Titan Xi445 User manual
Owner’s Manual
Read this manual for complete instructions
Table of Contents
Safety................................................................................2-3
Components and Description ........................................4-5
Assembly.............................................................................6
Before You Begin ...............................................................7
Locking the Spray Gun.................................................7
Pressure Relief Procedure ...........................................7
Grounding the Spray Gun ............................................7
Preparing the Sprayer........................................................8
Preparing the Spray Hose..................................................9
Practice / Spraying Technique ........................................10
Spraying Troubleshooting..........................................11-12
Unclogging the Spray Tip ...........................................11
Cleaning the Spray Gun Filter ....................................12
Cleaning the Inlet Filter ..............................................12
Cleaning the Sprayer Filter.........................................12
Cleanup ........................................................................13-17
Cleanup for Latex materials ..................................13-14
Cleanup for Oil-based materials.................................15
Cleaning the Suction Set............................................16
Cleaning the Spray Gun Components........................17
Short-Term Storage..........................................................18
Long-Term Storage ..........................................................19
...........................................20
Troubleshooting / Maintenance ......................................21
Français.............................................................................23
Español..............................................................................45
Parts List ......................................................................66-67
Accessories ......................................................................67
Warranty............................................................................68
English
1-866-848-2698
Titan Technical Service
1770 Fernbrook Lane, Plymouth, MN 55447
fast. Call Titan toll-free if you have any comments or
problems with this product.
0109 • Form No. 0523838B
High Performance
Airless Sprayer
Model Xi445
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
The maximum operating range of the gun is 3600 PSI/248 BAR uid
pressure.
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the uid stream. DO
NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and release all
pressure before servicing, cleaning the tip or guard, changing
tip, or leaving unattended. Pressure will not be released by
turning off the motor. The PRIME/SPRAY knob must be turned
to PRIME to relieve the pressure. Refer to the Pressure Relief
Procedure (page 7) described in the pump manual.
• ALWAYS keep the tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before ushing or cleaning the
system.
• Paint hose can develop leaks from wear, kinking and abuse. A
leak can inject material into the skin. Inspect the hose before
each use. Do not use hose to lift or pull equipment.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above 3000 PSI/207 BAR.
This includes spray tips, guns, extensions, and hose.
to research toxicity. Toxicity is a concern with some coatings
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
• Use a respirator or mask if vapors can be inhaled.
Read all instructions supplied with the mask to be
sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating
manufacturer.
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· Read all safety information before operating
the equipment.
this manual. Be familiar with the controls and proper usage of the equipment.
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
• Provide extensive exhaust and fresh air introduction to keep the
air within the spray area free from accumulation of ammable
vapors. Solvent and paint fumes can explode or ignite.
• Do not spray in a conned area.
• Avoid all ignition sources such as static electric
sparks, open ames, pilot lights, electrical
appliances, and hot objects. Connecting or
disconnecting power cords or working light
switches can make sparks. Paint or solvent
owing through the equipment is able to result in
static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Place pump at least 20 feet (6.1 meters) from the spray object in
a well ventilated area (add more hose if necessary). Flammable
vapors are often heavier than air. Floor area must be extremely
well ventilated. The pump contains arcing parts that emit sparks
and can ignite vapors.
• The equipment and objects in and around the spray area must
be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags
and other ammable materials.
• Use only conductive or grounded high pressure uid hose. Gun
must be grounded through hose connections.
• Power cord must be connected to a grounded circuit.
• Always ush unit into a separate metal container, at low pump
pressure, with spray tip removed. Hold gun rmly against side
of container to ground container and prevent static sparks.
• Follow the material and solvent manufacturer’s warnings and
instructions. Know the contents of the paints and solvents being
sprayed. Read all Material Safety Data Sheets (MSDS) and
container labels provided with the paints and solvents. Follow
the paint and solvent manufacturer’s safety instructions.
• Use extreme caution when using materials with a ashpoint
below 70ºF (21ºC). Flashpoint is the temperature that a uid
can produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose
a spray area. Do not use plastic drop cloths when spraying
ammable materials.
• Use lowest possible pressure to ush equipment.
• Do not spray onto pump assembly.
Will cause property damage or severe injury.
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach,
mildewcide, methylene chloride and 1,1,1 - trichloroethane. They
are not compatible with aluminum.
• Contact your coating supplier about the compatibility of material with
aluminum.
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· Read all safety information before operating
the equipment.
Can cause severe injury or property damage.
• Read all instructions and safety precautions before operating
equipment.
