Tokheim OPTimum IQ 6000 User manual

OPTimum IQ 6000
Document Ref 907186-001
Rev - 1
06/2004
Component
Technical Manual

Document Ref 907186-001 Rev 1
OPTimum IQ 6000 Component Technical Manual
Issue A
Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
Please contact your nearest service department, at the relevant address printed
on the back cover of this manual, should any aspect of this manual be unclear.
© Copyright by Tokheim. All intellectual rights arising from, accruing
to,and residing in this manual belong to Tokheim. No part of this document
may be reproduced in any form without the express written permission of
Tokheim.
Tokheim reserves the right to apply changes to this document and the
equipment without further notice.

Document Ref 907186-001 Rev 1 1
Component Technical Manual OPTimum IQ 6000
REVISION RECORD
Date Revision Page Issue Reason
03/06/2004 1 All A Original Issue

2 Document Ref 907186-001 Rev 1
OPTimum IQ 6000 Component Technical Manual
This page is intentionally blank
Issue A

Document Ref 907186-001 Rev 1 3
Technical Component Manual OPTimum IQ 6000
Issue A
CONT.
CONTENTS
1 INTRODUCTION........................................................................................................ 1-2
1.1 How to Use this Manual ......................................................................................1-2
1.2 Product Scope ...................................................................................................... 1-2
1.3 Authorised Technicians ........................................................................................ 1-2
1.4 Contact Information .............................................................................................1-2
1.5 Health & Safety ...................................................................................................1-3
1.5.1 Safety Checklist ...................................................................................1-3
1.5.2 Duties of the Employees ......................................................................1-3
1.5.3 Hazards................................................................................................1-4
1.5.4 Warning Signs ...................................................................................... 1-4
1.5.5 Personal Protective Equipment (PPE) ................................................1-6
1.6 Standards & Certificates ...................................................................................... 1-6
1.7 Nomenclature .......................................................................................................1-7
2 PRODUCT INFORMATION .................................................................................... 2-2
2.1 System Description ..............................................................................................2-2
2.2 Key Characteristics..............................................................................................2-3
2.3 Main Components ................................................................................................ 2-3
2.3.1 Receipt Printer .....................................................................................2-3
2.3.2 Display & Touch Sensor ...................................................................... 2-4
2.3.3 Manual Card Reader ........................................................................... 2-4
2.3.4 Banknote Acceptor (BNA) ................................................................. 2-4
2.3.5 PIN-pad Configurations .......................................................................2-5
2.4 OPTimum IQ Dimensions ....................................................................................2-6
2.4.1 OPTimum IQ Island Terminal Dimensions .......................................... 2-6
2.4.2 OPTimum IQ Island Terminal Footprint .............................................. 2-6
2.4.3 OPTimum IQ BNA Dimensions .......................................................... 2-7
2.4.4 OPTimum IQ BNA Footprint .............................................................. 2-7
2.4.5 OPTimum IQ Retrofit Dimensions ......................................................2-8
2.5 OPT IQ Wiring Diagrams ....................................................................................2-9
2.5.1 Wiring Overview OPT IQ 6000 BIM 2010 .........................................2-9
2.5.2 Wiring Overview OPT IQ 6000 SPIN .............................................. 2-10
2.5.3 Wiring Overview OPT IQ 6000 CRYPTO ....................................... 2-11
3 INSTALLATION OF THE OPT IQ BNA ................................................................ 3-2
3.1 Ground Frame Installation Procedure .................................................................. 3-2
3.2 Lifting and Placement Procedure.........................................................................3-3
4 PARTS LIST ................................................................................................................. 4-3
4.1 OPT-IQ BIM 2010 with Keypad Assembly ........................................................ 4-3
4.2 OPT-IQ SPIN with Keypad Assembly ............................................................... 4-5
4.3 OPT-IQ SBC SPIN with Keypad Assembly .......................................................4-7
4.4 OPT-IQ CRYPTO 100 Assembly ......................................................................4-9
4.5 OPT-IQ CRYPTO 200 Assembly ..................................................................... 4-11
4.6 OPT-IQ SBC Assembly ..................................................................................... 4-13
4.7 OPT Drawer without Keypad Assembly ........................................................... 4-15
4.8 OPT-IQ Support Assembly ................................................................................ 4-17
4.9 OPT-IQ Capacitive Touch Screen Assembly ....................................................4-19
4.10 OPT-IQ Drawer Alarm Assembly ..................................................................... 4-21

4Document Ref 907186-001 Rev 1
OPTimum IQ 6000 Technical Component Manual
Issue A
4 PARTS LIST /
4.11 OPT-IQ Printer Assembly ................................................................................. 4-23
4.12 OPT-IQ Lock Assembly .................................................................................... 4-25
4.13 OPT-IQ Raincover Assembly ............................................................................ 4-27
4.14 OPT-IQ VGA Backlight Assembly .................................................................... 4-29

