Titan Performance Series 1650e User manual

Edition 12 / 2015 0558 771H
Performance Series 1650e
Performance Series 1650e
Airless high-pressure spraying unit
Airless Equipo de alta presión para pulverizar
Model:
0558780 Original operating manual
E
GB
Operating manual
Instrucciones de uso............... p. 24

2 Performance Series 1650e
GB
Warning!
Attention: Danger of injury by injection!
Airless units develop extremely high spraying pressures.
Be safety conscious!
1
2
3
Never put your ngers, hands or any other parts of the body into
the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury
to the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure Titan spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and
spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of
the unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the Titan spray gun using the safety catch on the trigger.
3. Switch o unit.

Performance Series 1650e 3
GB
Contents
Contents
Page
1. Safety regulations for Airless spraying...................................... 4
1.1 Explanation of symbols used.............................................................. 4
1.2 Electric Safety............................................................................................ 7
1.3 Electrostatic charging (formation of sparks or ames).............. 7
2. General view of application............................................................. 8
2.1 Application ................................................................................................ 8
2.2 Coating materials .................................................................................... 8
3. Description of unit................................................................................ 8
3.1 Airless process.......................................................................................... 8
3.2 Functioning of the unit ......................................................................... 8
3.3 Legend for explanatory diagram
Performance Series 1650e.................................................................... 9
3.4 Explanatory diagram Performance Series 1650e......................... 9
3.5 Technical data ........................................................................................10
3.6 Transportation........................................................................................10
3.7 Transportation in vehicle....................................................................10
3.8 Painting material setup.......................................................................10
3.9 Textured material setup......................................................................10
4. Starting operation..............................................................................11
4.1 High-pressure hose, spray gun and separating oil ...................11
4.2 Control panel indicators .....................................................................11
4.3 Pressure control knob settings.........................................................12
4.4 Connection to the mains network ..................................................12
4.5 Cleaning preserving agent when
starting-up of operation initially......................................................12
4.6 Taking the unit into operation with coating material..............12
4.7 Digi-Trac™ Control System.................................................................13
5. Spraying technique ...........................................................................14
6. Handling the high-pressure hose ...............................................15
7. Interruption of work..........................................................................15
Page
8. Cleaning the unit (shutting down) .............................................15
8.1 Cleaning unit from outside................................................................15
8.2 Cleaning the high-pressure lter.....................................................16
8.3 Cleaning Airless spray gun.................................................................16
8.4 Cleaning the inlet screen....................................................................16
9. Remedy in case of faults..................................................................17
10. Servicing..................................................................................................18
10.1 General servicing...................................................................................18
10.2 High-pressure hose...............................................................................18
11. Repairs at the unit ..............................................................................18
11.1 Relief valve...............................................................................................18
11.2 Replacing the motor assembly.........................................................18
11.3 Replacing the gears..............................................................................19
11.4 Replacing the transducer ...................................................................19
11.2 Inlet and outlet valve...........................................................................20
11.3 Packings....................................................................................................20
11.4 Performance Series 1650e connection diagram........................22
12. Accessories for Performance Series 1650e.............................23
13. Appendix.................................................................................................23
13.1 Selection of tip .......................................................................................23
13.2 Servicing and cleaning of Airless hard-metal tips.....................23
Spare parts list for main assembly ................................................................46
Spare parts list for uid section......................................................................48
Spare parts list for drive assembly ................................................................50
Spare parts list of lter assembly...................................................................51
Spare parts list for upright cart.......................................................................52
Warranty ...............................................................................................................54

