Tokheim QUANTIUM 410 User manual

Document Ref 909342-001
Rev - 11
05/2015
Quantium 410
Installation Manual

Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual
Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
© Copyright by Tokheim . All intellectual rights arising from, accruing
to,and residing in this manual belong to Tokheim. No part of this document
may be reproduced in any form without the express written permission of
Tokheim.
Tokheim reserves the right to apply changes to this document and the
equipment without further notice.

Document Ref 909342-001 Rev 11 1
Quantium 410 Installation Manual Revision Record
REVISION RECORD
Date Revision Page Reason
31/08/2006 1 All Original Issue
20/09/2007 2 Front cover New photo
20/09/2007 2 3-4 Main Contents revised
20/09/2007 2 1-1,1-7,1-8 New infor added for X conditions; certificate no updated
20/09/2007 2 4-1 Section 4 Contents revised
20/09/2007 2 4-3 Section 4.3.1 removed
20/09/2007 2 2-1 Section 2 Contents updated
20/09/2007 2 2-7, 2-10 to 2
-
12
Model schematics THS 1-2,HS 1-4,VHS 1-2,VHS 1-4,THSM
1-2,VHSM 1-2 revised
20/09/2007 2 2-20 to 2-22 New info added for VR ethanol flame arresters
20/09/2007 2 2-23,2-24 New pages inserted (VR ethanol flame arresters)
20/09/2007 2 5-1 Section 5 Contents updated
20/09/2007 2 5-4 Info added on fixing to ground; repagination
20/09/2007 2 5-5 to 5-7 Info added for fixing to ground & manchet; references to EPZ
& PAS V3 removed; repagination
20/09/2007 2 5-8 to 5-18 Text and drawings updated to new terminal arrangements;
removal of lighting supply cable; repagination
20/09/2007 2 5-19,5-20 New pages inserted; repagination
20/09/2007 2 6-1 to 6-4 New info inserted (EC & TC)
20/09/2007 2 6-5 to 6-8 New pages inserted (new info EC & TC)
10/01/2008 3 3,4 Main Contents revised
10/01/2008 3 1-1 Section 1 Contents revised
10/01/2008 3 1-8 New info added for MID
10/01/2008 3 2-2 Zoning diagram updated
10/01/2008 3 2-3 to 2-6,2-8,
2-9,2-13
Removal of "* Not available at present" and THS models
removed; repagination
10/01/2008 3 2-7, 2-10,2-11,2
-
12
Removal of "* Not available at present" and THS models
removed; repagination
10/01/2008 3 3-4 to 3-9 Removal of "* Not available at present" and THS models
removed
10/01/2008 3 5-1 Section 5 Contents revised
10/01/2008 3 5-4 Numbers 2 & 3 highlighted as important
10/01/2008 3 5-8 to 5-20 New info added for earthing; repagination
10/01/2008 3 5-21,5-22 New pages inserted; repagination
10/01/2008 3 6-1 Section 6 Contents revised
10/01/2008 3 6-1 to 6-4 9
10/01/2008 3 6-5 to 6-8 Repagination
29/05/2009 4 5-1 Section 5 Contents revised
4 5.5.3 Addition of Spin on filter
30/10/2009 5 Front Cover New photograph showing hanging hose
5 2.2.1 Standard speed models. Removal of some models.
5 2.2.2 Multi prod.with HS models. Removal of some models.
5 2.2.3 Multi prod.with VHS models. Removal of some models.
5 2.2.3 Multi prod.with VHS models. Removal of some models.
5 2.3.1 Change to text on drawing to reflect suction & submerged
5 3.2.3 Addition of VHS 2-4 drawing
5 5.4.3 New dispenser earthing photograph
5 5.6.4 Addition of new outdoor payment terminals and vidium power
drawings

