Tokheim QUANTIUM 410 User manual

Document Ref 909342-001
Rev - 11
05/2015
Quantium 410
Installation Manual

Document Ref 909342-001 Rev 11
Quantium 410 Installation Manual
Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
© Copyright by Tokheim . All intellectual rights arising from, accruing
to,and residing in this manual belong to Tokheim. No part of this document
may be reproduced in any form without the express written permission of
Tokheim.
Tokheim reserves the right to apply changes to this document and the
equipment without further notice.

Document Ref 909342-001 Rev 11 1
Quantium 410 Installation Manual Revision Record
REVISION RECORD
Date Revision Page Reason
31/08/2006 1 All Original Issue
20/09/2007 2 Front cover New photo
20/09/2007 2 3-4 Main Contents revised
20/09/2007 2 1-1,1-7,1-8 New infor added for X conditions; certificate no updated
20/09/2007 2 4-1 Section 4 Contents revised
20/09/2007 2 4-3 Section 4.3.1 removed
20/09/2007 2 2-1 Section 2 Contents updated
20/09/2007 2 2-7, 2-10 to 2
-
12
Model schematics THS 1-2,HS 1-4,VHS 1-2,VHS 1-4,THSM
1-2,VHSM 1-2 revised
20/09/2007 2 2-20 to 2-22 New info added for VR ethanol flame arresters
20/09/2007 2 2-23,2-24 New pages inserted (VR ethanol flame arresters)
20/09/2007 2 5-1 Section 5 Contents updated
20/09/2007 2 5-4 Info added on fixing to ground; repagination
20/09/2007 2 5-5 to 5-7 Info added for fixing to ground & manchet; references to EPZ
& PAS V3 removed; repagination
20/09/2007 2 5-8 to 5-18 Text and drawings updated to new terminal arrangements;
removal of lighting supply cable; repagination
20/09/2007 2 5-19,5-20 New pages inserted; repagination
20/09/2007 2 6-1 to 6-4 New info inserted (EC & TC)
20/09/2007 2 6-5 to 6-8 New pages inserted (new info EC & TC)
10/01/2008 3 3,4 Main Contents revised
10/01/2008 3 1-1 Section 1 Contents revised
10/01/2008 3 1-8 New info added for MID
10/01/2008 3 2-2 Zoning diagram updated
10/01/2008 3 2-3 to 2-6,2-8,
2-9,2-13
Removal of "* Not available at present" and THS models
removed; repagination
10/01/2008 3 2-7, 2-10,2-11,2
-
12
Removal of "* Not available at present" and THS models
removed; repagination
10/01/2008 3 3-4 to 3-9 Removal of "* Not available at present" and THS models
removed
10/01/2008 3 5-1 Section 5 Contents revised
10/01/2008 3 5-4 Numbers 2 & 3 highlighted as important
10/01/2008 3 5-8 to 5-20 New info added for earthing; repagination
10/01/2008 3 5-21,5-22 New pages inserted; repagination
10/01/2008 3 6-1 Section 6 Contents revised
10/01/2008 3 6-1 to 6-4 9
10/01/2008 3 6-5 to 6-8 Repagination
29/05/2009 4 5-1 Section 5 Contents revised
4 5.5.3 Addition of Spin on filter
30/10/2009 5 Front Cover New photograph showing hanging hose
5 2.2.1 Standard speed models. Removal of some models.
5 2.2.2 Multi prod.with HS models. Removal of some models.
5 2.2.3 Multi prod.with VHS models. Removal of some models.
5 2.2.3 Multi prod.with VHS models. Removal of some models.
5 2.3.1 Change to text on drawing to reflect suction & submerged
5 3.2.3 Addition of VHS 2-4 drawing
5 5.4.3 New dispenser earthing photograph
5 5.6.4 Addition of new outdoor payment terminals and vidium power
drawings