Component Technical Manual OPTimum IQ 6000
Document Ref 907186-001 Rev 1 Page 1-1
Issue A
CONTENTS
1 INTRODUCTION ......................................................................................................... 1-2
1.1 How to Use this Manual ..................................................................................... 1-2
1.2 Product Scope ..................................................................................................... 1-2
1.3 Authorised Technicians ...................................................................................... 1-2
1.4 Contact Information ............................................................................................ 1-2
1.5 Health & Safety .................................................................................................. 1-3
1.5.1 Safety Checklist .................................................................................. 1-3
1.5.2 Duties of the Employees..................................................................... 1-3
1.5.3 Hazards ............................................................................................... 1-4
1.5.4 Warning Signs .................................................................................... 1-4
1.5.5 Personal Protective Equipment (PPE) ................................................ 1-6
1.6 Standards & Certificates ..................................................................................... 1-6
1.7 Nomenclature ...................................................................................................... 1-7

Page 1-2 Document Ref 908739-001 Rev 1 DRAFT 01
OPTimum IQ 7000 Component Technical Manual
1 INTRODUCTION
1.1 How to Use this Manual
It is recommended that all relevant persons familiarise themselves with the contents of this
manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment covered,
recommendations on qualified technicians and contact information. It also includes relevant
health and safety information required for the safe practice of common maintenance
procedures.
Section 2 - Product Information
This section contains the system descriptions and operating principles of the various OPT
IQ options including Dispenser Integrated Terminals (DITs), Credit Card Terminals (CCTs)
and Bank Note & Credit Card Terminals (BCTs).
Section 3 - Installation of the OPTimum IQ BNA
This section provides the necessary information for the installation of the OPT IQ BNA.
Section 4 - OPTimum IQ Parts List
This section details the assembly drawings and part identification lists for the various
OPTimum IQ options.
1.2 Product Scope
This manual is designed to cover the OPTimum IQ option in Quantium T-range dispensers.
1.3 Authorised Technicians
Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.
WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS
MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT
IN SERIOUS INJURY OR LOSS OF LIFE.
NOTE : THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF
A FULLY QUALIFIED TECHNICIAN.
1.4 Contact Information
For information relating to the contents of this manual please contact: -
Technical Author
Tokheim UK Ltd.
Dundee, Scotland
For technical assistance please contact the appropriate service division listed on the back
cover of this manual.
Issue A

Component Technical Manual OPTimum IQ 6000
Document Ref 907186-001 Rev 1 Page 1-3
1.5 Health & Safety
1.5.1 SAFETY CHECKLIST
•It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
•It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.
Areas where special caution is required
•The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
•All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches
etc.
•The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
•All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
•A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
•Silt traps.
1.5.2 DUTIES OF THE EMPLOYEES
•To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the
national protection of workers legislation and to actively support all measures
which enhance safety standards.
•It is an employee’s duty to follow all company directives regarding the prevention
of accidents, unless such directives can be proved to be unfounded.
•Employees should not follow any instructions that go against safety standards.
•Employees are only permitted to use equipment for its original purpose, and
this is defined by the company alone.
•If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately. If such safety rectification is not part of
his defined area of activities, or if his knowledge is insufficient to carry out
such work he must immediately inform his superior about the detected safety
deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in
order to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated
or controlled in order to meet safety requirements.
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Page 1-4 Document Ref 907186-001 Rev 1
OPTimum IQ 6000 Component Technical Manual
3) Where dangerous activities are carried out by several persons, the need for
a permanent faultless communication between them in order to avoid dangerous
events shall require the appointing of one person in order to carry out overall
supervision.
1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser
must also be isolated. This is done to provide safety for the technician. As a
further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently.
WARNING : THE CONNECTION AND DISCONNECTION OF
ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised
official has inspected it and released it. This depends upon the national
regulations in force.
Dismantled packaging and cladding must be stored in such a way as to avoid
damage to components or injuries to persons. Covers that can be opened, such
as the calculator housing, should be handled with care. Ensure that the retaining
catch is placed in the correct position to prevent the cover falling onto the head
of the service engineer or other persons in the area.
At unattended service stations, every end-user should be able to read the User
Instructions. They should be visible on a notice board or integrated into the
DIT and should be sufficiently well lit so that they can be read at night.
At unattended service stations break away couplings must always be used to
reduce the danger caused by a motorist driving off with the nozzle still in the
tank.
1.5.4 WARNING SIGNS
The following warning signs are fitted as standard, on the dispenser, however
they may vary according to individual country requirements or customer
specifications.
Issue A