2Document Ref 909342-001 Rev 11
Revision Record Quantium 410 Installation Manual
Date Revision Chapter Reason
28/02/2011 6 2.1.1 Update to the Standard model graphic to reflext latest
changes.Addition of the TQC-VGA Mediahead Configuration
6 3.2 Update to the Standard model graphic to reflext latest
changes.Addition of the TQC-VGA Mediahead dimension
configuration
19/08/2011 6.1 All (Rev 6.1) Tokheim Watermark
6.1 3.3 (Rev 6.1) New Groundframe drawings & part numbers
02/02/2012 7 1.5.3 Additional text to highlight care and attention when removing
and storing lighter panels and cladding.
7 1.6 Update to Machinery Directive & addition of the Stage II
Vapour Recovery system European Directive.
09/03/2012 7.1 1.7 Change to text (Meter calibration)
7.1 2.3.3 Update to all VR drawings
7.1 3.1 & 3.2 Update to dispenser dimension drawings.
09/03/2012 7.1 6.2 Change to text (MID certified dispensers)
7 Front Cover Change to front cover
7 Back Cover Change to back cover
24/05/2012 7.1 Front Cover New Photograph
7.2 2.1.1 New zoning diagram Q410 LC Standard Head
7.2 3.1.3 New dimention drawing Q410 LC Standard Head
7.1 5.4.2 New Lifting and placement procedures for Q410 LC Standard
Head
06/09/2012 8 2 Revision Record updated
8 3-3, 3-4 TQC-VGA & Q410LC dimension drawings updated
8 4-5 Section 4.9 Access Cable Glands added
8 5-14 to 5-17 Drawings updated
8 5-5 Note added regarding slot dimensions
07/03/2013 9 3, 4 Main Contents updated
9 2-1 Section 2 Contents updated
9 2-5 Blank page removed
9 3-1 Section 3 Contents updated
9 3-6 Section 3.2.3 Ground Frame part numbers table added
9 5-1 Section 5 Contents updated
9 5-9 New section added, "Installation of TQP-HS Pumps"
9 5-12 New section added, "Fitting a Risbridger Check Valve"
9 5-14 Section 5.6.1 Junction Box Wiring updated
9 Back Cover Glossary updated
07/01/2014 9.1 5-3 Q410 LC should only be lifted using forklift slots
9.1 5-7 5.4.3 Leak plate sealing added
14/04/2015 10 5.6.6 Added section on connecting VR pipes.
27/05/2015 11 5.5.7 Added Installation of New Submerged.
11 2.5 Added Submerged Connections.

Document Ref 909342-001 Rev 11 3
Quantium 410 Installation Manual Contents
CONTENTS
1 INTRODUCTION........................................................................................................ 1-2
1.1 How To Use This Manual .................................................................................... 1-2
1.2 Product Scope ...................................................................................................... 1-2
1.3 Authorised Technicians ........................................................................................1-3
1.4 Contact Information ............................................................................................. 1-3
1.5 Health & Safety ...................................................................................................1-3
1.5.1 Safety Checklist ................................................................................... 1-3
1.5.2 Duties of the Employees ...................................................................... 1-3
1.5.3 Hazards................................................................................................ 1-4
1.5.4 Warning Signs ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) ................................................1-6
1.6 Standards & Certificates ......................................................................................1-6
1.6.1 Dispenser Marking for the ATEX Directive ........................................1-7
1.6.2 Special Conditions for Safe Use ..........................................................1-8
1.7 MID Dispensers ................................................................................................... 1-8
2 SITE PREPARATION ................................................................................................. 2-2
2.1 General .................................................................................................................2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Basic Model Schematics ...................................................................................... 2-5
2.2.1 Standard Speed Models .......................................................................2-5
2.2.2 Multi Product with High Speed Diesel Models .................................... 2-8
2.2.3 Multi Product with Very High Speed Diesel Models ...........................2-9
2.2.4 Master & Satellite Models ................................................................. 2-11
2.3 Hydraulic Connections ....................................................................................... 2-13
2.3.1 Direct Connection .............................................................................. 2-13
2.3.2 Flexible Connection (Suction only) .................................................... 2-15
2.3.3 Master to Satellite Connection ........................................................... 2-18
2.3.4 Satellite Connection ........................................................................... 2-18
2.3.5 Vapour Recovery Connections .......................................................... 2-19
2.4 Electrical Connections ........................................................................................ 2-23
2.5 Submerged Connections ..................................................................................... 2-24
3 DRAWINGS ................................................................................................................... 3-2
3.1 Dispenser Dimensions. .........................................................................................3-2
3.1.1 Standard Head (To August 2011) ........................................................ 3-2
3.1.2 TQC -VGA Media Head (From September 2011) ..............................3-3
3.1.3 Q410 LC - Standard Head ..................................................................3-4
3.2 GroundFrames ......................................................................................................3-5
3.2.1 Retrofit Groundframe .......................................................................... 3-5
3.2.2 Direct Connection Groundframe ......................................................... 3-5
3.2.3 Groundframe Part Numbers ................................................................3-6
3.3 Ground Plan - New Installations only...................................................................3-6
3.3.1 Generic DripTray ................................................................................. 3-6
3.3.2 Single Product ...................................................................................... 3-7
3.3.3 Two Product ........................................................................................ 3-8
3.3.4 Three Product ......................................................................................3-9
3.3.5 Four Product ...................................................................................... 3-10
3.3.6 Master................................................................................................ 3-11
3.3.7 Satellite .............................................................................................. 3-12
(CONT.)