4 Performance Series 1650e
GB
Safety Regulations
1. Safety regulations for Airless
spraying
1.1 Explanation of symbols used
This manual contains information that must
be read and understood before using the
equipment. When you come to an area that has
one of the following symbols, pay particular
attention and make certain to heed the
safeguard.
This symbol indicates a potential
hazard that may cause serious
injury or loss of life. Important
safety information will follow.
At
tention
This symbol indicates a potential
hazard to you or to the equipment.
Important information that tells
how to prevent damage to the
equipment or how to avoid causes
of minor injuries will follow.
Danger of skin injection
Danger of re from solvent and
paint fumes
Danger of explosion from solvent,
paint fumes and incompatible
materials
Danger of injury from inhalation
of harmful vapors
i
Notes give important information
which should be given special
attention.
HAZARD: INJECTION INJURY
Attention: Danger of injury by
injection! A high pressure stream
produced by this equipment can
pierce the skin and underlying
tissues, leading to serious injury and
possible amputation.
Do not treat a spraying injury as
a harmless cut. In case of injury to
the skin through coating materials
or solvents, consult a doctor
immediately for quick and expert
treatment. Inform the doctor about
the coating material or solvent used.
PREVENTION:
 • NEVERaimthegunatanypartofthebody.
 • NEVERallowanypartofthebodytotouch
theuidstream.DONOTallowbodyto
touch a leak in the uid hose.
 • NEVERputyourhandinfrontofthegun.
Gloves will not provide protection against
an injection injury.
 • ALWAYSlocktheguntrigger,shuttheuid
pump o and release all pressure before
servicing, cleaning the tip guard, changing
tips, or leaving unattended. Pressure will
not be released by turning o the engine.
ThePRIME/SPRAYvalveorpressurebleed
valve must be turned to their appropriate
positions to relieve system pressure.
 • ALWAYSkeeptipguardinplacewhile
spraying. The tip guard provides some
protection but is mainly a warning device.
 • ALWAYSremovethespraytipbefore
ushing or cleaning the system.
 • NEVERuseaspraygunwithoutaworking
trigger lock and trigger guard in place.
 • Allaccessoriesmustberatedatorabove
the maximum operating pressure range of
the sprayer. This includes spray tips, guns,
extensions, and hose.

Performance Series 1650e 5
GB
Safety regulations
HAZARD : HIGH PRESSURE HOSE
The paint hose can develop leaks
from wear, kinking and abuse. A
leak can inject material into the skin.
Inspect the hose before each use.
PREVENTION:
 • High-pressurehosesmustbechecked
thoroughly before they are used.
 • Replaceanydamagedhigh-pressurehose
immediately.
 • Neverrepairdefectivehigh-pressurehoses
yourself!
 • Avoidsharpbendsandfolds:thesmallest
bending radius is about 20 cm.
 • Donotdriveoverthehigh-pressurehose.
Protect against sharp objects and edges.
 • Neverpullonthehigh-pressurehoseto
move the device.
 • Donottwistthehigh-pressurehose.
 • Donotputthehigh-pressurehoseinto
solvents. Use only a wet cloth to wipe
down the outside of the hose.
 • Laythehigh-pressurehoseinsuchaway
as to ensure that it cannot be tripped over.
iOnly use Titan original-high-
pressure hoses in order to ensure
functionality, safety and durability.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can
explode or ignite. Severe injury
and/or property damage can occur.
PREVENTION:
 • Donotusematerialswithaashpoint
below 38° C (100° F). Flashpoint is the
temperature at which a uid can produce
enough vapors to ignite.
 • Donotusetheunitinworkplaceswhich
are covered by the explosion protection
regulations.
 • Provideextensiveexhaustandfreshair
introduction to keep the air within the
spray area free from accumulation of
ammable vapors.
 • Avoidallignitionsourcessuchasstatic
electricity sparks, electrical appliances,
ames, pilot lights, hot objects, and sparks
from connecting and disconnecting power
cords or working light switches.
 • Donotsmokeinsprayarea.
 • Placesprayersucientdistancefrom
the spray object in a well ventilated area
(add more hose if necessary). Flammable
vapors are often heavier than air. Floor
area must be extremely well ventilated.
The pump contains arcing parts that emit
sparks and can ignite vapors.
 • Theequipmentandobjectsinandaround
the spray area must be properly grounded
to prevent static sparks.
 • Useonlyconductiveorearthedhigh
pressure uid hose. Gun must be earthed
through hose connections.
 • Powercordmustbeconnectedtoa
grounded circuit (electric units only).
 • Alwaysushunitintoseparatemetal
container, at low pump pressure, with
spray tip removed. Hold gun rmly against
side of container to ground container and
prevent static sparks.
 • Followmaterialandsolventmanufacturer’s
warnings and instructions. Be familiar with
thecoatingmaterial’sMSDSsheetand
technical information to ensure safe use.
 • Uselowestpossiblepressuretoush
equipment.

