TMG TMG-RSV70G User manual

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CONTENTS
1. PREFACE..................................................................................................................................................3
2. SAFETY ALERTS.......................................................................................................................................3
3. DRIVING QUALIFICATION .........................................................................................................................3
4. SAFETY PRECAUTIONS ............................................................................................................................3
4.1 General precautions ........................................................................................................................3
4.2 Preparations for safety operation.....................................................................................................4
4.3 Attentions before starting up engine ................................................................................................4
4.4 Attentions after starting up engine...................................................................................................4
4.5 Attentions during working ...............................................................................................................4
4.6 Attention of loading and unloading the machine ...............................................................................4
4.7 Attention of the maintenance...........................................................................................................4
5. SET-UP FOR FIRST USE. ...........................................................................................................................5
5.1 Unpack the package. .......................................................................................................................5
5.2 Assemble the three lower side panels(2,3,4) ....................................................................................5
5.3 Assemble the main body. ..............................................................................................................5
5.4 Tighten all bolts. .............................................................................................................................5
5.5 Check and trial run ..........................................................................................................................5
6. OPERATION. ............................................................................................................................................6
6.1 Inspection before operation.............................................................................................................6
6.2 Start up the engine..........................................................................................................................7
6.3 Machine running .............................................................................................................................7
6.4 Machine stopping............................................................................................................................7
6.6 Machine movement.........................................................................................................................8
6.6 Operation under the low temperature. ..............................................................................................8

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7 REGULAR MAINTENANCE..........................................................................................................................8
7.1 Maintenance and repairs every 10 hours ..........................................................................................8
7.2 Maintenance and repairs every 50 hours ..........................................................................................9
7.3 Maintenance and repairs every 100 hours ........................................................................................9
7.4 Maintenance and repairs every 300 hours ......................................................................................10
7.5 Maintenance and repairs every 500 hours ......................................................................................10
7.6 Recommended lubricant................................................................................................................10
8. MAIN TECHNICAL PARAMETERS............................................................................................................11
9. PART LIST .............................................................................................................................................13
Part of Machine ..................................................................................................................................13
Part of Screen deck.............................................................................................................................14
Part of Main body................................................................................................................................15
Part of Drive box .................................................................................................................................16
Part list ..............................................................................................................................................17

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1. PREFACE
Thank you very much that you have purchased the products.
This operation manual will tell you how to correctly operate and maintain your machine. Before using the machine, please
read the operation manual thoroughly to guarantee the correct operation. Following the operation requirements in the
operation manual will make that your machine is in the best operation state so as to extend the life of the set. For you own
safety and protection injury, carefully read, understand and observe the safety instructions described in this manual.
Keep this manual or a copy of it with the machine. This machine is built with user safety in mind; however, it can present
hazards if improperly operate and serviced. Follow operating instructions carefully!
With the increasing improvement and enhance of the products made by the company, there may be some differences
between the contents described in the operation manual and the practical products, it is our desire that the users will pay
attention to the differences.
2. SAFETY ALERTS
In order to operate the machine safely, it is very necessary to maintain the machine regularly. Please read the Safety alerts
carefully to master the skills of maintenance and operation.
3. DRIVING QUALIFICATION
QUALIFIED STAFFS ARE ALLOWED TO OPERATE THE MACHINE
1. Screening task
Operator should get training on the aspects of screening before operating the machine.
2. Loading and unloading the machine
Operator should get training on the aspects of Loading and unloading the machine.
4. SAFETY PRECAUTIONS
4.1 GENERAL PRECAUTIONS
Read the Manual carefully to understand and master the operating methods and functions, know the operation
device and meanings of labels.
Comply with the rules
Be familiar with the working site in advance.
Be familiar with the functions of the machine.
Please operate the machine within the allowed range.
Check the machine before operating. Make sure the functions of the machine are sound.
Pay attention to the bystanders during working.
Do not touch fire components.

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Pay attention to fireproof.
Fuel and oil catch fire easily, do not smoking and using match and lighter. The engine should be turned off the engine
before filling fuel and far from open fire.
4.2 PREPARATIONS FOR SAFETY OPERATION
Cleaning the machine.
Check the machine before operation. Make sure the functions of the machine are sound.
Check and make sure the enough level of all the liquid.
Check and make sure no leaking of oil and fuel.
4.3 ATTENTIONS BEFORE STARTING UP ENGINE
Ensure safety around the machine before starting up engine.
Be care of ventilate.
It is danger to inhale the exhaust gas, ensure enough ventilate during working.
Do not near exhaust pipe.
The exhaust gas is poisonous.
4.4 ATTENTIONS AFTER STARTING UP ENGINE
Preheat the machine.
Idle the machine several minutes after starting up the engine. Do not operate the machine in high speed at the
beginning of operating. Those will avoid damaging the machine, and prolong the life of machine,
Trial run
Trial operate the machine and check if every function are sound.
4.5 ATTENTIONS DURING WORKING
Avoid operation errors.
Focus on operation, and pay attention to bystanders.
Be careful of bystanders during operating.
Repair the machine at once when meeting shortcomings.
4.6 ATTENTION OF LOADING AND UNLOADING THE MACHINE
Use the hard climbing board with appropriate width, length and thickness for safe loading and unloading
Don’t use redirector on the climbing board.
Use the rope with the adequate strength to lifting the machine
Please vertical lifting the machine
After loading, the machine firmly fixed. Then inset the block under the double side of drums
4.7 ATTENTION OF THE MAINTENANCE
Keep the machine clean
Be Careful of the hot components