4Document Ref 909342-001 Rev 11
Contents Quantium 410 Installation Manual
4 PACKAGING & HANDLING ................................................................................... 4-2
4.1 Shipping Documentation ....................................................................................... 4-2
4.2 Packaging .............................................................................................................4-2
4.2.1 Unpacking ............................................................................................ 4-2
4.3 Inventory Inspection .............................................................................................4-2
4.4 Weights ................................................................................................................. 4-3
4.5 Handling ............................................................................................................... 4-3
4.6 Access to the Hydraulic Area ..............................................................................4-4
4.7 Access the Junction Box Connections .................................................................4-4
4.8 Access to the Calculator Head ............................................................................ 4-5
4.9 Access to the Cable Glands .................................................................................4-5
5 INSTALLATION .......................................................................................................... 5-2
5.1 General .................................................................................................................5-2
5.2 Identification of Sides ...........................................................................................5-2
5.3 Lifting ...................................................................................................................5-3
5.4 Placement ............................................................................................................. 5-3
5.4.1 By Forklift ............................................................................................ 5-4
5.4.2 Q410 LC By Forklift ............................................................................ 5-5
5.4.3 Leak Plate Sealing ...............................................................................5-7
5.4.4 Fixing to Ground ................................................................................... 5-8
5.4.5 Earthing ................................................................................................ 5-9
5.5 Hydraulic Connections ....................................................................................... 5-10
5.5.1 Installation of TQP-HS Pumps .......................................................... 5-10
5.5.2 Pipework - dispensers with direct connection
(Suction or Submerged) ..................................................................... 5-10
5.5.3 Pipework - dispensers with flexible connection (Suction only) .......... 5-11
5.5.4 Fitting a Risbridger Check Valve ....................................................... 5-13
5.5.5 Spin On Filter (Option) ...................................................................... 5-13
5.5.6 Pipework - VR .................................................................................. 5-14
5.5.7 New Submerged Installation .............................................................. 5-14
5.6 Electrical Connections ........................................................................................ 5-16
5.6.1 Junction Box Wiring ........................................................................... 5-16
5.6.2 Communications Wiring in Main Junction Box .................................. 5-25
5.6.3 Special Dispenser Configurations ...................................................... 5-27
5.6.4 Outdoor Payment Terminals and Vidium Power ............................... 5-29
6 COMMISSIONING ..................................................................................................... 6-2
6.1 Testing and programming the Dispenser ..............................................................6-2
6.1.1 Programming the Dispenser ................................................................ 6-2
6.1.2 Dispenser Functions.............................................................................6-2
6.1.3 Testing the Dispenser ..........................................................................6-3
6.2 Calibration of the Dispenser ................................................................................. 6-3
6.2.1 Mechanical Calibration of the Meter ...................................................6-4
6.2.2 Electronic Calibration of the MPE Pulser............................................ 6-5
6.2.3 Temperature Compensation Function .................................................. 6-7
6.3 Final Checks .........................................................................................................6-8
6.4 Handing over to the Station Manager .................................................................. 6-8

