TMI Products Save-T SCREEN-PRO User manual

SCREEN-PRO™
IN-JAMB MOUNTING METHOD
INSTALLATION INSTRUCTIONS
All Season Roll-Up Doors
Spring Loaded
Carefully examine the crate(s) for damage before opening. If the carton is damaged, immediately notify shipping
company. Open the carton(s) and remove all protective packaging. Retain the shipping carton(s) until the unit(s) is
installed and properly operating. TMI, LLC is not responsible for delayed or late claims.
READ THIS FIRST
Group of Companies
Serial No: ________________ Model #: _______________ Date Purchased: ___________

Read and Save These Instructions
To Reduce the Risk of Injury, Observe the Following:
Warning
• Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.
• Installation work must be done by a qualied person(s) in accordance with all applicable codes and standards.
• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Please read the “READ THIS FIRST” note on the front cover of this manual before proceeding.
TYPES OF DOORS
2
There are a variety of doors used at both industrial
and commercial facilities. Each has its specific
opening/closing mechanism. This Screen-Pro unit
has been shipped with hardware to accommodate
an In-Jamb Mounting Method. It should be mounted
inside a plain doorway opening using the door
jambs to attach the Guide Tracks.
PLAIN
DOORWAY
OPENING
OVERHEAD
DOOR ROLL-UP
DOOR
4
Screen Material with
Modular Panels
(Attached to Roller Drum)
Pull
Straps
Lock
Strap
Guide
Tracks
Top Spreader
Angle
Brush Seal
Bar Brush Seal
Screen Roller Drum
Mounting
Angles
Drum
Mounting Plate
(Spring)
Drum
Mounting Bracket
(Bearing)
Rollover
Straps
SCREEN-PRO COMPONENTS
–IMPORTANT –
This Screen-Pro model has been designed
to fit inside a doorway opening that has an
8'' jamb width or larger.
It is recommended that two people
install the door together.
The following tools will be needed
for installation:
•Carpenter’s Level (Min. 4’ Length)
•Carpenter’s Square
•Hammer Drill
•Masonry Drill Bit (For 3/8” Diameter Anchors)
•3/8” Diameter and Various Wall Anchors
•Assorted Shim Stock
•Socket and Wrench Set
•Hand Tools
•Four Bar Clamps (36” Long)
•Two Ladders
•Forklift (Supplied by Dealer or Customer)
REQUIRED TOOLS

STEP 1
STEP 2
Lay the basic components in front of the doorway opening.
Using work horses will make the assembly process easier although it is
not essential. Place the Guide Tracks with the Guide Flare facing up.
Brush
Seal
Brush Seal
Bar
Slide the Brush Seal into the edge
groove of the Brush Seal Bar.
Left Guide
Track
Mounting
Angle
1'' from
edge
1'' from
edge
Guide
Flare
Guide
Flare
Mounting
Angle
Right Guide
Track
STEP 3
Drill 4 mounting holes on one
side of each Mounting Angle.
The holes should be placed
approximately 1'' from each
edge and equally spaced
between those holes.
NOTE:
There is a left and a right
Guide Track.
3
STEP 4
Place each Mounting Angle on the
outer edge of each Guide Track.
The bottom of the Mounting Angle
should be flush with the bottom of
the Guide Track (See illustration).
Then mark each hole.
Then drill 4 mounting holes on the opposite
side of each Mounting Angle. The holes should
be placed approximately 2'' from each edge and
equally spaced between those holes.
2'' from
edge
2'' from
edge
Mounting
Angle
Mounting
Angle
Guide
Track
Guide
Track

4
STEP 5
STEP 6
STEP 7
Remove the Mounting Angles and drill
the holes in the Guide Tracks.
Replace the Angles and secure them
using self-tapping sheet metal screws.
IMPORTANT
The Guide Track Flare Plate ships flat and must be
bent out 11/2” before any assembling takes place.
Guide Track
Top Spreader
Angle
Angle
facing
down
Spreader
Mounting
Bracket
2'' Brush
Seal Bar
Brush Bristles
should face down
Self-Tapping
Sheet Metal
Screws
Attach the Top Spreader Angle to the top of
the Guide Track using the Spreader Mounting
Bracket. Make sure the back of the Spreader
Angle is facing down and toward the wall.Use
2 bolts and flange nuts on each side to
secure al the components..
With the brush bristles facing down, center the 2'' Brush Seal Bar
on top of the Spreader Angle and mark the pre-drilled holes on the
Spreader Bracket. Remove the brush and drill the holes.
Reposition the Brush and use the supplied Self-Tapping Sheet
Metal Screws to attach the Brush Bars to the Spreader Bracket
Sheet
Metal
Screws

5
STEP 8
STEP 9
Attach a Drum Mounting Plate to
the top of each Track Guide using
5/16'' x 1-1/4'' bolts with flange
nuts. The square cradle (spring
side) goes on the left and the
round cradle (bearing side) is on
the right.
IMPORTANT: Use the bottom
hole of each set of holes.
Bottom Hole
(Set 1)
Bottom Hole
(Set 2)
Drum Mounting Plate
(Spring Side)
Drum Mounting Plate
(Bearing Side)
Place the assembly into the doorway
opening. The bottom of each Guide
Track should be resting on the floor.
The front edge of the Drum Mounting
Plates should be flush with the front
edge of the door jamb tight against
the header. Make sure the assembly
is plumb. Mark the 4 mounting holes
on each of the jamb.
Remove the assembly and drill the holes. If the
jamb is wood, a lag screw with washer is all
that is needed. If the jamb is concrete or steel
& concrete, a wall anchor should be placed in
each hole.
Stand the assembled unit upright and lean it against a
wall. Place the Screen Roller Drum into each Drum
Mounting Plate.
The Spring Locking Clip (square shaft) should be to the
left and the Bushing/Bearing (round shaft) to the right.
STEP 10
Guide
Track
WARNING
The spring tension for the Roller Tube
is pre-set at the factory and is shipped
with the Lock Plate in place. DO NOT
remove the plate until the assembly
process is completed. Also DO NOT
remove the Roll Ties until the Roll
Tube is secured to both End Plates.
Bushing/Bearing
Screen on
Roller Drum
Spring
Locking Clip
Roll Ties
Front edge of
Drum Mounting Plate
flush with
front edge of
door jamb
tight against
the header
STEP 11 Spring
Loading
Clip
Bushing/Bearing

