear spray masks and protective eyewear while spraying. Additional personal protective equip-
ment may be required depending on the type of material being sprayed and conditions of ventilation.
Always contact supplier of material for recommendation.
1
0) Keep all extension poles clear of electrical wires.
'I 11) NEVER alter or modify any part of this equipment; doing so could cause it to malfunction.
) ,
12) NEVER leave equipment unattended. Keep away from children or anyone notfamiliar with the operation of
airless equipment.
5

NO USE EL EQUIPO ANTES DE LEER ESTA SECCION
AVISO
LA ROCIADURA A PRESION ALTA
PU.EDE CAUSAR LESION GRAVE.
Presion de Trabaio Maxima 2750 Iibras por pulgado cuadrada (psi)190 BAR
Una pistols rociadora sin aire requiere que se le introduzca fluidoa presion muy alta. Los fluidos bajo presion alta, ode
Ia rociada o de las fugas, pueden penetrar en Ia piel e inyectar en el cuerpo cantidades considerables de fluidotexico.
Si nose atiende pronta y apropiadamente, Ia lesion puede causar muerte del tejido o gang rena, y puede resultar en Ia
inhabilidad seria y permanente o en Ia amputaci6n de Ia parte datiada. Por eso, hay que emplear precauciones
estrictas al usar cualquier equipo de rociadura sin aire. Sl USTED SE INVECTA, CONSULTE INMEDIATAMENTE AL
MEDICO. iNO TRATE LA HERIDA COMO Sl FUERA UNA MERA CORTADURA!
NOTA PARA EL MEDICO: La inyecci6n en Ia piel es una herida seria y traumatica. Es importante tratar Ia herida
quirurgicamente
lo mas pronto posible. No demore el tratamiento para averiguar Ia toxicidad. La toxicidad es un
asunto importante en cuanto a algunos revestimientos ex6ticos inyectados directamente en el caudal sanguineo.
Puede que sea necesaria Ia consultaci6n con un cirujano plastico o un cirujano especialista en Ia reconstrucci6n
de Ia mano.
1) Maneje Ia pistols de r<>cio con cuidado. JAMAS apunte Ia pistola hacia Ud. u otra persona. NUNCA permits
que parte alguna de su cuerpo se ponga en contacto con el chorro de liquido de Ia pistols odealgunafuga de Ia
manguera. SIEMPRE mantenga trabado el seguro de Ia pistola mientras no este rociando. SIEMPRE utilice
una virola de seguridad.
2) JAMAS intente forzar el flujo delliquido hacia atras por Ia pistols con el dedo, Ia mano o un objeto mantenido
contra Ia boquilla de Ia pistola, ya que esta no se trata de una PISTOLA DE ROCIO NEUMATICA.
3) JAMAS intente quitar Ia boquilla ni desarmar o reparar ei equipo sin haber cumplido antes con los pasos
siguientes:
PROCEDIMIENTO DE DESCOMPRESION
A. Coloque el seguro en posicion trabada.
B. Apague Ia bomba y disconecte tambien Ia cuerda electrica.
C. Descargue Ia presion del liquido en todo el sistema y Ia pistola.
D. Vuelva a trabar el seguro.
4) Antes de enjuagar el sistema, siempre quite Ia boquilla de rocio y ajuste Ia presion del Hquido al valor mas bajo
posible.
5) Ajuste todas las conexiones antes de cada uso. JAMAS exceda 2750 Iibras por pulgada cuadrada con esta
unidad. Asegurese de que todas las mangueras, conexiones, articulaciones girato~ias y demas elementos
accesorios esten en condiciones de tolerar las altas presiones desarrolladas. JAMAS exceda Ia capacidad
nominal de cualquier componente del sistema. ·
6) ADVERTENCIA: La manguera puede desarrollar fugas como resultado del desgaste, retorcimiento, abuso,
etc. Las fugas son capaces de inyectar IJquido a traves de Ia piel, por lo que Ia manguera de pintura debe ser
inspeccionada antes de cada usa. JAMAS intente obturar Ia manguera con una parte de su cuerpo o con tela
adhesiva o cualquier otro expediente provisorio. Evite intentar reparar una manguera de rocio; en cambia
reemplacela gon una manguera nueva conectada a tierra. Utilice solamente mangueras con guardas de
resorte. JAMAS use con esta unidad una manguera de menos de 50 pies.
7) Asegurarse que el equipo sin aire que este empleando y el objeto que se intenta rociar esten correctamente
puestos atierra para evitar descarga estatica o chi~pas que podrian poducir fuego o explosion. ADVERTEN·
CIA: Sostener SIEMPRE Ia pistols contra el receptacula de metal al inundar el sistema con Ia boquilla
desprendida, para evitar descarga estatica.
8) SIEMPRE mantenga ellugar de trabajo vecino a Ia bomba bien ventilado. Ademas, Ia bomba en si debe estar
ubicada a no menos de 25 pies de Ia operaci6n de rocio. Si no se obedecen estas instrucciones hay riesgo de
incendio o explosion con ciertos materiales. SIEMPRE obedezca las precauciones advertencias de los
fabricantes de revestimientos y solventes. Nunca rocee material inflamable cerca a alga en llamas o
flameante, encendedores mecheros o cualquier fuente de encendiniiento.
9) SIEMPRE use mascaras apropiadas y anteojos de protecci6n durante Ia operaci6n de rocio. Segun el tipo de
material usado y las condiciones de ventilaci6n puede ser necesario usar equipo personal protector adicional.
En todo caso ·obtenga las recomendaciones del fabricante del material.
1 0) Mantenga todas las varas de extension fuera del alcance de cables electricos.
11) JAMAS altere o modifique parte alguna de este equipo, ya que ello puede causar deficiencias de funciona-
miento.
12) JAM AS deje al equipo solo. Mantengalo fuera del alcance de los ninos y de cualquier persona no familiarizada
con Ia operaci6n de equipo no neumatico.
6
n
. /
••
) '
./
"