Quantium 410 Installation Manual Introduction
Document Ref 909342-001 Rev 11 Page 1-1
CONTENTS
1 INTRODUCTION ...........................................................................................................1-2
1.1 How To Use This Manual ....................................................................................1-2
1.2 Product Scope ......................................................................................................1-2
1.3 Authorised Technicians .........................................................................................1-3
1.4 Contact Information ..............................................................................................1-3
1.5 Health & Safety ....................................................................................................1-3
1.5.1 Safety Checklist ...................................................................................1-3
1.5.2 Duties of the Employees ......................................................................1-3
1.5.3 Hazards ................................................................................................1-4
1.5.4 Warning Signs ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) .................................................1-6
1.6 Standards & Certificates .......................................................................................1-6
1.6.1 Dispenser Marking for the ATEX Directive.......................................... 1-7
1.6.2 Special Conditions for Safe Use ...........................................................1-8
1.7 MID Dispensers ....................................................................................................1-8

Page 1-2 Document Ref 909342-001 Rev 11
Introduction Quantium 410 Installation Manual
1 INTRODUCTION
1.1 How To Use This Manual
It is recommended that all relevant persons familiarise themselves with the contents of this
manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment covered,
recommendations on qualified technicians and contact information. It also includes relevant
health and safety information required for the safe installation and commissioning of the
product.
Section 2 - Site Preparation
This section details the procedures to be carried out in preparation for receipt of equipment
at site and the necessary actions prior to installation.
Section 3 - Drawings
All necessary drawings required for reference during the installation and commissioning
are listed and contained in this section.
Section 4 - Packaging and Handling
This section provides instructions for unpacking and safe handling of the equipment
including access to the hydraulic and calculator areas.
Section 5 - Installation
The instructions for the correct installation of the equipment are contained within this
section.
Section 6 - Commissioning
This section highlights the actions and checks, to be carried out, in preparation for the
commissioning activity and the procedures required from commissioning of the equipment
to handover.
1.2 Product Scope
The equipment and models covered by the contents of this manual are: -
The Quantium 410 range of fuel dispensers, with the exception of the LPG version. For
information on Quantium LPG dispensers refer to the relevant LPG manual as provided
by Tokheim.
All dispensers in the Quantium 410 range use the same standard sub-assemblies and offer
a wide range of configurations and includes provision for options such as integrated
payment terminal, vapour recovery etc.

Quantium 410 Installation Manual Introduction
Document Ref 909342-001 Rev 11 Page 1-3
1.3 Authorised Technicians
Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.
WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS
MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT
IN SERIOUS INJURY OR LOSS OF LIFE.
NOTE: - THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES
OF A FULLY QUALIFIED TECHNICIAN.
1.4 Contact Information
For information relating to the contents of this manual please contact: -
Technical Author
Tokheim UK Ltd.
Dundee, Scotland
1.5 Health & Safety
1.5.1 SAFETY CHECKLIST
•It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
•It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.
Areas where special caution is required
•The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
•All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches
etc.
•The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
•All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
•A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
•Silt traps.
1.5.2 DUTIES OF THE EMPLOYEES
•To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the
national protection of workers legislation and to actively support all measures
which enhance safety standards.