2Document Ref 909342-001 Rev 11
Revision Record Quantium 410 Installation Manual
Date Revision Chapter Reason
28/02/2011 6 2.1.1 Update to the Standard model graphic to reflext latest
changes.Addition of the TQC-VGA Mediahead Configuration
6 3.2 Update to the Standard model graphic to reflext latest
changes.Addition of the TQC-VGA Mediahead dimension
configuration
19/08/2011 6.1 All (Rev 6.1) Tokheim Watermark
6.1 3.3 (Rev 6.1) New Groundframe drawings & part numbers
02/02/2012 7 1.5.3 Additional text to highlight care and attention when removing
and storing lighter panels and cladding.
7 1.6 Update to Machinery Directive & addition of the Stage II
Vapour Recovery system European Directive.
09/03/2012 7.1 1.7 Change to text (Meter calibration)
7.1 2.3.3 Update to all VR drawings
7.1 3.1 & 3.2 Update to dispenser dimension drawings.
09/03/2012 7.1 6.2 Change to text (MID certified dispensers)
7 Front Cover Change to front cover
7 Back Cover Change to back cover
24/05/2012 7.1 Front Cover New Photograph
7.2 2.1.1 New zoning diagram Q410 LC Standard Head
7.2 3.1.3 New dimention drawing Q410 LC Standard Head
7.1 5.4.2 New Lifting and placement procedures for Q410 LC Standard
Head
06/09/2012 8 2 Revision Record updated
8 3-3, 3-4 TQC-VGA & Q410LC dimension drawings updated
8 4-5 Section 4.9 Access Cable Glands added
8 5-14 to 5-17 Drawings updated
8 5-5 Note added regarding slot dimensions
07/03/2013 9 3, 4 Main Contents updated
9 2-1 Section 2 Contents updated
9 2-5 Blank page removed
9 3-1 Section 3 Contents updated
9 3-6 Section 3.2.3 Ground Frame part numbers table added
9 5-1 Section 5 Contents updated
9 5-9 New section added, "Installation of TQP-HS Pumps"
9 5-12 New section added, "Fitting a Risbridger Check Valve"
9 5-14 Section 5.6.1 Junction Box Wiring updated
9 Back Cover Glossary updated
07/01/2014 9.1 5-3 Q410 LC should only be lifted using forklift slots
9.1 5-7 5.4.3 Leak plate sealing added
14/04/2015 10 5.6.6 Added section on connecting VR pipes.
27/05/2015 11 5.5.7 Added Installation of New Submerged.
11 2.5 Added Submerged Connections.

Document Ref 909342-001 Rev 11 3
Quantium 410 Installation Manual Contents
CONTENTS
1 INTRODUCTION........................................................................................................ 1-2
1.1 How To Use This Manual .................................................................................... 1-2
1.2 Product Scope ...................................................................................................... 1-2
1.3 Authorised Technicians ........................................................................................1-3
1.4 Contact Information ............................................................................................. 1-3
1.5 Health & Safety ...................................................................................................1-3
1.5.1 Safety Checklist ................................................................................... 1-3
1.5.2 Duties of the Employees ...................................................................... 1-3
1.5.3 Hazards................................................................................................ 1-4
1.5.4 Warning Signs ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) ................................................1-6
1.6 Standards & Certificates ......................................................................................1-6
1.6.1 Dispenser Marking for the ATEX Directive ........................................1-7
1.6.2 Special Conditions for Safe Use ..........................................................1-8
1.7 MID Dispensers ................................................................................................... 1-8
2 SITE PREPARATION ................................................................................................. 2-2
2.1 General .................................................................................................................2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Basic Model Schematics ...................................................................................... 2-5
2.2.1 Standard Speed Models .......................................................................2-5
2.2.2 Multi Product with High Speed Diesel Models .................................... 2-8
2.2.3 Multi Product with Very High Speed Diesel Models ...........................2-9
2.2.4 Master & Satellite Models ................................................................. 2-11
2.3 Hydraulic Connections ....................................................................................... 2-13
2.3.1 Direct Connection .............................................................................. 2-13
2.3.2 Flexible Connection (Suction only) .................................................... 2-15
2.3.3 Master to Satellite Connection ........................................................... 2-18
2.3.4 Satellite Connection ........................................................................... 2-18
2.3.5 Vapour Recovery Connections .......................................................... 2-19
2.4 Electrical Connections ........................................................................................ 2-23
2.5 Submerged Connections ..................................................................................... 2-24
3 DRAWINGS ................................................................................................................... 3-2
3.1 Dispenser Dimensions. .........................................................................................3-2
3.1.1 Standard Head (To August 2011) ........................................................ 3-2
3.1.2 TQC -VGA Media Head (From September 2011) ..............................3-3
3.1.3 Q410 LC - Standard Head ..................................................................3-4
3.2 GroundFrames ......................................................................................................3-5
3.2.1 Retrofit Groundframe .......................................................................... 3-5
3.2.2 Direct Connection Groundframe ......................................................... 3-5
3.2.3 Groundframe Part Numbers ................................................................3-6
3.3 Ground Plan - New Installations only...................................................................3-6
3.3.1 Generic DripTray ................................................................................. 3-6
3.3.2 Single Product ...................................................................................... 3-7
3.3.3 Two Product ........................................................................................ 3-8
3.3.4 Three Product ......................................................................................3-9
3.3.5 Four Product ...................................................................................... 3-10
3.3.6 Master................................................................................................ 3-11
3.3.7 Satellite .............................................................................................. 3-12
(CONT.)

