Tokheim Premier C Series User manual

Version
Site Preparation Manual
5869
3.0
MAY 2000

Premier C Series Dispensers Site Preparation Manual Tokheim Corporation
Form 5869 Version 3.0 July 1999 Rev. 05/12/00
MANUAL HISTORY
Date of issue for original version and subsequent versions:
Version 1.0.............July 1999
Version 2.0.............March 2000
Version 3.0............May 2000
Cover ................................ 3.0
Manual History Page ........ 3.0
Read Me First ................... 1.0
i – ii................................... 3.0
iii – iv................................ 1.0
1-1..................................... 1.0
1-2..................................... 3.0
2-1 – 2-4 ........................... 3.0
Page Version
No. No.
Copyright © 1999 Tokheim Corporation. All rights reserved.
The information contained in this manual is copyrighted by
Tokheim Corporation and is for the exclusive use of Tokheim’s
Authorized Service Representatives, Distributors, and customers,
who are authorized to make copies for use in their business. No
part of this manual may be reproduced or transmitted in any form
by any other person or persons without written permission of
Tokheim Corporation.
Trademarks:
INSIGHT™is a trademark of Tokheim Corporation. MaxVac® is
a registered trademark of Tokheim Corporation
Page Version
No. No.
NOTE: If entries are shown in bold
Italics on this page, they represent new
page(s) found in this latest version.
Previous version numbers are contained
within this latest version printing. Use
this Manual History page as a guide.
Page Version
No. No.
2-5..................................... 1.0
2-6 – 2-8 ........................... 3.0
2-9 – 2-11 ......................... 1.0
2-12 – 2-14 ....................... 3.0
2-15 – 2-16 ....................... 3.0
3-1..................................... 3.0
3-2..................................... 1.0
3-3..................................... 2.0
3-4 – 3-5 ........................... 1.0
3-6..................................... 2.0
3-7..................................... 1.0
3-8 – 3-21 ......................... 3.0
3-22 – 3-31 ....................... 3.0
4-1 – 4-3 ........................... 1.0
4-4..................................... 3.0
Index 1 –– Index 3............ 3.0

Premier C Series Dispensers Site Preparation Manual TokheimCorporation
Form 5869Version 1.0 July 1999
READ ME FIRST
Equipment Inspection
When the dispensers arrive at the installation site, the unpacked units should
be inspected for possible shipping damage. If damage is evident, it must be
reported to the carrier. Shipping damage is not covered under the Tokheim
warranty policy.
After unpacking and prior to installation, the delivered equipment should be
inspected to insure that all the required materials are on hand, and the
dispensers have all the ordered options and markings. Compare the model
number on the dispenser model/serial plate to the model number notation
information in section 1 of this manual. If discrepancies in dispenser options
and markings are determined, contact Tokheim World Wide Order Support at
219-470-4640.
Start-up Checklists
Proper installation of today's sophisticated electronic dispensing systems is
essential to ensure trouble-free performance. Therefore, Tokheim has
established inspection and checkout procedures to be followed to verify
proper equipment installation.
A properly completed checkout form (Form 4861) must be submitted by an
authorized Tokheim distributor to begin the equipment warranty. A Tokheim
certified technician must perform the checkout/start-up. Checkout forms
must be submitted within 15 days after checkout and start-up completion in
order to be paid. For more information on Tokheim's checkout and start-up
policy, see Form 5004, "Warranty Registration and Checkout Procedures for
Tokheim Equipment."
Checkout forms can
be ordered at no
charge through:
Tokheim Service Parts
PO Box 663
Fremont, IN 46737
Phone [phone]
Fax [phone]

Tokheim Corporation Premier C Series Dispensers Site Preparation Manual
Form 5869 Version 1.0 July 1999

CONTENTS
Premier C Series Dispensers Site Preparation Manual Tokheim Corporation
Form 5869 Version 3.0 July 1999 Rev. 05/12/00 i
1 Introduction
Scope ............................................................................................ 1-1
Conventions used in this Manual ................................................... 1-1
Document-on-Demand .................................................................. 1-2
Related Documents ....................................................................... 1-2
2 Planning and Preparation
Outline Drawings
H322C-RB3 & RB5, H322C-SB3 & SB5 ........................................ 2-2
H322C-R, H322C-S....................................................................... 2-3
H324C-R, H324C-S....................................................................... 2-4
H422C-R, H422C-RB3 & RB5 ....................................................... 2-5
H412C-R, H424C-R, H424C-RB3 & RB4, H424C-SB3+1 ............. 2-6
H413C-R, H426C-R, H413C-REB, H426C-REB, H426C-S ........... 2-7
H414C-R, H428C-R, H428C-REB, H428C-SEB............................ 2-8
Foundation Plans
H300C Remote Dispenser Models ................................................ 2-9
H400C Remote Dispenser Models (3 product) ............................ 2-10
H400C Remote Dispenser Models (4 product) .............................2-11
H300C Suction Dispenser Models ............................................... 2-12
H400C Suction Dispenser Models ............................................... 2-13
Moving the Dispenser
Moving the Dispenser .................................................................. 2-14
Determining Side A on the Dispenser .......................................... 2-15
Underground Piping Requirements
Underground Piping for Vapor Return Lines (MaxVac) ................ 2-16
Emergency Shut-off Valves (Impact or Shear Valves) ................ 2-16