• Follow all appropriate local, state, and national codes governing
ventilation, re prevention, and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the General
Standards and part 1926 of the Construction Standards should
be consulted.
• Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specications and safety requirements of the pump
manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace the hose if any of these conditions exist.
Never repair a paint hose. Replace it with another grounded
high-pressure hose.
• All hoses and ttings must be secured before operating spray
pump. Unsecured parts can eject at great force or leak a high
pressure uid stream causing severe injury.
• All hoses, swivels, guns, and accessories must be pressure
rated at or above 3000 PSI/207 BAR.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children away from
the equipment at all times.
• Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of
drugs or alcohol.
Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the plug on the
product. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating. A 14 or 12
gauge cord is recommended (see chart below). If an extension cord
is to be used outdoors, it must be marked with the sufx W-A after the
cord type designation. For example, a designation of SJTW-A would
indicate that the cord would be appropriate for outdoor use.
Cord gauge Maximum cord length
12 150 feet
14 100 feet
of the sprayer.
• Always disconnect the motor from the power supply before
working on the equipment.
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, do not connect
the green grounding wire to either at blade terminal. The wire with
insulation having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify the
plug provided. If the plug will not t the outlet, have the proper outlet
installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make sure that
the product is connected to an outlet having the same conguration as
the plug. No adapter should be used with this product.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
the Troubleshooting section of this
1-866-248-2698
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Components and Description
Components Tools Needed for Assembly
The shipping carton for your painting system contains the
• Suction tube and return tube
• Pump cleaning adapter
• Spray gun with lter
• Spray tip assembly
• 50’, 1/4” diameter pressure hose
• Instruction manual
• Two adjustable wrenches
• Extension cord (refer to
n, page 3).
Controls and Functions
ON/OFF Switch .............................. The ON/OFF switch turns the power to the sprayer on and off (O=OFF, l=ON).
Suction tube................................... Fluid is drawn through the suction tube into the pump.
Fluid Section.................................. A piston in the uid section moves up and down to create the suction that draws uid through the
suction tube.
...................................... The spray gun controls the delivery of the uid being pumped.
Spray Hose..................................... The spray hose connects the gun to the pump.
Return Tube ................................... Fluid is sent back out through the return tube to the original container when PRIME/SPRAY knob is
in PRIME position.
Pump Cleaning Adapter................ The adapter allows you to attach a garden hose to the suction tube for easy cleanup (latex
materials only).
...................... The PRIME/SPRAY knob directs uid to the spray hose when set to SPRAY or the return tube
when set to PRIME. The arrows on the PRIME/SPRAY knob shows the rotation directions for
PRIME and SPRAY.
The PRIME/SPRAY knob is also used to relieve pressure built up in the spray hose (see Pressure
Relief Procedure, page 7).
................ The pressure control knob regulates the amount of force the pump uses to push the uid.
Sprayer Filter ................................. This lters the spray material prior to it reaching the spray gun to help prolong spray tip life.
............................... The Sureo™ valve is designed to keep the inlet valve open and from sticking due to dried
materials. The Sureo™ valve is activated automatically every time you turn the ON/OFF switch
ON.
.............................. In case the sprayer shuts down due to an electrical overload, unplug the power cord and press the
button on the bottom of the sprayer.
Up to .48 gallon (1.81 liters) / minute
7/8 Hp PMDC motor
15 amp minimum circuit on 115 VAC, 60 Hz current
8000 Watt
Spray gun trigger lock and pressure diffuser; built-in tip
safety guard; PRIME/SPRAY knob for safe pressure
release.
Sprays a variety of paints, primers, stains, preservatives
and other nonabrasive materials, including pesticides and
liquid fertilizers.
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Components and Description
Lubricating area
Spray hose port
Pump cleaning adapter
Pail bracket
Clip
Return tube
Suction tube
Inlet filter
Cart handle
Hose bracket
Return tube fitting
Sureflo™ valve
Spray hose
PRIME / SPRAY knob
PRIME
position
SPRAY
position
Sprayer filter housing
(opposite side)
Pressure control knob
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ON / OFF switch
l = ON
0 = OFF
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Spray Gun Assembly
Spray gun
Spray
guard
Spray tip
Saddle seat**
Washer**
Saddle seat and washer come
pre-assembled inside spray guard
**
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Assembly
Do not plug in the power cord until assembly is complete.
1. Lift the cart handle until it locks into place.
3. Thread the other end of the hose to the spray gun. Hold
the gun with one adjustable wrench, and tighten the
hose nut with the other.