6
STEP 12
Cotter
Pin
Bottom Edge
of Screen
facing down
Once the shaft is in both cradles, place a Cotter Pin
through the square shaft and cradle to secure it (left side).
Square
Cradle
Round
Cradle
The Bottom Edge of the Screen facing down.
Then carefully cut the Roll Ties without
cutting the screen. Slip the bottom
edge of the screen into the Guide
Tracks. Place the leading edge in front
of the Rubber Gasket to create a seal.
With the Screen Roller Drum in place,
remove the Spring Locking Clip.
Bottom Edge
of Screen
Rubber
Gasket
Roll Ties
Spring Locking
Clip
STEP 13
Reposition the assembly in the
doorway opening and fasten it
securely against the jambs
with lag screws and washers.
After all adjustments are made the the Rear Spreader Plate
can be attached. It is fastened to the back (exterior) of the
Guide Tracks. Use 4 self-tapping screws.
Rear Vinyl Cover
1. Rear Vinyl Cover will attach behind
the screen barrel when standing inside the
building looking out.
2. Mount aluminum angle to header and
then attach vinyl flap using the hook/loop
provided.
3. If you ordered the Aluminum Rear Spreader
upgrade, then you will only need the 4 tek screws
to fasten the Aluminum Spreader to the back side
of the guide tracks.
Check the door movement. If the spring
needs more tension, follow the procedure
on page 8, entitled “ADDING TENSION
TO THE SPRING.”
STEP 14
Exterior of
Doorway
Opening
Rear Spreader Plate
Guide
Track
Guide
Track
Self-Tapping
Screws
Self-Tapping
Screws
Screen
Barrel
Screen
Door Jamb
Aluminum Angle
Vinyl Flap
(attach to angle
with hook and loop
(OUTSIDE
OF THE
BUILDING)
SIDE VIEW OF
SCREEN BARREL & DOOR OPENING

STEP 15
7
The final steps are attaching the Rollover Straps and Lock
Down Straps.
Lock Straps
Rollover Straps
Footman
Loops
Footman
Loop
Footman
Loops
Footman
Loops
Pull Straps
Slides
Slide
“D” Rings
Guide Tracks
STRAP PLACEMENT
NOTE: The “D” Rings, Pull Straps and Slide Handles are
attached at the factory. Also, one end of the Rollover Straps is
attached to the bottom of the screen.
Pull the screen down to
release the 2 Rollover Straps.
ASlide is attached to each
strap. Make sure the straps
are laying flat and not twisted.
Feed the strap through the Footman Loop
that has been pre-attached to the Guide
Track. Then take the strap back through
the slide as shown in the illustration to the
right. Adjust the strap so it is taut when the
door is in the open position.
The purpose for Lock Straps is to hold the
screen in the down position. so the bottom
bar is touching the floor.
Once the Rollover Straps are set, pull the screen to the down position. Take the short Lock Straps with the Snap
Hooks on one end and snap the hook into the “D” Ring. Take the other end of the strap and pull it at a diagonal
so the Strap Grommet is centered on the front of the Guide Track. Mark the hole. IMPORTANT: Place the
screen in the open position. Drill the Pilot Hole for the Tab Weld Nut (supplied). Next, place the screen in the
down position. Finally, with the Weld Nut on the inside of the Guide Track, secure the strap with the Bolt through
the Strap Rivet.
Lock
Strap
Snap
Hook
“D”
Ring Bolt Tab
Weld
Nut
Pilot Hole
Strap
Grommet

800-888-9750
TMI, LLC • 5350 Campbells Run Road • Pittsburgh, PA 15205-9738 • 412.787.9750
Fax: [phone] • Web Site: www.tmi-pvc.com • E-Mail: [email protected]
Copyright © 2011 TMI, LLC Catalog No. II-TMI-SP-RUD 01-11
NOTES
Second, wind up the screen so
it is completely on the Roller
Drum. Using a strap or cord,
secure the screen so it is
unable to unwind. Place the
Lock Plate into the Drum Hub.
Next, remove the Cotter Pin on
the left side and lift the Screen
Roller Drum out of the Drum
Bracket Cradles.
ADDING TENSION TO THE SPRING
Roller
Drum
Stabilize
Roller Drum
Spring
Locking Clip
Drum
Hob
Lock
Plate
Strap
or Cord
If after testing the door movement, the spring
needs more tension, the following procedure
should be taken. First, remove the assembly
from the doorway opening.
Cotter
Pin
Cradle
Cradle
Then, with the Roller
Drum totally stabilized,
lock a Vise Grip onto the
shaft. Keeping everything
in tension, remove the
Lock Plate. Turn the shaft
clockwise one complete
turn and replace the
Spring Locking Clip.
Finally, reattach the Screen Roller Drum to the Drum Mounting Plates (See Step 11, Page 7)
and continue the installation through Step 15.