6 Performance Series 1650e
GB
Safety regulations
 • Whencleaningtheunitwithsolvents,
the solvent should never be sprayed or
pumped back into a container with a small
opening (bunghole). An explosive gas/air
mixture can arise. The container must be
earthed.
 • Donotuseapaintorsolventcontaining
halogenated hydrocarbons. Such as
chlorine, bleach, mildewcide, methylene
chloride and trichloroethane. They are not
compatible with aluminum. Contact the
coating supplier about compatibility of
material with aluminum.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, and other materials
can be harmful if inhaled or come
in contact with body. Vapors can
cause severe nausea, fainting, or
poisoning.
PREVENTION:
 • Wearrespiratoryprotectionwhen
spraying. Read all instructions supplied
with the mask to be sure it will provide the
necessary protection.
 • Alllocalregulationsregardingprotection
against hazardous vapors must be
observed.
 • Wearprotectiveeyewear.
 • Protectiveclothing,glovesandpossibly
skin protection cream are necessary
for the protection of the skin. Observe
the regulations of the manufacturer
concerning coating materials, solvents and
cleaning agents in preparation, processing
and cleaning units.
HAZARD: GENERAL
This product can cause severe injury
or property damage.
PREVENTION:
 • Followallappropriatelocal,state,and
national codes governing ventilation, re
prevention, and operation.
 • Pullingthetriggercausesarecoilforce
to the hand that is holding the spray
gun. The recoil force of the spray gun
is particularly powerful when the tip
has been removed and a high pressure
has been set on the airless pump. When
cleaning without a spray tip, set the
pressure control knob to the lowest
pressure.
 • Useonlymanufacturerauthorizedparts.
User assumes all risks and liabilities when
using parts that do not meet the minimum
specications and safety devices of the
pump manufacturer.
 • ALWAYSfollowthematerial
manufacturer’sinstructionsforsafe
handling of paint and solvents.
 • Cleanupallmaterialandsolventspills
immediately to prevent slip hazard.
 • Wearearprotection.Thisunitcanproduce
noise levels above 85 dB(A).
 • Neverleavethisequipmentunattended.
Keep away from children or anyone not
familiar with the operation of airless
equipment.
 • Deviceweighsinexcessof36kg.Three-
person lift is required.
 • Donotsprayonwindydays.
 • Thedeviceandallrelatedliquids(i.e.
hydraulic oil) must be disposed of in an
environmentally friendly way.
 • Thisapplianceisnotintendedforuseby
persons (including children) with reduced
physical, sensory or mental capabilities,
or lack of experience and knowledge,
unless they have been given supervision
or instruction concerning use of the
appliance by a person responsible for their
safety. Children should be supervised
to ensure that they do not play with the
applicance.

Performance Series 1650e 7
GB
Safety regulations
1.2 Electric Safety
Electric models must be earthed. In the event
of an electrical short circuit, earthing reduces
the risk of electric shock by providing an escape
wire for the electric current. This product is
equipped with a cord having an earthing wire
with an appropriate earthing plug. Connection
to the mains only through a special feed point,
e.g. through an error protection insallation with
INF<30mA.
DANGER — Work or repairs at the
electrical equipment may only be
carried out by a skilled electrician.
No liability is assumed for incorrect
installation. Switch the unit o.
Before all repair work, unplug the
power plug from the outlet.
Danger of short-circuits caused by water
ingressingintotheelectricalequipment.Never
spray down the unit with high-pressure or high-
pressure steam cleaners.
Work or repairs at the electrical equipment:
These may only be carried out by a skilled
electrician.Noliabilityisassumedforincorrect
installation.
1.3 Electrostatic charging (formation of
sparks or ames)
Electrostatic charging of the unit
may occur during spraying due
to the ow speed of the coating
material. These can cause sparks
and ames upon discharge. The
unit must therefore always be
earthed via the electrical system.
The unit must be connected to an
appropriately-grounded safety
outlet.
An electrostatic charging of spray guns and the
high-pressure hose is discharged through the
high-pressure hose. For this reason the electric
resistance between the connections of the
high-pressure hose must be equal to or lower
than 1 MΩ.