CONTENTS
Tokheim Corporation Premier C Series Dispensers Site Preparation Manual
ii Form 5869 Version 3.0 July 1999 Rev. 05/12/00
3 Electrical Site Requirements
General Wiring Requirements ....................................................... 3-2
GroundingRequirements............................................................... 3-3
System Requirements ................................................................... 3-4
System Power Considerations....................................................... 3-5
Remote Dispenser Current Requirements..................................... 3-6
Suction Dispenser Current Requirements ..................................... 3-8
Peripheral Devices Current Requirements .................................. 3-10
Determining Wire Gauge over Distance ...................................... 3-10
Determining Number of Wires Required .......................................3-11
Determining Conduit Size Required............................................. 3-12
Electrical Conduit Requirements.................................................. 3-13
Tokheim Debit System (TDS)
& INSIGHT DPT Cable Specifications ......................................... 3-14
Typical Installation Diagrams
Remote Dispenser without Hose Controller........................... 3-15
Remote Dispenser with Hose Controller ............................... 3-16
Suction Dispenser without Hose Controller ........................... 3-17
Suction Dispenser with Hose Controller ................................ 3-18
Wiring Diagrams
Remote Dispenser, Stand-Alone ........................................... 3-19
Remote Dispenser with Console Control............................... 3-20
Remote Dispenser with DPT and Console Control................ 3-21
Suction Dispenser with DPT and Console Control ................ 3-22
Suction Motor / Junction Box - 120 VAC, 50/60 HZ ............... 3-23
Suction Motor / Junction Box - 240 VAC, 50/60 HZ ............... 3-24
Suction Motor / Junction Box - 380/220 VAC, 3 Phase.......... 3-25
Suction Motor Wiring - 120/240 VAC, 50/60 HZ .................... 3-26
Suction Motor Wiring - 220/380 VAC, 50/60 HZ .................... 3-27
Sample Main & Sub Panel Wiring Diagram.................................. 3-28
Sample Electrical System Wiring Diagram................................... 3-30
4 Glossary
A — Z .....................................................................................4-1 – 4-4
Index .....................................................................Index-1 – Index-2

Premier C Series Dispensers Site Preparation Manual Tokheim Corporation
Form 5869 Version 1.0 July 1999 iii
DISCLOSURE NOTICE
This document contains information proprietary to Tokheim Corporation. The data
contained herein, in whole or in part, may not be duplicated, used, or disclosed
outside the recipient or purchaser for any purpose other than to evaluate or operate
the equipment described within the document.
!!! FCC WARNING !!!
This equipment generates, uses, and can radiate radio frequency energy and if not
installed and used in accordance with the instruction manual, may cause interference
to radio communications. It has been tested and has been found to comply as a class
“A”device with Part 15, Subpart “J”of the FCC rules at date of manufacture.
DISCLAIMER
ALTHOUGH TOKHEIM CORPORATION HAS ATTEMPTED TO COMPILE THE MATERIAL IN
THIS MANUAL WITH ACCURACY, NEITHER IT, ITS EMPLOYEES, NOR ITS AGENTS CAN
MAKE ANY WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED, WITH RESPECT
TO THE LIABILITY WITH REGARD TO THE USE OF THIS MATERIAL OR ASSUME ANY
LIABILITY FOR DAMAGES RESULTING FROM THE USE OF ANY INFORMATION,
APPARATUS, METHOD, OR PROCEDURE DESCRIBED IN THIS MANUAL.
IMPORTANT
THIS EQUIPMENT MUST BE INSTALLED AND USED IN ACCORDANCE WITH ALL
FEDERAL, STATE, AND LOCAL CODES AND REGULATIONS INCLUDING, BUT NOT
LIMITED TO, THE NATIONAL ELECTRICAL CODE (NFPA NO. 70) AND THE
AUTOMOTIVE AND MARINE SERVICE STATION CODE (NFPA 30A).
TOKHEIM DISPENSERS SHALL NOT BE USED FOR DIRECT FUELING OF AIRCRAFT
WITHOUT FILTERS, SEPARATORS, AND OTHER EQUIPMENT NECESSARY TO ENSURE
PRODUCT PURITY.
It is the owner’s and operator’s responsibility to ensure that the proper warning signs are posted per the current
edition of NFPA 30A, Code #9-9. These include, but are not limited to,
•“STOP MOTOR”
•“NO SMOKING”
•“WARNING —IT IS UNLAWFUL AND DANGEROUS TO DISPENSE GASOLINE INTO
UNAPPROVED CONTAINERS”.