NE PAS UTILISER LE MATERIEL AVANT D'AVOIR LU CETTE SECTION
ATTENTION!
LES PULVERISATEURS A HAUTE PRESSION ...
PEUVENT PROVOQUER DE SERIEUSES LESIONS.
Pression de travail maximale: 2750 psi - 190 BAR
Le liquide introduit dans un pistolet pulverisateur sans air doit l'etre a pression extremement elevee. Les liquides a
haute pression, en provenance du pulverisateur ou d'une fuite quelconque, sont capables de penetrer Ia peau et
d'injecterd'importantes quantites de liquide toxique dans l'organisme. Si elle n'est pas traitee promptement et avec
toute I' attention voulue, une blessure causae de Ia sorte peut provoquer Ia necrose des tissus ou gangrene etdonner
lieu a
de serieux handicaps permanents, voire a !'amputation du membre attaint. Une prudence extreme s'impose
done
tors de !'utilisation de materiel de pulverisation sans air. EN CAS D'INJECTION, CONSULTEZ UN MEDECIN
IMMEDIATEMENT. NE TRAITEZ PAS LA BLESSURE COMME S'IL S:A.GISSAIT D'UNE SIMPLE COUPURE!
REMARQUE AL'INTENTION DU MEDECIN : Une injection penetrant Ia peau constitue une lesiontraumatique grave
qu'il est important de traiter chirurgicalement aussit6t que possible. Ne perdez pas de temps arechercher.la toxicite
de !'injection. II s'agit Ia d'un risque a envisager en cas d'injection directe dans le circuit sanguin de certains·
revetements exotiques. La consultation d'unchirurgien plasticien ou d'un specialiste de Ia chirurgie reconstructive de
Ia main peut etre recommandable. .
1) Maniez le pistolet avec soin. N'en dirigezjamaisla buse vers aucune partie de votre corps ou vers aucune autre
personne. Ne laissez jamais aucune partie de votre corps entrer en contact avec le flux de liquide s' echappant
du pistolet ou d'une fuite quelconque au niveau du tuyau. Verrouillez toujours le levier de sOrete de Ia detente
lorsque
vous n'etes pas occupe a pulveriser. Veillez atoujours utiliser un dispositif de sOrete aIa buse du
pistolet.
2) N'essayezjamais d'enlever Ia buse, de demonter ou de reparer l'appareil avant d'avoir accompli Ia procedure
suivante:
PROCEDURE DE RELACHEMENT DE PRESSION
A. Verrouillez Ia sOrete de Ia detente.
B. Eteignez Ia pompe et debranchez le cordon electrique.
C. Relachez Ia pression dans !'ensemble du systeme et appuyez sur Ia detente du pistolet.
D. Re-verrouillez Ia sOrete de Ia detente.
3) Avant de proceder au rin~age du systeme, enlevez toujours Ia buse de pulverisation et reglez Ia pression au
niveau le plus faible possible.
4) N'utilisez aucune piece de materiel sans air avec une pompe non equipee d'une soupape de surpresslon.
5) N'essayez jamais de refouler le flux de liquide dansle pistolet au moyen de votre doigt, de votre main ou d'un
objet maintenu contre Ia buse du pistolet. CET APPAREIL N'EST PAS UN PISTOLET PULVERISATEUR A
AIR.
6) ATTENTION: Des fuites risquent de se produire le long du tuyau de peinture sous l'effet de l'usure, des
torsions, des rudes traitements, etc. auxquels il est eventuellement soumis. Les injections de liquide dans Ia
peau sont possibles par Ia voie detelles fuites. II est done important d'inspecter le tuyau avant chaque usage.
N'essayez jamais d'obturer une fuite a I' aide de votre doigt ou de tout autre membre de votre corps, de ruban
adhesif ou de tout autre moyen de fortune. N'essayez pas non plus de reparer un tuyau de pulverisation;
remplacez-le plut6t par un nouveau tuyau mis a Ia terre. Veillez an'utiliser que les tuyaux munis de dispositifs
de securite aressort.
7) Serrez bien tous les raccords du systeme hydrodynamique avant chaque emploi. Ne depassez jamais, avec
cet appareil, une pression de 2750 psi. Assurez-vous que touslestuyaux accessoires, raccords, articulations,
etc. sont bien capables de resister aux hautes pressions prevues. Ne depassezjamais Ia capacite de pression
nominate d'aucun composant du systeme.
8) Assurez-vous que le materiel sans airutilise et que I' objet a peindre sontadequatement mis a Ia terre, de fa~on
aeviter toute decharge d'electricite statique ou toute etincelle susceptible de provoquer un incendie ou une
explosion. Tenez toujourslepistolet centre un recipient en metallors du rin~age du systeme, apres en avoir ote
Ia buse. Ne jamais vaporiser de substances inflammables aproximite de flammes nues, lampes temoin ni
d'aucune source d'allumage.
9) Le moteur electrique de cet appareil n'est pas protege contre les explosions. II est done essential d'assurer une
bonneventilation de Ia zone de travail et des alentours de Ia pompe. II estegalement important de maintenir Ia
pompe a une distance minimale de 25 pieds (7,5 m) de Ia zone de pulverisation. Certains materiaux
presentent, a
defaut de suivre ces consignes, un risque d'incendie ou d'explosion. Suivez toujours les
precautions et avertissements du fabricant de chaque solvant ou revetement utilise.
10) Portez toujours un masque et des lunettes de protection lors de vos travaux de pulverisation. D'autres articles
de protection personnelle peuvent
etre necessaires suivant le type de produit pulverise et les conditions
d'aeration.
Demandez toujours ses recommandations a votre fournisseur.
11) Maintenez toutes les tiges de rallonge adistance des fils electriques.
12)
Ne laissez jamais le materiel sans surveillance. Gardez-le hors de portae des enfants et de toute personne ·
inexperimentee quant al'usage de materiel sans air.
7