2. Thread one end of the high pressure spray hose to
the spray hose port. Hold the port with an adjustable
wrench, and tighten the hose with the other.
4. Remove cap from inlet valve
(a). Thread the suction tube
onto the inlet valve and
tighten rmly by hand. Be
sure that the threads are
straight so that the tting
turns freely.
5. Press the return tube onto the return tube tting.
Squeeze clip over the return tube tting to secure the
return tube.
6. Verify that the seal is present inside the suction tube.
Thread the inlet lter into the end of the suction tube.
(a)
The spray tip should not
be attached until after the
been purged and primed.
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Before you Begin - This section contains instructions that
will be repeated throughout this manual.
tip or when the spray gun is not in use.
To lock the gun, turn the trigger lock forward and slightly down
until it stops.
To unlock the spray gun, turn the trigger lock toward the
handle.
Pressure Relief Procedure
Be sure to follow the Pressure Relief Procedure when shutting the unit off for
1. Lock the spray gun off (see
directions above). Flip the ON/
OFF switch to the OFF position.
2. Turn the PRIME/SPRAY knob to
PRIME.
3. Unlock the spray gun and trigger
spray gun into the side of the
material bucket. Lock the spray
gun.
spray gun must be grounded while preparing the spray
hose or cleaning.
container while purging. Failure to do so may lead to a
static electric discharge which may cause a fire.
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Preparing the Sprayer
cleaned out of the system prior to use. Follow the steps below.
1. Before priming, squirt a teaspoon of separating oil (P/N
0516444, sold separately) into the indicated area. Light
household oil can be substituted if necessary.
4. Turn the pressure control knob to maximum pressure
(+). Turn the PRIME/SPRAY knob to PRIME.
6. Switch the pump OFF (O). Remove the return tube from
the waste container and place it in its operating position
above the container of spraying material. Use the metal
clip to bind the two hoses together.
3. Place a full container of spraying material underneath
the suction tube (a). Secure the return tube (b) into a
waste container.
5. Plug in the sprayer and move the ON/OFF switch to the
ON (l) position.
(a)
(b)
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spray material is coming from the return tube.
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The spray tip assembly should not be attached to the spray gun when purging the spray hose. Failure to comply
1. Unlock the spray gun and turn the PRIME/SPRAY knob
to PRIME.
2. PULL the trigger and aim the spray gun at the side wall
of a waste container.
3. While pulling the trigger, switch the pump ON (l), and
turn the PRIME/SPRAY knob to SPRAY. Hold the
trigger until all air, water, or solvent is purged from the
spray hose and material is owing freely.
4. Release trigger and perform the Pressure Relief
Procedure, page 7).
5. Lock the spray gun trigger.
6. Make sure the saddle seat and black seal are in
place inside the tip guard nut (see Components and
Description, page 5).
7. Insert spray tip (a) into the side of the spray guard (b).
The pointed end (c) of the spray tip should be facing
forward as shown.
(a)
(c)
(b)
8. Thread the spray tip guard assembly onto the gun.
Tighten by hand.
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grounded (see n
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Begin
tightening
the tip at
this angle
. . .to achieve
the desired
spray angle
when tight.
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Practice / Spraying Technique
1. Switch the pump ON (l). Turn the PRIME/SPRAY knob
to SPRAY. Turn the pressure control knob to maximum
pressure (+). The spray hose should stiffen as paint
begins to ow through it.
2. When motor shuts off, unlock the spray gun and spray a
test area to check the spray pattern.
The motor will cycle on and off automatically as it needs
pressure.
Good spray pattern
Paint tailing pattern
(pressure too low,
clogged tip)
Keep the spray gun at right angles to the
surface. This means moving your entire
arm back and forth rather than just exing
your wrist.
Heavy CoatLight Coat Light Coat
Keep the spray gun perpendicular to the
surface, otherwise one end of the pattern
will be thicker than the other.
Approximately
10 to 12 inches
Right way
Wrong way
Trigger gun after starting the stroke.
Release the trigger before ending the
stroke. The spray gun should be moving
when the trigger is pulled and released.
Overlap each stroke by about 30%. This
will ensure an even coating.
Approximately
10 to 12 inches
Keep stroke
even
Start
stroke
End
stroke
Pull
trigger
Release
trigger
Move
steadily
Short-Term Storage
instructions (page 18).
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CLEAN
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Spraying Troubleshooting -
Do not attempt to unclog or clean the tip with your
instrument to clean the tip. The hard tungsten carbide can chip.