Page 1-4 Document Ref 909342-001 Rev 11
Introduction Quantium 410 Installation Manual
•It is an employee’s duty to follow all company directives regarding the prevention
of accidents, unless such directives can be proved to be unfounded.
•Employees should not follow any instructions that go against safety standards.
•Employees are only permitted to use equipment for its original purpose, and this
is defined by the company alone.
•If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately. If such safety rectification is not part of
his defined area of activities, or if his knowledge is insufficient to carry out
such work he must immediately inform his superior about the detected safety
deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in
order to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated
or controlled in order to meet safety requirements.
3) Where dangerous activities are carried out by several persons, the need for
a permanent faultless communication between them in order to avoid dangerous
events shall require the appointing of one person in order to carry out overall
supervision.
1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser
must also be isolated. This is done to provide safety for the technician. As a
further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently.
WARNING: - THE CONNECTION AND DISCONNECTION OF
ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised
official has inspected it and released it. This depends upon the national
regulations in force.
Dismantled packaging and cladding must be stored in such a way as to avoid
damage to components or injuries to persons. Some cladding and panels can be
extremely light, therefore in windy conditions care must be taken when removing
and storing. Covers that can be opened, such as the calculator housing, should be
handled with care. Ensure that the retaining catch is placed in the correct position
to prevent the cover falling onto the head of the service engineer or other persons
in the area.

Quantium 410 Installation Manual Introduction
Document Ref 909342-001 Rev 11 Page 1-5
At unattended service stations, every end-user should be able to read the User
Instructions. They should be visible on a notice board or integrated into the DIT
and should be sufficiently well lit so that they can be read at night.
At unattended service stations break away couplings must always be used to
reduce the danger caused by a motorist driving off with the nozzle still in the
tank.
1.5.4 WARNING SIGNS
The following warning signs are fitted as standard, on the dispenser, however
they may vary according to individual country requirements or customer
specifications.
Do not spill fuel on the
ground
Visible from both
sides of dispenser
Stop vehicle engine Visible from both
sides of dispenser
At Diesel high speed
dispensers near the
nozzle boots
Do not drive away with
nozzle in tank
Visible from both
sides of dispenser
Trucks only
No naked flames Visible from both
sides of dispenser
Do not use mobile
phones
SIGN
Visible from both
sides of dispenser
MEANING POSITION
Smoking forbidden Visible from both
sides of dispenser
Next to User Instructions
near the nozzle boot

Page 1-6 Document Ref 909342-001 Rev 11
Introduction Quantium 410 Installation Manual
1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)
PROTECTIVE CLOTHING
The following clothing should be worn at all times during installation and
maintenance procedures:-
•Protective helmet.
•Protective shoes (conductive).
•Protective gloves and/or protective hand cream.
•Anti static clothing.
•Eye protection.
SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS
The following safety equipment is required for working in hazardous areas:-
•Only spark free tools are permitted for work on dispensers.
•Work on bearings is only permitted using the standard workshop tools authorised
for this kind of work.
•The use of all electrical tools is strictly prohibited.
•Only the use of explosion protected work lights is permitted.
•The use of telecommunications equipment in hazardous areas is strictly
prohibited.
SAFETY INSTRUCTIONS
The following safety instructions must be adhered to during installation and
maintenance procedures:-
•Inhalation of petrol vapour must be avoided. Suitable precautions must be
taken and where necessary respirators used.
•Avoid direct contact of fuel with the skin.
•Use suitable protective clothing, protective gloves and/or protective hand cream.
•Avoid fuel spills.
•No smoking, no naked flames are permitted.
•Long hair and ties can get caught in moving parts. Hair must be suitably covered.
1.6 Standards & Certificates
This dispenser is constructed in conformity with the requirements of all the applicable
European Directives (Machinery 2006/42/EC; EMC 89/336/EEC; ATEX 94/9/EC).
The components used within the dispenser, including connection facilities, are selected in
accordance with the European Standard EN BS 60079-0 (ElectricalApparatus for explosive
gas atmospheres), and the supplementary Standards listed therein.
Diesel dispensers do not create an explosive hazard, but due to the probability of these
being in close proximity to gasoline dispensers, the same construction rules are applicable.