FIRE OR EXPLOSION HAZARD
Static electricity is created by th~ high velocity of fluid through the pump, hose and tip. If every part of the spray
element is not properly groundE¥f, sparking may occur and the system may become hazardous. Sparking may
also occur when plugging in or' unplugging a power supply cord, or starting a gas engine. Sparks can ignite
fumes from solvents or the fluids being sprayed. Always plug the sprayer into
an outlet at least 25' away from the
spray area. WARNING: Always
flush the unit Into aseparate metal container with the spray tip removed and
the gun held firmly against the side of the container to assure proper grounding and prevent static
discharge
which could cause serious bodily Injury.
If you experience any static sparking or slight shock while using this equipment stop spraying immediately.
Check the entire system for propergrounding. Do not use the system again until the problem has
been corrected.
ELECTRIC MOTOR
Although
totally enclosed, theelectric motorsused by TITAN are not explosion proof.Therefore, it is essential to
keep the working
area around thepump well ventilated.Additionally, the pump itself should be a minimum of 25'
from thespray area. WARNING: Always keep pumpoutside of anyenclosed spray area. Never clean the exteriorof
the pump
with any flammable solvents, while the pump is plugged in or operating.
GAS ENGINE (Where Applicable)
Always
keep pump outside of any enclosed spray area. Keep area around pump well ventlllated. Keep all
solvents away from engineexhaust. (Never fill the fuel tank while the engine is running or hot. Fuel spilled
on a hot surface can Ignite and cause a fire.) Always attach ground wire located on rear of engine to a
grounded
object, i.e. water pipe. NOTE: Refer to engine owners manual for additional safety and service
Information.
FLUID SECTION
Halogenated Hydrocarbon solvents can cause an explosion when used with aluminum or galvinized components
in a closed (pressurizable) fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.)
The explosion could cause serious injury, death, and/or substantial property damage.
Cleaning agents, coat_!Dg.s, paints, etc., may contain Halogenated Hydrocarbon solvents.
~~
\ I
Titan Tool Inc. spray equipment includes aluminum or galvinized components and will be affected by
Halogenated Hydrocarbon solvents.
(_)
EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon (HHC) solvent hazard. These elements are:
1. The presence
of HHC solvents.
2. Aluminum or Galvanized Parts.
3.
Equipment Capable of Withstanding Pressure.
When all three elements are present, the result can
be an extremely violent explosion. The reaction can be sus-
tained with very little aluminum or galvanized metal: any amount of aluminum is too much.
The reaction is unpredictable. Prior use of
an HHC solvent without incident (corrosion or explosion) does NOT
mean that such use is safe.
PELIGRO DE INCENDIO 0 EXPLOSION
Laaltavelocidad delliquidodentrode Ia bombayIamangueraproduceelectricidad estatica. Si alguncomponente del
equipoderocio noestaconectadoatierracorrectamente pueden producirsechispasy el sistemase vuelvepeligroso.
Tambien pueden producirse chispas at enchufar o desenchufar cables electricos o al poner en funcionamiento el
molor. Las chispas pueden encender los vapores provenientes de los solventes o de los liquidos rociados. Siempre
conecte
el rociador a un enchufe ubicado a no menos de 25 pies de distancia del rociador y Ia zona de rocio. Si
ocurren chispas de electricidad estatica o si sufre un choque ligero mientras usa el equipo, deje de rociar de
immediate. Verifique que el sistema en su totalidad este conectado a tierra correctamente. No vuelva a usar el
sistema hasta que el problema haya sido resuelto. ADVERTENCIA: Lavar siempreIa unidad por inundacion en
un recipientemetalicoseparado con Iaboca del rociadorremoviday teniendo Iapistola firmemente contrael
ladodel recipienteparaasegurarunapuesta atierracorrects y evitar
Ia descargaestatica que podria causar
lesi6n
corporal grave.
MOTOR ELECTRICO:
Los motoreselectricos utilizadospor TIT AN noson apruebadeexplosion. Por to tanto,esesencial mantener el
area de trabajo alrededor de Ia bomba bien ventilada. Ademas, Ia bomba misma debe estar a una distancia
minima
de 25 pies (7,5 m) del area de rociadura. ADVERTENCIA: Mantener siempre Ia bomba fuera decualquier
area de rociadura cerrada. Nunca limpie el exterior de Ia bomba con solventes inflamables mientras Ia bomba
este conectada o operando.
8