1. Release the trigger and lock the trigger off (see
page 7). Rotate the reversible tip arrow 180º so
that the point of the arrow is toward the rear of
the gun (CLEAN position).
pressure and the tip will turn more easily.
(see page 7)
SPRAY
(see page 7)
2. Turn the PRIME/SPRAY knob to SPRAY.
3. Unlock the trigger and squeeze the trigger, pointing the
gun at a scrap piece of wood or cardboard. This allows
pressure in the spray hose to blow out the obstruction.
When the nozzle is clean, material will come out in a
straight, high pressure stream.
follow the r
page 12.
4. Release the trigger and lock the trigger off (see
page 7). Reverse the tip so the arrow points
forward again (SPRAY position). Unlock the gun
and resume spraying.
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Spraying Troubleshooting -
be cleaned more often.
1. Perform Pressure Relief Procedure, page 7.
2. Unclip the trigger guard from the lter housing by pulling
outward from the lter housing. Unscrew the lter
housing.
3. Remove the lter from the spray gun housing and clean
with the appropriate cleaning solution (warm, soapy
water for latex paints, mineral spirits for oil-based
materials).
need to be unscrewed from the gun housing (turn
4. Inspect the lter for holes (see inset, right). Replace if
holes are found.
5. Screw the tapered end of the lter into the gun housing
(turn counterclockwise to tigthen).
6. Reassemble the spray gun.
Threaded
end
(filter top)
Hole
Filter
Trigger
guard
Filter
housing
Spraying Troubleshooting -
1. Remove the lter by unscrewing it from the suction tube.
Clean the lter with the appropriate cleaning solution
(warm, soapy water for latex materials, mineral spirits for
oil-based materials).
2. Thread the lter back into place.
Troubleshooting you are still experiencing problems
Troubleshooting section (page 21).
Spraying Troubleshooting - Cleaning the Sprayer Filter
1. Perform Pressure Relief Procedurepage 7.
2. Unscrew the lter housing from the side of the sprayer
with an adjustable wrench.
3. Unscrew the lter from the sprayer and clean by hand
using the appropriate cleaning solution.
4. Thread the lter (threaded end rst) back into the
sprayer. Replace the lter housing and tighten with an
adjustable wrench.
Troubleshooting section (page 21).
13 English
Cleanup
mineral spirits. DO NOT use gasoline to clean your sprayer.
storage.
length away from spray pump.
1. Lock the gun and remove the spray tip assembly. Place
the suction tube and return tube into an empty waste
container.
3. Remove the inlet lter from the suction tube and place
into the waste container.
2. Using a garden hose, rinse off the suction tube, return
tube and inlet lter. Empty the waste container.
4. Verify that the seals
are present inside the
adapter and suction
tube (a). Thread the
pump cleaning adapter
(b) onto a garden hose
(c). Connect hose and
adapter to the tting on
the end of the suction
tube (d).
(b)
(c)
(d)
(a)
Empty waste
container
Cleanup - Oil-Based Materials instructions.
Continued on next page.
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14
Cleanup - Latex materials (continued)
5. Unclip the return tube from the suction tube and place it
into the waste container. Turn the PRIME/SPRAY knob
to PRIME.
7. Place the original material container next to the waste
container. Aim the spray gun into the side of the
original material container and hold the trigger.
9. When cleaning solution ows from the spray gun, keep
holding the trigger and aim the spray gun into the side of
the waste container.
10. Trigger the gun until the uid owing out of the gun is
clear. You may need to empty the waste container and
continue ushing.
11. Turn the PRIME/SPRAY knob to PRIME and trigger gun
to relieve pressure.
s.
6. Turn water supply on. Turn pump ON (l). Water will go
into the suction tube and out through the return tube.
Let pump run for a few minutes to allow the return tube
to be ushed.
8. While pulling the trigger, turn the PRIME/SPRAY knob
to SPRAY to purge material from the hose back into the
original container.
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Waste
container
Containers should
be touching
Original
material
container
Hold trigger
Hold trigger
Spray material
into original container
Spray water into
waste container
through steps 7 and 8.
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Cleanup - oil-based materials
1. Lock the gun and remove spray tip assembly.
Submerge suction set into a bucket with appropriate
cleaning solution.
3. While pulling the gun trigger, turn the pump ON (l),
and turn the PRIME/SPRAY knob to SPRAY to purge
material from the hose back into the original container.