Quantium 410 Installation Manual Introduction
Document Ref 909342-001 Rev 11 Page 1-7
The dispenser is certified by SIRA as suitable for use in Potentially Explosive Atmospheres
Directive 94/9/EC, and marked to be in accordance with the European Dispenser Construction
Standard EN 13617-1.
This dispenser is also certified to OIML International Recommendations R117 and R118.
Certificate Numbers R117/1995-NL-01.04 & 08.
Dispensers fitted with a Stage II Vapour Recovery system, are in conformity with the
requirements of European Directive 2009/126/EC.
The production and end test is controlled through the Quality Assurance systems within the
Tokheim Manufacturing Centres, and has received Quality Assurance Notification from a
Notified Body.
No modification to the dispenser may be performed without express permission from Tokheim
and must always use original components or Tokheim retrofit kits. Failure to comply with
the above will invalidate product conformance with the relevant European Directives and
Tokheim will no longer accept product liability.
1.6.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE
The dispenser is labelled by Tokheim in accordance with the requirements of the
ATEX Directive. This labelling includes:-
•The CE mark (CE conformity)
•The specific explosion protection mark, together with the mark indicating the
equipment group and category; and, relating to equipment group II, the letter
“G” (concerning explosive atmospheres caused by gases and vapours)
•The “Tokheim” name or logo and manufacturing location
•The dispenser type and serial number including the year of production
Labels can either be plastic stickers or metal plates and may vary according to
national requirements. A typical example of a label follows:-
0518 SIRA
or
0081 LCIE
DUNDEE
or
GRENTHEVILLE
“X” CONDITIONS -
refer to section 1.6.2

Page 1-8 Document Ref 909342-001 Rev 11
Introduction Quantium 410 Installation Manual
1.6.2 SPECIAL CONDITIONS FOR SAFE USE
Certain models include Special Conditions for Safe Use which must be observed
prior to putting the dispensers into operation. Failure to do so will invalidate the
ATEX certification of the dispenser. These models can be identified by an X at
the end of the certificate number as shown on the dispenser typeplate.
The Special Conditions for Safe Use are identified in the ATEX EC Type-
Examination Certificates and are repeated below:-
•Where a dispenser is supplied without hoses and/or nozzles, they shall be fitted
in accordance with:
- Hoses : EN1360 or EN13483
- Nozzles: EN13012
•When used for ethanol (blend) dispensing, the fuel specification must be less
than or equal to 85% ethanol, with minimum water content.
•The metering pumps and dispensers are designed for use in open air. Where a
metering pump or dispenser is positioned within a building, incorporated into an
enclosure, or integrated into a larger piece of equipment, additional measures
shall be taken to ensure that the zoning diagrams illustrated in the schedule
drawings are not compromised.
1.7 MID Dispensers
From mid 2007, Tokheim dispensers may be shipped from European factories in accordance
with the Metrological Instruments Directive (MID). Such dispensers are calibrated and the
relevant seals stamped in the factory so that the dispensers are fit for trade immediately
upon installation without the need for a local Weights and Measures inspector to put them
into use.
The dispenser is shipped with its own “MID datasheet” which documents the serial numbers
of the prime components fitted in the dispenser. This datasheet must remain with the
dispenser. Similarly dispensers are shipped with a Declaration of Conformance to the MID.
This document must not be lost as it is an essential document to allow the continued use of
the dispenser.
MID dispensers can be identified by the typeplate which
contains a reference to the MID certificate number as
shown:-
CHECKING THE SEALS
It is the responsibility of the Installer to check that all required seals are present and correct
prior to putting the dispenser into use. This includes seals on the pumping unit, meter,
pulser and calculator. Under no circumstances must any seals be disturbed or broken
during installation.
METER CALIBRATION
If requested by the site owner a calibration check could be performed as part of the
commissioning procedure. (refer to section 6).