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Engine oil and oil in reduction system will be hot after the machine has run for a few minutes, don’t do the repair until
the machine become cool.
Disposal of the waste oil.
Discharge the oil into a suitable container instead of draining the waste oil to the river and sewer. Attention to
protect environment.
5. SET-UP FOR FIRST USE.
5.1 UNPACK THE PACKAGE.
Check against the parts list to make sure all parts are received.
Take out all components from package.
5.2 ASSEMBLE THE THREE LOWER SIDE PANELS (2,3,4)
Bolt on but don't tighten at this step.
5.3 ASSEMBLE THE MAIN BODY.
Lifting the machine main body(1) and sit on the lower panels.
Use the eye-bolts to lift the machine main body by a proper lifting device.
5.4 TIGHTEN ALL BOLTS.
Adjust and make sure all components are in right position and then tighten all bolts.
5.5 CHECK AND TRIAL RUN
Fill oil and fuel into the engine(5).
Fill oil to gear box.

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Grease the bearings(6).
Machine was pre greased at factory, just to do a check.
Check and tension the mesh by tightening the bolts(7).
Trial running.
Number
Name
1
Main body
2
Lower side panel-Left
3
Lower side panel-Front
4
Lower side panel-Right
5
Engine
6
Grease nipple
7
Mesh tension bolt
6. OPERATION.
6.1 INSPECTION BEFORE OPERATION
Ensure the machine is level and siting in a hard ground stably.

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6.2 START UP THE ENGINE
1) Turn fuel shut-off valve to the “ON” position (if equipped).
2) Start engine as follows:
Cold engine: Place throttle control midway between SLOW and FAST position. Place choke control into ON position.
Warm engine: Place throttle control midway between SLOW and FAST position. Return choke to OFF position as soon
as engine starts. A warm engine usually does not require choke on.
3) Retractable start: Slowly pull starter handle until just past compression-STOP! Return starter handle, firmly pull
straight out to avoid excessive rope wear from starter guide.
4) Gradually return choke control to OFF position after engine starts and warm up.
5) Ensure that the exhaust color normal, no unusual sounds and smells.
6.3 MACHINE RUNNING
Attention: Before running the machine, please ensure that there is no person and obstacles nearby.
Adjust the “Throttle level handle” to Fast to make screen working in proper speed.
Attention: Should gentle push “Throttle level handle”, not too fast.
6.4 MACHINE STOPPING
1) The Engine runs 2 to 3 minutes under the idle situation.
2) Engine will stop when the throttle switch is pushed to the bottom position.
3) Remove dirt and water on the machine.
4) Two holes in the front of the machine can be sued for forklift, easy movement.

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5) If long-term storage is needed , please start the machine regularly to prevent corrosion. Start the machine at least
one time per month to prevent the oil layer deteriorates, and charge at the same time.
6.6 MACHINE MOVEMENT
Using a forklift, adjust the width of folk arm to fit the distance of holes in the front of the machine.
6.6 OPERATION UNDER THE LOW TEMPERATURE.
Use the fuel and oil of low viscosity to prevent the faults occurring in the low temperature.
7 REGULAR MAINTENANCE
7.1 MAINTENANCE AND REPAIRS EVERY 10 HOURS
1)Engine oil
Put the engine in the horizontal position, check the oil level.
If the oil level is not within the scale of oil level indicator, please add. ②
2)Reduction box oil Tank
If the oil level is not within the scale of oil level indicator, please add. ①

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7.2 MAINTENANCE AND REPAIRS EVERY 50 HOURS
1)Inject the grease to the bearings.
2)Change oil in 2 : 1 with Clutch Reduction System.
7.3 MAINTENANCE AND REPAIRS EVERY 100 HOURS
1)Change the engine oil.
Open the oil plug and discharge the engine oil when the oil is still warm.
Tighten the drain plug; inject the engine oil though the oil filling port.
2)Clean the fuel filters.
3)Clean the air filters