0
MOTOR A GASOLINA: (Where Applicable)
Siempre mantenga
Ia bomba fuera de cualquierzona de rocio cerrada. Mantenga Ia zona vecina a Ia bomba
bienventilada. MantegatodQs
los solventeslejosdelescapedelmotor.NuncaIleneel tanque de combustible
cuandoel motor estefuncior:aando o caliente. El combustiblederramadosobreuna superficie caliente puede
encenderse y
producir un irlcendio. El alambre de tierra que esta localizado en Ia parte de atras del motor,
debe
estar siempre conectado a un objeto que este haciendo tierra, por ejemplo, cafieria. NOTA: Vea el
manual
de uso del motor para informacion adicional sobre seguridad y mantenimiento.
SOLVENTES
Los solventes a base de hidrocarburos halogenados pueden provocar explosion cuando se usan con componentes
galvanizados o de aluminio en un sistema liquido cerrado (sujeto a presion} (bombas, calefactores, filtros, valvulas,
pistolas de rocio, tanques, etc.}
La explosion podria causar lesiones serias e inclusive Ia muerte, asi como danos materiales de consideracion.
Los liquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base de hidrocarburos
halogen ados.
El equipo de rocio ofrecido por Titan tiene componentes galvanizados o de aluminio y es afectado por
solventes a base de hidrocarburos halogenados.
EXPLICACION DEL RIESGO
Hay tres elementos fundamentales que condicionan el riesgo de los Hidrocarburos Halogenados, a saber:
1. Presencia de solventes de hidrocarburos halogenados.
2. Componentes galvanizados o de aluminio.
3. Equipo capaz de tolerar presion.
Cuando todos estos elementos estan presentes, el resultado puede ser una explosion sumamente violenta. La
reaccion puede tener Iugar aun cuando Ia cantidad de aluminio o metal galvanizado sea muy pequeiia: cualquier
cantidad de aluminio es excesiva.
La reaccion no puede predecirse. El hecho de que un solvente a base de hidrocarburos halogenados haya sido usado
anteriormente
sin accidentes (corrosion o explosion} NO significa de que dicho uso noes peligroso.
DANGER! RISQUE D'INCENDIE OU D'EXPLOSION
La vitesse du liquide atravers Ia pompe et le tuyau produit de l'electricite statique. Si tousles elements du materiel de
pulverisation ne sont pas mis a Ia terre de maniere adequate, ils risquent de favoriser Ia production d'etincelles et de
rendre le systeme dangereux. Des etincelles peuvent egalement se produire los de branchement ou debranchement
d'un cordon de raccordement electrique ou lors de Ia mise en marche d'un moteur au gaz. De telles etincelles sont
susceptibles d'enflammer les vapeurs des solvants ou les liquides pulverises. Veillez done toujours abrancher le
pulverisateur dans une prise situee a au mains 25 pieds (7,5 m} du pulverisateur et de Ia zone de travail.
Si vous remarquez Ia formation d'etincelles sous l'effet de Ia presence d'electricite statique ou que vous ressentez une
Iegere decharge electrique en cours d'utilisation du materiel, arretez immediatement Ia pulverisation. Assurez-vous
que to us les elements du systeme sont bien mis a Ia terre. Ne remettez pas le systeme en marc he avant d' avoir resolu
le probleme.
MOTEUR ELECTRIQUE
Les moteurs electriques utilises par TIT
AN ne sont pas proteges contre les explosions. II est done essentiel
d'assurerunebonne ventilation de
Ia zone detravail et des environsde Ia pompe. II estegalement important de
maintenir
Ia pompe a une distance minimale de 25 pieds (7,5 m) de Ia zone de pulverisation. ATTENTION:
N'introduisezjamais Ia pompedans une zonedepulverisationfermee. Ne jamaisnettoyerl'exterieurde Ia pompe
al'aide de solvants inflammables pendant que Ia pompe est branchee ou en marche.
MOTEUR AU GAZ (Where Applicable)
N'introduisez jamais Ia
pompe dans une zone de pulverisation fermee. Veillez ace que les environs_de Ia
pompe soient toujours bien aeres. Ne placez aucun solvant aproximite du systeme d'echappement du
moteur. (Ne remplissez jamais lereservoiracarburant lorsque lemoteurtourneo s'il estchaud. Renverse sur
unesurfacechaude, legaz pourrait s'enflammer et provoquer un incendie.)Veilleza toujours bien attacherle
fil de terre situe al'arriere du moteura un objet mis aIa terre (parexemple, uneconduited'eau). REMARQUE:
Pour
plus de details sur lesmesuresdesecuriteetd'entretienpertinentes,consultezlemanuelfourniavecle
moteur.
SECTION HYDRODYNAMIQUE
Les solvants ahydrocarbure halogene sont explosifs en presence de pieces galvanisees ou en aluminum dans un
systeme hydrodynamique ferme (pressurisable} (pompes, radiateurs, filtres, soupapes, pistolets pulverisateurs.
reservoirs, etc.)
L'explosion provoquee pourrait donner lieu a des lesions corporelles graves ou meme mortelles et/ou a de serieux
degats materiels.
9