8 Performance Series 1650e
GB
General view of application Description of unit
2. General view of application
2.1 Application
All painting jobs in the workshop and on the building site, small
dispersion work with the spray gun or internally fed Airless roller.
Examples of objects of spraying
Doors, door frames, balustrades, furniture, wooden cladding, fences
radiators (heating) and steel parts, internal ceilings and walls.
2.2 Coating materials
Processible coating materials
i
Pay attention to the Airless quality of the coating
materials to be processed.
Dilutable lacquers and paints or those containing solvents, two-
component coating materials, dispersions, latex paints.
NoothermaterialsshouldbeusedforsprayingwithoutTitan’s
approval.
Filtering
Despite suction lter and insertion lter in the spray gun, ltering of
the coating material is generally advisable.
Stir coating material before commencement of work.
i
Attention: Make sure, when stirring up with motor-
driven agitators that no air bubbles are stirred in. Air
bubbles disturb when spraying and can, in fact, lead
to interruption of operation.
Viscosity
With this unit it is possible to process highly viscous coating materials
of up to around 30.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction, they
mustbedilutedinaccordancewiththemanufacturer’sinstructions.
Two-component coating material
The appropriate processing time must be adhered to exactly. Within
this time rinse through and clean the unit meticulously with the
appropriate cleaning materials.
Coating materials with sharp-edged additional materials
These have a strong wear and tear eect on valves, high-pressure
hose, spray gun and tip. The durability of these parts cane be reduced
appreciably through this.
3. Description of unit
3.1 Airless process
The main areas of application are thick layers of highly viscous
coating material for large areas and a high consumption of material.
A piston pump takes in the coating material by suction and conveys it
to the tip. Pressed through the tip at a pressure of up to a maximum
of 221 bar (22.1 MPa), the coating material is atomised. This high
pressure has the eect of micro ne atomisation of the coating
material.
As no air is used in this process, it is described as an AIRLESS process.
This method of spraying has the advantages of nest atomisation,
cloudless operation and a smooth, bubble-free surface. As well as
these, the advantages of the speed of work and convenience must
be mentioned.
3.2 Functioning of the unit
In the following there is a short description of the technical
construction for better understanding of the function.
Titan Performance Series units are electrically driven high-pressure
spraying units.
A gear unit transfers the driving force to a crankshaft. The crankshaft
moves the pistons of the material feed pump up and down.
The inlet valve is opened automatically by the upwards movement
of the piston. The outlet valve is opened when the piston moves
downward.
The coating material ows under high pressure through the high-
pressure hose to the spray gun. When the coating material exits from
the tip it atomizes.
The pressure regulator controls the volume and the operating
pressure of the coating material.

Performance Series 1650e 9
GB
Description of unit
7
8
2
1
3
5
6
4
9
10
13
12
11
14
3.3 Legend for explanatory diagram Performance Series 1650e
1 Spray gun
2 High-pressure hose
3 Oil cup for Piston Lube (Piston Lube prevents increased wear
of the packings)
4 Oil level gauge
5 Pail hook
6 Oil button
7 Suction tube
8 Return hose
9 Cart
10 Relief valve
Lever position vertical – PRIME ( kcirculation)
  Leverpositionhorizontal–SPRAY(p)
11 Digi-Trac™ Control System
12 Control panel indicators
13 Pressure control knob
 14 ON/OFFswitch
3.4 Explanatory diagram Performance Series 1650e

10 Performance Series 1650e
GB
Description of unit
3.5 Technical data
Voltage: 100-110VoltAC,50Hz
Max. current consumption: 15 A / 20 A
Power cord: 3 x 1.5 mm2– 6 m or 4.6 m
Acceptance capacity: 2000 Watt
Max. operating pressure: 221 bar (22,1 MPa)
Volume ow at 12 MPa
(120 bar) with water: 5.0 l/min
Max tip size: 0.039 inch – 0.99 mm
Max. temperature of the
coating material: 43°C
Max viscosity: 30.000 MPa·s
Weight: 50 kg
Special high-pressure hose: DN6mm,15m,connection 
thread M 16 x 1.5
Dimensions (L X W X H): 632 x 568 x 743 mm
Altitude: This equipment will operate
correctly up to 2000 m above mean
sea level
Max sound pressure level: 80 dB (A) *
 * Placeofmeasuring:1mindistancefromtheunitand1.6
m above the oor, 12 MPa (120 bar) operating pressure,
reverberant oor.
3.6 Transportation
Pushing or pulling the unit
Pull out the handle (Fig. 2, Item 1) until it will come no further. Insert
the handle – push the buttons (2) on the spars, and then push in the
handle.
2
1
2
3.7 Transportation in vehicle
Secure the unit with a suitable fastening.
3.8 Paint material setup
i
This sprayer comes with a lter assembly installed.
If you plan to spray with untextured painting
materials, leave the lter installed.
3.9 Textured material setup
iThis sprayer comes with a lter plug that should be
put in place of the lter whenever spraying textured
materials. Follow these steps to remove the lter
and install the plug.
1. Loosen and remove the lter housing (1) by hand.
2. Remove the adapter spring (2), lter (3), bearing ring (4) and
spring (5) from the housing (7).
3. Make sure the O-ring (6) is still in place. Thread the lter plug
(8) into the housing until secure.
i
The lter plug should be hand-tightened, but make
sure it is seated fully into the lter housing.
1
2
4
5
3
6
8
7
i
If using this sprayer with textured materials, it is
important that the lter inside of the spray gun be
removed. See section 8.3.
iIf the sprayer will be used for spraying textured
products, removal of the inlet screen in the foot
valve may be necessary. This will allow proper
priming and ow of the textured product. See
section 8.4.