4Document Ref 909342-001 Rev 11
Contents Quantium 410 Installation Manual
4 PACKAGING & HANDLING ................................................................................... 4-2
4.1 Shipping Documentation ....................................................................................... 4-2
4.2 Packaging .............................................................................................................4-2
4.2.1 Unpacking ............................................................................................ 4-2
4.3 Inventory Inspection .............................................................................................4-2
4.4 Weights ................................................................................................................. 4-3
4.5 Handling ............................................................................................................... 4-3
4.6 Access to the Hydraulic Area ..............................................................................4-4
4.7 Access the Junction Box Connections .................................................................4-4
4.8 Access to the Calculator Head ............................................................................ 4-5
4.9 Access to the Cable Glands .................................................................................4-5
5 INSTALLATION .......................................................................................................... 5-2
5.1 General .................................................................................................................5-2
5.2 Identification of Sides ...........................................................................................5-2
5.3 Lifting ...................................................................................................................5-3
5.4 Placement ............................................................................................................. 5-3
5.4.1 By Forklift ............................................................................................ 5-4
5.4.2 Q410 LC By Forklift ............................................................................ 5-5
5.4.3 Leak Plate Sealing ...............................................................................5-7
5.4.4 Fixing to Ground ................................................................................... 5-8
5.4.5 Earthing ................................................................................................ 5-9
5.5 Hydraulic Connections ....................................................................................... 5-10
5.5.1 Installation of TQP-HS Pumps .......................................................... 5-10
5.5.2 Pipework - dispensers with direct connection
(Suction or Submerged) ..................................................................... 5-10
5.5.3 Pipework - dispensers with flexible connection (Suction only) .......... 5-11
5.5.4 Fitting a Risbridger Check Valve ....................................................... 5-13
5.5.5 Spin On Filter (Option) ...................................................................... 5-13
5.5.6 Pipework - VR .................................................................................. 5-14
5.5.7 New Submerged Installation .............................................................. 5-14
5.6 Electrical Connections ........................................................................................ 5-16
5.6.1 Junction Box Wiring ........................................................................... 5-16
5.6.2 Communications Wiring in Main Junction Box .................................. 5-25
5.6.3 Special Dispenser Configurations ...................................................... 5-27
5.6.4 Outdoor Payment Terminals and Vidium Power ............................... 5-29
6 COMMISSIONING ..................................................................................................... 6-2
6.1 Testing and programming the Dispenser ..............................................................6-2
6.1.1 Programming the Dispenser ................................................................ 6-2
6.1.2 Dispenser Functions.............................................................................6-2
6.1.3 Testing the Dispenser ..........................................................................6-3
6.2 Calibration of the Dispenser ................................................................................. 6-3
6.2.1 Mechanical Calibration of the Meter ...................................................6-4
6.2.2 Electronic Calibration of the MPE Pulser............................................ 6-5
6.2.3 Temperature Compensation Function .................................................. 6-7
6.3 Final Checks .........................................................................................................6-8
6.4 Handing over to the Station Manager .................................................................. 6-8