Tokheim Corporation Premier C Series Dispensers Site Preparation Manual
iv Form 5869 Version 1.0 July 1999
Safety Information
The following requirements are mandatory and shall be followed when installing, using, or
working around Tokheim equipment. These hazards or unsafe practices may result in death or
severe injury to persons, or damage to equipment or property.
No Smoking - Never permit
smoking in the dispensing area.
Sparks and embers from burning
cigarettes or pipes can set fuels
and their vapors on fire.
No Flames - Never permit open
flames in the dispensing area.
Flames from lighters, matches,
welding torches, etc. can set
fuels and their vapors on fire.
Dispense In
Approved
Containers -
Dispense gasoline
and other petroleum
products into
approved containers
that are on the ground. To prevent
static discharge, never dispense
gasoline into a portable container
that is in or on a vehicle, including
trucks. Always use Tokheim
approved and UL Listed hoses and
nozzles with this dispenser.
WARNING! FIRE AND ELECTRICAL HAZARD
High Voltage - To reduce the
risk of electrical shock when
servicing, turn off all power to
all equipment. In submersible
pump applications, turn off
power to the submersible pump
and any other dispensers which
use that submersible pump. AC
power can feed back into a shut
off dispenser when dispensers
share a common submersible
pump or starter relay.
Stop Button - The Stop Button may not shut off all
power to the dispenser. Be sure all employees are
trained how to shut off all power to the system in case
of emergency. Code #4-1.2 of the current edition of
NFPA 30A requires that:
“A clearly identified and easily accessible switch(es) or circuit breaker(s) shall be
provided at a location remote from dispensing devices, including remote pumping
systems, to shut off the power to all dispensing devices in the event of an
emergency.”
Additionally, Code #9-4.5 of the current edition of NFPA 30A requires that:
“Emergency controls specified in 4-1.2 [listed above] shall be installed at a
location acceptable to the authority having jurisdiction, but controls shall not be
more than 100 ft. (30m) from dispensers.”
WARNING! SERVICE HAZARD
Turn Power Off - Before
servicing, always turn off all
power to the dispenser and
submerged pumps at the master
panel. Close any impact valve
before performing any
maintenance or service to the
dispenser, including the
changing of fuel filters or
strainers.
Block Islands - Block islands so
no vehicle can pull up to the
dispenser being worked on.
Unauthorized people or vehicles
in the work area are dangerous.
Clean Up Spills - Promptly
clean up product spills on the
driveway. Use an absorbent
recommended by regulatory
agencies. Dispose of absorbent
as required by regulatory
agencies.
DANGER! FIRE AND EXPLOSION HAZARD
!

Premier C Series Dispensers Site Preparation Manual Tokheim Corporation
Form 5869 Version 1.0 July 1999 1-1
Introduction
!
!
!
WARNING
All installations must
conform to NFPA
(National Fire
Protection Agency)
30, 30A, 70 and
applicable National,
State, and Local code
requirements.
Otherwise, severe
injury or death could
result.
!
Conventions used in this Manual
DANGER
“DANGER”indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
WARNING
“WARNING”indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
CAUTION
“CAUTION”indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate personal injury or property
damage.
Tips provide useful information that can make your work
easier.
Notes supply information that emphasizes or supplements
important points in the text. Notes may also refer you
to related information elsewhere in the manual.
Section 1: Introduction
Scope
This manual is provided to assist those who prepare the site for installation
of Tokheim equipment and install Tokheim dispensers onto the islands.
Please read, understand, and follow this manual and all applicable NFPA
requirements before installing the equipment.
Failure to install the dispensers per Tokheim specifications may void the
Tokheim Warranty. Express permission must be obtained for alternative
wiring schemes.
Installers having questions pertaining to site preparation or installing
Tokheim dispensers should contact their Tokheim distributor.

Tokheim Corporation Premier C Series Dispensers Site Preparation Manual
1-2 Form 5869 Version 3.0 July 1999 Rev. 05/12/00
Introduction DOCUMENT-on-DEMAND
Tokheim has a FAX-back service that allows its customers to retrieve
documents 24-hours-a-day, 7-days-a-week. The documents that are available
consist mainly of Dispenser Outline Drawings, Dispenser Foundation Plans,
Wiring Diagrams, and other related Technical Information.
To access this service, dial [phone] and follow the automated
instructions to retrieve your document. If you do not know the number of the
document you want, press 9999 and an Index of all available documents will
be faxed to you.
Foundation Plans:
0272 H413C-R, H426C-R, H422C-R, H426C-REB, H422C-RB3/4/5,
H413C-REB
0273 H412C-R, H424C-R, H424C-RB3/4, H414C-R, H428C-R,
H428C-REB
0274 H311C-R, H312C-R, H322C-R, H324C-R, H311C-RB3/5,
H322C-RB3/5
Wiring Diagrams:
0107 Model 67 Interface Box
Related Documents
•PREMIER C Parts Manual, Form 5866
•PREMIER C Installation Manual, Form 5870
•PREMIER C Technical/Reference Manual, Form 4817A
•The ONE Manual (Care of Your Pumps), Form 1680B.
These documents can be
ordered from:
Tokheim Service Parts
PO Box 663
Fremont, IN 46737
Phone [phone]
Fax [phone]