Certains produits d'entretien, revetements, peintures et autres liquides contiennent des solvants a hydrocarbure
halogens.
Les appareils pulverisateurs de Ia Titan·comportent des pieces en aluminium et des composants galvanises
sensibles aux solvants a hydrocarb~re halogens.
EXPLICATION DU RISQUE
Le danger que presentent les solvants a hydrocarbure halogens se caracterise par trois elements cles:
1. Ia presence de solvants ahydrocarbure halogene,
2. Ia presence de pieces en aluminium ou galvanisees,
3.
un materiel capable de supporter des pressions elevees.
La combinaison de ces trois elements peut donner lieu a une explosion extremement violente. La reaction peut se
produire en presence d'unequantite minime d'aluminium ou de metal galvanise. En fait, Ia moindre traced'aluminium
en constitue deja trop.
La reaction est imprevisible. Toute utilisation anterieure de solvant a hydrocarbure halogens n'ayant donne lieu a
aucun incident (corrosion ou explosion) NE CONSTITUE NULLEMENT un signe de securite.
HALOGENATED SOLVENTS SOLVENTES HALOGENADOS SOLVANTS HALOGENES
DEFINITION-Any hydrocarbon solvent containing any of the following elements:
DEFINICION-Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos:
DEFINITION- Tout solvant a hydrocarbure contenant l'un des elements suivants:
Fluorine
(F) "-fluor-" Chlorine (CI) "-chloro-" Bromine (Br) "-bromo-" Iodine (I) "-lodo-"
EXAMPLES (not all-inclusive):
F-LUOROCARBON SOLVENTS:
Dichloroflouromethane
Trichloroflouromethane
BROMINATED SOLVENTS:
Ethylene dibromide
Methylene chlorobromide
Methyl bromine
EJEMPLOS (lista parcial):
IODINATED SOLVENTS:
N-butyl iodide
Methyl iodide
Ethyl iodide
Propyl iodide
CHLORINATED SOLVENTS:
Carbon tetrachloride
Chloroform
Ethylene dichloride
EXEMPLES (liste
incomplete):
METHYLENE CHLORIDE or
DICHLOROMETHANE
Monochlorobenzene
Orthodichlorobenzene
Perchloroethylene
TRICHLOROETHANE
Trichlorethylene
Monochlorotoluene
Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocar-
bon Solvents.
Consulte Ia informacion suministrada por su proveedor de materiales para determinar si
un solvente o
revestimiento contiene Hidrocarburos Halogenados.
Pour determiner si vos solvants
ou revetements contiennent des solvents a hydrocarbures halogenes, con-
sultez votre fournisseur.
START UP PROCEDURE
WARNING: High pressure device, thoroughly read and understand the warning section located in the owner's
manual and the label on the sprayer.
IMPORTANT: Whenever starting or cleaning this sprayer always reduce engine or motor speed. Additionally,
never operate this sprayer for more than 10 seconds without fluid, this can cause unnecessary wear to
the pack-
ings. Do
not operate dry.
Step 1: Before you plug in the power cord to the electrical outlet or start the gas engine, do the following.
A. Tighten suction and return hoses, then install a minimum of 50' of nylon airless spray hose and
airless gun. Do not install tip yet, or remove if installed. WARNING: If you are supplying your own
hoses and spraygun, be sure they are electrically grounded and rated for
at least 3000 psi (210 bar)
working pressure, and that the gun has a tip guard. This is
to reduce the risk ofserious bodily injury
caused by static sparking and fluid injection or overpressurization, causing a component rupture.
B. Preset pressure control by turning the pressure control knob counterclockwise to lowest setting.
C. Place on-off switch in the off position.
D. Be sure to fill the Wet Cup 1/3 full with Piston Seal Lubricant.
10
()

()
' /
()
Step 2: ELECTRIC MOTOR
A. Check electrical service, be sure it is 120V 15 amp minimum and that outlet is properly grounded.
B. Plug electrical cord into a grounded outlet that is at least 25' from the spray area. Make certain that
all extension cords are a three wire, 12 gauge minimum cord with a grounded plug. Never
remove
third prong or use an adaptor. Never exceed 150' of extension cord.
Step 3: GAS ENGINE (Where Applicable)
A. Check the engine oil level. Refer to the engine manual supplied, for instruc-
tions.
B. Fill the gas tank. Be sure the engine is cool, refueling a hot engine could
cause a fire. Close the black fuel shut off lever located under the air cleaner.
Use unleaded high quality gasoline.
C. If a secondary hose and gun is not installed be sure the plug is secure.
D. Place the suction tube into container containing mineral spirits.
E. Open the fuel shut off lever by pushing it in the direction of the arrow.
F. Move the throttle lever away from fuel tank.
G. Close the engine choke lever, located beneath the air cleaner.
H. Turn the engine switch on. Turn pressure relief prime valve down to prime
position.
I. Pull the starter rope, holding the frame with one hand, pull the rope rapidly
and firmly. Continue to hold the rope
as you let it return. Pull and return rope
until engine starts.
Lork position
Remove
Tip and SafetyGuard
when flushing
Step 4: Flush oil out of new paint pump: Oil is used by the factory for testing and protection. It is necessaryto
flush out with mineral spirits before you begin to spray.
A. Pour 1f2 gallon mineral spirits into a metal container and insert syphon and return tube.
B. Turn pressure relief prime valve down to prime position and turn unit on. Increase pressure slightly.
Let solvent cycle for approximately 30 seconds. Then tilt syphon tube above container and let the
sprayer pump itself dry. Then turn unit off. If
you are going to use water based paints, repeat pro-
cedure using water.
Step 5: Prepare the paint according to manufacturer's recommendations. Remove any skin that may have
formed and stir. Strain the paint through a fine nylon mesh bag to remove particles that could clog
spray tip.
Step 6: -Place syphon and return tubes into paint container. Turn pressure relief priming knob, located on side
of pump, down for priming.
Step 7: Turn sprayer on and turn up pressure slightly. Let circulate on prime until no bubbles filter up through
the paint.
Step 8: Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of con-
tainer. Then, while gun is triggered, turn the pressure relief valve to the spray position. Keep the gun
triggered until all the air is forced out ofthe system and the paint flows freely. Release the trigger
and
engage gun safety lock, set gun. down while unit pressurizes.
Step 9: Check for leaks. If any leaks occur, follow the proper pressure relief procedure before tightening.
Step 10: Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.
Step 11: With gun trigger lock engaged, install tip and guard as instructed in separate tip or gun manual.
Step 12: Turn sprayer
on and rotate the pressure relief prime valve to the spray position.
Step 13: Test on cardboard to check spray pattern. Adjust pressure just until the spray from gun is completely
atomized.
CLEANING PROCEDURE
WARNING: High pressure device, follow all safety warnings located on sprayer and in the owner's manual.
Always clean using low pressure, with the spray tip removed. Always flush Into aseparatemetal container
away from the sprayer. Never clean the exterior of the pump while the pump is plugged In or operating.
Step 1: Engage trigger safety lock on gun.
Step 2: Turn off pump and release fluid pressure, by turning the pressure relief primevalve located on the side
of pump down.
Step 3: Remove tip and letsoak clean, in a small container of solvents orwater. Adjust fluid pressure to lowest
possible setting.
11