Quantium 410 Installation Manual Introduction
Document Ref 909342-001 Rev 11 Page 1-1
CONTENTS
1 INTRODUCTION ...........................................................................................................1-2
1.1 How To Use This Manual ....................................................................................1-2
1.2 Product Scope ......................................................................................................1-2
1.3 Authorised Technicians .........................................................................................1-3
1.4 Contact Information ..............................................................................................1-3
1.5 Health & Safety ....................................................................................................1-3
1.5.1 Safety Checklist ...................................................................................1-3
1.5.2 Duties of the Employees ......................................................................1-3
1.5.3 Hazards ................................................................................................1-4
1.5.4 Warning Signs ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) .................................................1-6
1.6 Standards & Certificates .......................................................................................1-6
1.6.1 Dispenser Marking for the ATEX Directive.......................................... 1-7
1.6.2 Special Conditions for Safe Use ...........................................................1-8
1.7 MID Dispensers ....................................................................................................1-8

Page 1-2 Document Ref 909342-001 Rev 11
Introduction Quantium 410 Installation Manual
1 INTRODUCTION
1.1 How To Use This Manual
It is recommended that all relevant persons familiarise themselves with the contents of this
manual prior to carrying out any operations or procedures.
This manual is divided into sections which are described as follows: -
Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment covered,
recommendations on qualified technicians and contact information. It also includes relevant
health and safety information required for the safe installation and commissioning of the
product.
Section 2 - Site Preparation
This section details the procedures to be carried out in preparation for receipt of equipment
at site and the necessary actions prior to installation.
Section 3 - Drawings
All necessary drawings required for reference during the installation and commissioning
are listed and contained in this section.
Section 4 - Packaging and Handling
This section provides instructions for unpacking and safe handling of the equipment
including access to the hydraulic and calculator areas.
Section 5 - Installation
The instructions for the correct installation of the equipment are contained within this
section.
Section 6 - Commissioning
This section highlights the actions and checks, to be carried out, in preparation for the
commissioning activity and the procedures required from commissioning of the equipment
to handover.
1.2 Product Scope
The equipment and models covered by the contents of this manual are: -
The Quantium 410 range of fuel dispensers, with the exception of the LPG version. For
information on Quantium LPG dispensers refer to the relevant LPG manual as provided
by Tokheim.
All dispensers in the Quantium 410 range use the same standard sub-assemblies and offer
a wide range of configurations and includes provision for options such as integrated
payment terminal, vapour recovery etc.

Quantium 410 Installation Manual Introduction
Document Ref 909342-001 Rev 11 Page 1-3
1.3 Authorised Technicians
Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.
WARNING: ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS
MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT
IN SERIOUS INJURY OR LOSS OF LIFE.
NOTE: - THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES
OF A FULLY QUALIFIED TECHNICIAN.
1.4 Contact Information
For information relating to the contents of this manual please contact: -
Technical Author
Tokheim UK Ltd.
Dundee, Scotland
1.5 Health & Safety
1.5.1 SAFETY CHECKLIST
•It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
•It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.
Areas where special caution is required
•The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
•All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches
etc.
•The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
•All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
•A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
•Silt traps.
1.5.2 DUTIES OF THE EMPLOYEES
•To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the
national protection of workers legislation and to actively support all measures
which enhance safety standards.

Page 1-4 Document Ref 909342-001 Rev 11
Introduction Quantium 410 Installation Manual
•It is an employee’s duty to follow all company directives regarding the prevention
of accidents, unless such directives can be proved to be unfounded.
•Employees should not follow any instructions that go against safety standards.
•Employees are only permitted to use equipment for its original purpose, and this
is defined by the company alone.
•If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately. If such safety rectification is not part of
his defined area of activities, or if his knowledge is insufficient to carry out
such work he must immediately inform his superior about the detected safety
deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in
order to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated
or controlled in order to meet safety requirements.
3) Where dangerous activities are carried out by several persons, the need for
a permanent faultless communication between them in order to avoid dangerous
events shall require the appointing of one person in order to carry out overall
supervision.
1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser
must also be isolated. This is done to provide safety for the technician. As a
further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently.
WARNING: - THE CONNECTION AND DISCONNECTION OF
ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised
official has inspected it and released it. This depends upon the national
regulations in force.
Dismantled packaging and cladding must be stored in such a way as to avoid
damage to components or injuries to persons. Some cladding and panels can be
extremely light, therefore in windy conditions care must be taken when removing
and storing. Covers that can be opened, such as the calculator housing, should be
handled with care. Ensure that the retaining catch is placed in the correct position
to prevent the cover falling onto the head of the service engineer or other persons
in the area.