Document Ref 909342-001 Rev 11 Page 2-1
Quantium 410 Installation Manual Site Preparation
CONTENTS
2 SITE PREPARATION ................................................................................................. 2-2
2.1 General .................................................................................................................2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Basic Model Schematics ...................................................................................... 2-5
2.2.1 Standard Speed Models .......................................................................2-5
2.2.2 Multi Product with High Speed Diesel Models .................................... 2-8
2.2.3 Multi Product with Very High Speed Diesel Models ...........................2-9
2.2.4 Master & Satellite Models ................................................................. 2-11
2.3 Hydraulic Connections ....................................................................................... 2-13
2.3.1 Direct Connection .............................................................................. 2-13
2.3.2 Flexible Connection (Suction only) .................................................... 2-15
2.3.3 Master to Satellite Connection ........................................................... 2-18
2.3.4 Satellite Connection ........................................................................... 2-18
2.3.5 Vapour Recovery Connections .......................................................... 2-19
2.4 Electrical Connections ........................................................................................ 2-23
2.5 Submerged Connections ..................................................................................... 2-24

Page 2-2 Document Ref 909342-001 Rev 11
Site Preparation Quantium 410 Installation Manual
2 SITE PREPARATION
2.1 General
Tokheim dispensers must only be installed on a level island or forecourt surface.
The ground plan will depend on the model ordered. See drawings in Section 3.
2.1.1 ZONING DIAGRAMS
The classification of vapour barriers are indicated in the following diagrams. The
zone classifications shown are always the highest applicable to that location within
the dispenser.
Q410 DISPENSER - STANDARD CONFIGURATION
1250 200200
50
2389
520200 200
50
200
Zone 1
Zone
2
Zone 1
Zone
1
Zone
1
Zone
2
Zone
2
Zone
2
Zone
2
Zone
2
Zone 1
Calc
Head
Zone 1
Zone 2
Non-hazardous zone
620
Island Level
Note:- On this drawing all zone 2 areas are external of the dispenser.
Zone 1 is internal in the dispenser.

Document Ref 909342-001 Rev 11 Page 2-3
Quantium 410 Installation Manual Site Preparation
Q410 DISPENSER - TQC-VGAMEDIA HEAD CONFIGURATION
1250 200200
50
2389
520200 200
50
200
Zone 1
Zone
2
Zone 1
Zone
1
Zone
1
Zone
2
Zone
2
Zone
2
Zone
2
Zone
2
Zone 1
TQC-VGA
Mediahead
Zone 1
Zone 2
Non-hazardous zone
620
Note:- On this drawing all zone 2 areas are external of the dispenser.
Zone 1 is internal in the dispenser.

Page 2-4 Document Ref 909342-001 Rev 11
Site Preparation Quantium 410 Installation Manual
Q410 LC DISPENSER - STANDARD CONFIGURATION
1265
1250 200200
200 200
50
74
2389
520200 200
Zone 1
Zone
Zone
Zone
Zone
2
2
2
2
Zone
2
Zone
2
Zone 1
Zone 1
Zone 2
Non-hazardous zone
570
Note:- On this drawing all zone 2 areas are external of the dispenser.
Zone 1 is internal in the dispenser.

Document Ref 909342-001 Rev 11 Page 2-5
Quantium 410 Installation Manual Site Preparation
Note : The following schematics are for information purposes only and do not
represent the actual positions of the components.
Note : The Schematics show configurations where pumping units are fitted.
For submerged configurations there would be no pumping units.
2.2.1 STANDARD SPEED MODELS
Model 1-2
2.2 Basic Model Schematics
KEY
EPZ (TQP-RS)
Pump
PAS (TQP-HS)
Pump
TQM Meter
Solenoid Valve
Satellite pipe connection
A side (right)
EPZ
B side (left)
40
Prod 1
Prod 1
40

Page 2-6 Document Ref 909342-001 Rev 11
Site Preparation Quantium 410 Installation Manual
Model 2-4
Model 3-3
Model 3-6
40
Prod 1
Prod 2
40
40
Prod 2
B side (left)
A side (right)
Prod 1
40
EPZ EPZ
Blind Side
A side (right)
EPZ EPZ
B side (left)
40
Prod 1 40
Prod 3
In case of non-preset with EPZ, the valves are not needed.
The valve is needed for Preset or in any case of submerged pump.
Example shown is B sided (left), A sided (right) is also available.
40
Prod 2
EPZ
EPZ
Prod 2
40
B side (left)
40
Prod 1
40
Prod 3
EPZ
EPZ
Prod 1
40
Prod 3
40
A side (right)
40
Prod 2
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