Step 4: Turn the pump on. Tilt syphon tube above paint container allowing the sprayer to pump itself dry
through the return tube.
Step 5: Have containerof hot soapy water if spraying latex(or suitable solvent foroil basepaints,) available. Do
not clean with mineral spirits if using latex paint, this will make jelly.
Step 6: Place syphon tube into container with hot soapy water or solvents. Let circulate for 2~3 minutes, then
turn
unit off.
Step 7: To savepaintstill in sprayhose, turn primevalve up tosprayposition, then carefullytrigger gun into and
Step 8:
Step 9:
Step 10:
Step
11:
against side of metal paint container. Becareful ofsplashing. When cleaning solution appears, shut off
gun and place gun in a separate metal container. Repeat process if spraying with two guns.
Trigger gun and let cleaning solution circulate for approx. 2-3 minutes, then turn unit off.
Turn primevalve down and remove suction tube from cleaningcontainer, turn unit on and allowsprayer
to
pump dry.
Take a clean container of water or solvent and using low pressure pump through system
until clear. If
cleaning with water, pump a small amount of mineral spirits orTTl LS-10 solution through pump. This
will protect against corrosion.
Take suction tube out of container and let sprayer run itself dry.
Step 12: Check filter on pump and gun. Clean or replace.
Step 13: Remove spray tip from solvent, clean with a soft bristle brush and store in a dry place.
FLUSHING SPECIFICATIONS
1. New Sprayer: Oil is used by the factory for testing and protection. It is necessary to flush unit before spraying.
A. If spraying water-base paint, flush with mineral spirits followed by water.
/
B. If spraying oil-base paint, flush with mineral spirits only.
2; Changing from water-base to oil-base: Flush with water then mineral spirits.
3. Changing from oil-base to water-base: Flush with mineral spirits then water.
4. Changing colors: Flush with a compatible solvent such as water or mineral spirits.
5. Storage: To asure proper performance and long life, always clean the sprayer thoroughly before storing. 1
\
1
/-\
A. Water-Base Paint: Flush with water, then mineral spirits and leave the pump, gun and hose filled with _)
mineral spirits. Shut-off and unplug the sprayer and turn pressure relief prime valve to prime to relieve
pressure. Return prime valve to spray position.
B. Oil-Base Paint: Flush with mineral spirits. Shut-off and un.plug the sprayer, turn the pressure relief prime
valve to prime to relieve pressure and leave open. Return prime valve to spray position.
6. Start-Up After Storage:
A. Water-Base Paint: Flush out minerai spirits with water.
B. Oil-Base Paint: Flush out the mineral spirits with the material to
be sprayed.
Always dispose
of mineral spirits in a proper way.
APPLICATION TECHNIQUES
The following techniques, if followed, will assure professional painting results.
HoiCrthe-gun perpendicular to the surface and always at
equal distance from the surface. Depending on the type
Of material,_ surface _9! desired spray pattern, the gun
PROPER TECHNIQUE
should be held at a distiince of 12 to 14 inches.
Movethegun eitheracrossor up and down thesurfaceat
a steady rate. Moving the gun at a constant speed con-
serves materialandprovides even coverage. Thecorrect
sprayingspeed allows afull wetcoatofpainttobe applied
without runs or sags.
start
stroke pull
trigger
release
trigger
end
stroke
Holdingthe gun closerto the surfacedeposits morepaint
on the surface and produces a narrower spray pattern.
Holdingthe gun farther from the surface producesathin-
ner coat and wider spray pattern. If runs, sags or ex-
cessive paint occur, change to a spray tip with a smaller
orifice. Conversely, if there is an insufficient amount of
painton the surfaceoryou desireto spray faster, a larger
orifice tip should be selected.
Maintain uniform spray stroke action. Spray alter-
natelyfrom leftto right and righttoleft. Begin move-
ment of the gun before the trigger is pulled.
12
____ -"'

n
Proper lapping (overlap of spray pat-
tern) isessentialtoan even finish. Lap
each stroke. If you are spraying
horizontally, aim atthebottom·edgeof
the preceeding stroke,
so as tq lap the
previous pattern by 50%.
WRONG TECHNIQUE
Offspray
/
'I'~
~ TooTh~k
ARCING GUN AT ANGLE
Avoid arcing or holding the gun at an angle. This will
result in an uneven finish.
For corners and edges, split the center
of thespray pat-
tern on the corner or edge and spray vertically so that
both adjoining sections receive approximate even
amounts
of paint.
If conditions are windy, angle the spray pattern into the
wind to minimize drifting. Work from
gro~nd to roof. Do
not attempt to
SQLayJ.t.wiRd--is-exc-eSsfve.
OVERLAP EDGES
J
1st 2nd
PASS PASS
1
1
3rd
PASS 4th
PASS
5th
PASS
Whensprayingwith ashield, hold itfirmlyagainstthesurface. Anglethespraygun slightlyawayfrom the shield and
toward the surface. This will prevent paint from being forced underneath.
Shrubs nextto houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as
possible. Titan Gun Extensions are extremely helpful in these situations.
Nearbyobjectssuch as automobiles, outdoorfurniture, etc., should be moved orcovered whenever in the vicinity
of a spray job. Be careful of any other surrounding ohjects that could be damaged by overspray.
13