4. When cleaning solution ows from the spray gun, keep
holding the trigger and aim the spray gun into the side
of the waste container (ground gun with a metal
5. Trigger the gun until the uid owing out of the gun
is clear. You may need to dispose and obtain new
cleaning solution.
6. Turn the PRIME/SPRAY knob to PRIME and trigger gun
once to relieve pressure.
Cleaning the Suction Set.
2. Place a waste container next to the original material
container. Aim the spray gun into the side of the
original material container and hold the trigger.
Spray material
into original container
Spray cleaning solution
into waste container
Hold trigger
Containers should
be touching
Original
material
container
Hold trigger
Waste
container
• Hold trigger
• Turn pump ON (l)
• Turn PRIME/SPRAY knob to SPRAY
cleaning solution
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Cleaning the Suction Set
1. Lock the gun and turn the pump OFF (O).
3. When suction set is clean, thread the suction tube back
into the inlet valve, and replace the return tube onto the
return tube tting. Replace clip.
5. Turn the PRIME/SPRAY knob to PRIME. Turn the pump
ON (l), and trigger the gun once into a waste container
to relieve pressure.
6. Let the pump circlulate cleaning solution through the
suction set for 2-3 minutes. Turn the pump OFF.
2. Remove the suction hose and return tube and clean it
using the appropriate cleaning solution. You should also
wipe the threads of the inlet nut (a) and remove and
clean the inlet lter.
4. Submerge the suction set into a bucket of new cleaning
solution.
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(a)
again using water to prepare it for storage. Repeat #1 -
s.
2 to 3 minutes
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1. Make sure the pump is switched OFF (O). Make sure
the PRIME/SPRAY knob is turned to PRIME. Unplug
the sprayer.
3. Remove lter from spray gun (refer to Cleaning the
r, page 12).
5. Install gun lter tapered-end rst. Reassemble spray
gun.
7. Thread the spray gun back onto the paint hose. Tighten
with a wrench.
2. Remove spray gun from the paint hose using adjustable
wrenches.
4. Remove spray tip (a) from spray guard assembly. Clean
spray tip with a soft-bristled brush and the appropriate
cleaning solution. Be sure to remove and clean the
washer (b) and saddle seat (c) located in the rear of the
spray tip assembly.
6. Install spray tip (a), saddle seat (c) and washer (b), and
replace spray guard assembly.
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(b)
(c)
(a)
(b)
(c)
(a)
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Title
Short-Term Storage (up to 16 hours)
Cleanup and Long-
Term Storage steps.
Shutdown
1. Lock the spray gun off.
2. Turn the PRIME/SPRAY knob to PRIME. Switch the
pump OFF (O). Unplug the sprayer.
1. Remove the gun from the plastic bag. Stir the water into
the paint.
3. Turn the PRIME/SPRAY knob to SPRAY. Test the
sprayer on a practice piece and begin spraying.
3. Pour 1/2 cup water slowly on the top of the paint to
prevent the paint from drying. Wrap the spray gun
assembly in a damp cloth and place it in a plastic bag.
Seal the bag shut. Place the sprayer in a safe place out
of the sun for short-term storage.
2. Turn the PRIME/SPRAY knob to PRIME. Plug sprayer
in. Turn the switch to ON (I).
Startup
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Long-Term Storage
1. Fill a cup or other container with two ounces of
separating oil (P/N 0516444, sold separately) and
submerge the inlet valve into the oil. Light household oil
can be substituted.
2. Place a rag over the spray hose port, and turn the switch
ON (l). When the oil has been pumped from the cup,
turn the pump OFF (O).
4. Wipe the entire unit, hose and gun with a damp cloth to
remove accumulated paint. Replace the high pressure
hose to the paint hose port.
Separating oil
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1. Remove the suction set. Loosen the tting as shown (a)
and remove the Sureo™ valve solenoid.
3. Check the O-ring on the Sureo™ valve connecting
area as shown. Clean any paint residue and lubricate
with separating oil (P/N 0516444).
5. Replace Sureo™ valve assembly by placing it over the
housing and replacing the clip.
2. Pull the retaining clip (b) from the sprayer as shown
and remove the Sureo™ valve assembly (b) from the
sprayer. Visually inspect the inside and outside of the
Sureo™ valve assembly. Clean any paint residue with
the appropriate cleaning solution.
4. Clean any paint residue found inside the Sureo™ valve
connecting area.
6. Replace Sureo™ valve solenoid.
(b)
(a)
will not let the solenoid be reattached.
This manual suits for next models
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