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7.4 MAINTENANCE AND REPAIRS EVERY 300 HOURS
1)Replace air cleaner element.
2)Check the fuel filters and clean or replace if needed.
3)Check and adjust valve clearance when engine is cold.
7.5 MAINTENANCE AND REPAIRS EVERY 500 HOURS
1)Replace spark plug and set gap.
7.6 RECOMMENDED LUBRICANT
1)Engine oil in low temperature SAE 10W-30
in high temperature SAE 40
2) Reduction oil 20W-40
3)Lubricating grease Heat-resistant lithium saponify
4)Fuel oil Gasoline oil (meet national standard)

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8. MAIN TECHNICAL PARAMETERS
TECHNICAL SPECIFICATIONS
Application
Topsoil, Compost, Drainage Rock, Pea Gravel, Sand, Bark, Site
Clearance, Groundworks
KEY SPECIFICATIONS
DATA
Capacity
60 TPH
Fuel Consumption
0.8 L/h
Fuel Tank Capacity
2.6 Liters
Length
1250 mm
Width
2320 mm
Height
1940 mm
Number of Screen Deck
Single
Screen Deck Dimensions
1730 mm x 1388 mm
Angle of Screen Deck
30 Degree
Mesh Size
1720 mm x 1230 mm
Screen Mesh Quick-Change
End-Tensioning Quick-Mount, Bolt tighten.
Load Height
1.96 m
Maximum Bucket Width Recovery
1800 mm
Maximum Single Load
0.7-1 m3
Average Load Cycle Time:
12 Seconds
Working Amplitude
20 mm
RPM Operating Range
400-600 RPM

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Engine Manufacturer
KOHLER
Model
Command PRO CH255 with reduction system
Number of Cylinders
Single
Power
5.5 HP (4kW)
Starter
Retractable Starter
Displacement
177 cc
Oil Capacity
0.6 L
Cooling
Air Cooling
Weight
650 kgs
Packing size
2230 mm x 1690 mm x 840 mm
Shipping Weight
820 kgs

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9. PART LIST
PART OF MACHINE

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PART OF SCREEN DECK

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PART OF MAIN BODY

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PART OF DRIVE BOX

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PART LIST
PART
NAME
SPC
QTY
1
Below panel left
1
2
Below panel front
1
3
Below panel right
1
4
Upper panel left
1
5
Upper panel front
1
5-1
Pulley box cover
1
5-2
Pulley box
1
6
Upper panel right
1
7
Engine guard cover
1
8
Engine /Reduction
CH255
1
9
Engine guard
1
10
L plate
2
11
Beam
1
12
Screen deck
1
12-1
Mesh Deck
1700*1260
1
12-2
Mesh
AP100*20
1
12-3
Skirt rubber
5MM
2
12-4
Rubber clip left
1
12-5
Rubber clip right
1
12-6
Spring base left
1
12-7
Spring base right
1
12-8
Front leaf spring unit
8MM/2
2
12-8-1
Front leaf spring unit-long leaf spring
1
12-8-2
Front leaf spring unit-short leaf spring
1
12-8-3
Front leaf spring unit-base plate with bolt
1
12-8-4
Front leaf spring unit-base plate
1
12-9
Support arm
2
12-10
Rear spring
2
12-11
Nylon bush
2

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12-12
Rear spring Bolt/Nut/Washer
M8*40
4
12-13
Rear spring clip plate
4
12-14
Mesh tensioner
1
12-15
Front spring Bolt/Nut/Washer
M8*50
2
12-16
Bolt/Nut/Washer
M12*45
10
13
Bolt/Nut/Washer
M16*40
44
14
Bolt/Nut/Washer
M10*20
6
15
Hinge
CL218-1A
5
16
Timing pulley
5M-60Z-N25
2
17
Shaft-end plate/bolt
M8*15
2
18
Idle pulley
SPZ190-2
1
19
Timing belt
5M-2060-20
1
20
V-Belt
SPZ1663La
2
21
Drive pulley
SPZ63-2
1
22
Engine guard handrail
1
23
Vibratory set
2
23-1
Bearing house
2
23-2
Bearing UCF205
UCF205
2
23-3
Bearing cover
4
23-4
Bearing
22210E
2
23-5
Bearing holder
22210E
2
23-6
Bearing Seal
3*50
4
23-7
Connector
2
23-8
Bearing UCF205
UCF205
2
23-9
Short shaft
25*140
1
23-10
Long shaft
25*172
1
23-11
Bolt M14x80
M14*80
8
23-12
Nut/Washer M14
M14
8
23-13
Bearing cover screw
M5*10
20
23-14
Bolt/Nut/Washer M12
M12*30
24
23-15
Greaser M6/M10
M6/8
6

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