AIRLESS TIP SELECTION
Tipsareselected bytheorificesizeand fan width. The proper selection is determined by thefan width required fora
specific job and by the orifice siz~ that will supply the desired amount of fluid and accomplish proper atomization.
Forlight viscosityfluids, smallerorifice tips generallyare desired. Forheavierviscosity materials larger orifice tips n·
are preferred. Please refer to the chart below.
Note: Do not exceed the pump's recommended tip size.
The following chart indicates the most
common sizes and the appropriate materials to be sprayed.
.011 -.013
.015- .019
.021- .026
Lacquers & Stains
Oil & Latex
Heavy Bodied Latex and Blockfillers
1 00 Mesh Filter
60 Mesh Filter
30 Mesh Filter
Fan widths measuring
8" to 12" are most preferred because they offer more control while spraying and are less
likely to plug.
TROUBLESHOOTING SPRAY PATTERNS
PROBLEM
Tails
Heavy centered pattern
Distorted Pattern
Pattern expanding and
contracting (Surge)
PROBABLE CAUSE
1. Inadequate fluid delivery
2. Fluid not atomizing
3. Insufficient velocity
4. Material too cohesive
5. Tip worn past pump capacity
1. Worn tip
2. Tip may be chipped
1. Plugged, worn or chipped tip
1. Leak in suction tube
2. Not enough hose
3. Tip too large or worn
REMEDY
1. Increase pressure
2. Change to smaller tip
3. Clean gun and pump filters
4. Reduce viscosity
5. Replace
1. Replace
2. Replace
1. Clean or replace
1. Tighten
2. Use a minimum of
50' of
114" high pressure hose
3. Replace with a new or
smaller tip
TROUBLESHOOTING AIRLESS GUN
TROUBLE
Spitting gun
Gun will not shut off
Gun does not spray
PROBABLE CAUSE
1. Air in system
2. Dirty gun
3. Needle assembly out
of adj.
4. Broken or chipped seat
1. Worn or broken needle
and seat
2. Needle assembly out of adj.
3. Dirty gun
1. No paint
2. Piugged filter
or tip
3. Broken needle in gun
14
REMEDY.
1. Inspect connections for air leaks
2. Disassemble and clean
3. Inspect and adjust
4. Inspect and replace
1
.. Replace
2. Adjust
3. Clean
1. Check fluid supply
2. Clean
3. Replace
CJ

TROUBLESHOOTING AIRLESS PUMP
I
TROUBLE I PROBABLE
CAUSE
REMEDY
()
Electric motor won't run 1. Unit unplugged or circut
1. Check ·. __ / fuse blown
2. Pressure setting too low
2. Increase
3. Brushes on motor are worn
3. Replace
4. Electric motor burned_ o.ut
4. Replace
5. Switch defective
5. Replace
6. Fuse in pump blown
6. Replace
Gas engine
won't start 1. Engine switch not on 1. Turn
on
{Where Applicable)
2. Engine oil level low 2. Try starting engine, if light on
rear glows, add
oil
3. Out of gas 3.Fill
4. Spark plug cable disconnected 4. Connect or replace
or bad plug
Pump won't prime
1. Air in line
1. Check syphon tube 0-ring
and/or let paint circulate in
2. Insufficient pressure prime position
3. Clutch worn or damaged (Gas)
2. Increase pressure
3. Replace.
Insufficient material flow
1. No paint 1. Check supply
2. Syphon strainer clogged 2. Clean
c-~)
3. Pump/gun filter clogged 3. Clean and repla9e
4. Pump will not prime, 4. Thin material
-..__/
material too heavy
5. Engine not tuned properly (Gas) 5. Tune engine
6. Worn clutch (Gas) 6. Service
Pump will not maintain
1. Air leak in system 1. Tighten connections
pressure
2. Air leak in syphon tube 2. Tighten, check for leaks
3. Inlet valve not seating 3. Service or clean
4. Worn packings 4. Replace
5. Broken or worn valve seats 5. Reverse or replace
6. Worn prime valve 6. Replace
Not enough pressure
1. Pressure setting too low 1. Increase
2. Plugged filters 2. Clean or replace
3. Spray tip too big or worn 3. Change or replace
4. Engine or motor rpm to low
(Gas) 4. Increase throttle
Excessive surge at spray gun
1. Wrong type of hose 1. Replace with a minimum 50'
grounded nylon braid high
pressure hose
2. Spray tip too big or worn 2. Change or replace
3. Excessive pressure 3. Decrease pressure and engine
speed
Paint leaks into oil cup
1. Worn-out packings 1. Replace
15

TITAN
41
....
0/ 36
54
~ ..... 45
.............
~
46
, ...... 47
.........
i
Figure 2
~··
~53
~.)2
~ __ ._~
51
I
~
.
Frame
T?~
(~)
,_ -/
0
4¥
0
so..-- I
.~
ITEM NO PART NO DESCRIPTION
QTY
150 761-410 Handle 1
151 761-405 Snap Ring 2
152 761-412 Knob . 2
153
'761-421 Frame Legs (Incl. #157) 1
~
154
71 0-058 Washer 2
159
155 71 0-044 Wheel 2
156 710-194 Snap Ring 2
157
71 0-199 Plug 2
158 761-178 Screws 4
159 761-400 Frame
eomplete 1
(Does not include #158)
155
154
Replacement Labels
\ \ PAI:ITNO DESCRIPTION
QTY
.~
313·125
"TITAN"
2
15~
'• 313-124
"E20"
2
313-191 ''Warning label,
In English 1
--
/.
313-201 " Warning/Attention Label
Figure 3
in French 1
157
313-130 FrontPlate 1
16

I) @D@~ ; Elite
"/~ . (~ "11
C(_~o. ~ (!)., ............. .
I' '
-
=='"' _. I
I
.~!..::::;..
---
..
C
~
)
17

..
UNITEC Mo~or·complete
ITEM NO
1
2
3
4
5
6
7
8
PART NO DESCRIPTION
· 761-023 Screw
761-027 Rear Cover
611-405 Snap Ring
702-040 Outer Fan
700-681 Screw
761-028 Rear Motor Housing
702-047 Wave Washer
761-302 Armature 120V
For 220 Volt Units:
ITEM NO PART NO DESCRIPTION
8 761-231 Armature 220 V
6
5
<
QTY
2
1
1
1
4
1
1
1
QTY
1
18
Figure4
Ar~ature Replacement
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined on Page 3. Additionally,
followall other warnings to reduce
the risk of an
injection injury, injuryfrom moving parts orelectric
shock, Always unplug
the sprayer beforeservicing!
1. Remove Rear Cover (#2) by taking out screws (#1).
2. Remover Snap Ring (#3).
3. Remover Fan (#4). .
()
4.. Remove Rear Motor Housing (#6) by removing screws
(#5). NOTE: Make sure to remove Wave Washer (#7)
which should be on the End Bearing of the Armature.
5. Remove Motor Brushes. Follow Brush replacement
procedure. Located on page 20. i.
1
6. Remover Armature by gently rocking and pulling Fan,_/
from rear of pump.
7. Inspect Armature. If damaged, replace.
8. To replace Armature, reverse steps 1 through 6 here.

10
()
ITEM NO PART NO DESCRIPTION QTY
9 761-045 Outer Housing 1
(Includes #1 0)
10 761-244 Screw 1
11 700-639 Screw 6
12 761-070 Field 120 V(lncl. #21 & 22)1
13· 760-028 Field Screw 2
14 702-072
Brush Holder 1
15
550-201 Screw 2
16 760-027
Mounting Stud 4
17 702-070
Wire Seal Body 1
18 700-721 0-Ring 2
19 702-069 Wire Seal Cap 1
20 700-505 0-Ring 1
21 700-774 Bullet Terminal 1
22 700-772 Push-on Terminal 1
23 761-201 Motor Field Assy. 120V 1
(Does not include #16)
, ) For 220 Volt Units:
·.. _j ITEM NO PART NO DESCRIPTION QTY
12 761-230 Field 220 V 1
(Includes #21 & 22)
23 761-237 Field Assembly 220 V 1
19
13 15
'r
Figure 5
Motor Housing Replacement
WARNING: Before proceeding, followthe Pressure
Relief Procedure outlined on Page 3. Additionally,
followall otherwarnings to reduce the risk of an
injection injury, injuryfrom moving parts or electric
shock, Always unplugthe sprayer before servicing!
1. Follow steps 1through 6 in Armature Replacement.
2. Remove Switch cover plate (#37) and Insulator Plate
(#38).
3. Disconnect black wire from Post (#2) of Motor Sta~r
(#42).
4. Disconnect black wire from Motor to white wire from
Power Cord.
5. Remove outer Motor Housing (#9).
6. Loosen set screw (#10) and push Motor Field
Assembly (#23) out from the back of the outer Motor
Housing (#9).
7. Inspect Motor Field Assembly (#23). If damaged,
replace.
8. To install Motor Housing, reverse steps 1 through 6
here and steps 1through 6 of the Armature Replacement.

Gear Box
30
ITEM NO
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
~)2
~ __ ___,J 51
I~
0
0
I
PART NO DESCRIPTION
710-150 Power Cord (#31-33)
71 0-157 Cord Grip Nut
71 0-156 Cord Grip Washer
71 0-155 Rubber Grommet
71 0-154 Cord Grip Housing
700-784 Screw
700-653 Screw
761-132 Plate
761-192 Insulator Plate
71 0-050 Fuse 20 Amp
700-714 Nut
700-785 Lock Washer
700-657 Motor Starter
710-064 Wire
700-715 Screw
700-646 Toggle Switch
700-775 On/Off Plate
700-645 Rubber Boot
19t
QTY
1
1
1
1
1
2
9
1
1
1
2
3
1
1
1
1
1
1
20
Figures
ITEM NO
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
••r:::IISURI[ awiTCN II
'AC1'0R1' lET.
DO NOT ATTI:IIIIPT TO
AO.IUST.
WNT/11110
ELECTRICAL
SCHEMATIC
Figure 7
-.C)
"'ll
.'ll
PART NO DESCRIPTION QTY
702-039 Brush Insulator 2
702-067 Brush Spring 2
702-066 Brush 2
700-714 Screw 2
761-116
Thrust Ball 3
761-083
Output Pinion Gear 1
761-193
Front Cover 1
761-114
Screw 7
761-100 Crankshaft Housing 1
761-221. Bearing 1
700-680 Washer 1
761-084
Interior Pinion Gear 1
761-102
Washer 2
761-101
Bearing 1
761-086
Motor Housing (Inc. #69) 1
730-260 Screw 8
702-053 Brush Plate 2
700-771 Knob 1
702-079 0-Ring 1