Tool Shed HI 110 User manual

WARNING INDIRECT FIRED AIR HEATER
Any piece of equipment can be dangerous if not operated properly. YOU are responsible for the safe operation of this equipment. The operator must carefully read and
follow any warnings, safety signs and instructions provided with or located on the equipment. Do not remove, defeat, deface or render inoperable any of the safety
devices or warnings on this equipment. IF any safety devices or warnings have been removed, defeated, defaced or rendered inoperable, DO NOT USE THIS
EQUIPMENT!!! DANGER
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes. Never run the machine indoors or in an
enclosed area unless the machine is vented properly according to local and national codes. This heater consumes large amounts of oxygen. Use only in well ventilated
areas. Not for residential heating. IMPORTANT SAFETY RULES TO FOLLOW
Signal Words Found in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety messages that follow this signal word.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all safety messages
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
Always wear Safety glasses with side shields, Hearing protection, Safety-toed footwear whenever using this heater. In addition, before servicing or maintaining the
machine: Tie back long hair. Remove all jewelry (including rings).
Lifting and Transporting the Machine
Requirements Transport vehicle capable of carrying 1000 lbs. Crane or lift capable of carrying 1000 lbs
Background NOTICE: These machines are NOT designed to be towed with any vehicle.
WARNING
Crushing hazard. Only qualified riggers should attempt aerial lifting of this machine.
Guidelines Follow the guidelines below when lifting and transporting this machine.
Remove all venting from the machine prior to lifting/transporting.
Cover all openings on the machine to avoid infiltration from road debris and dust.
Use all four lifting points on the sides of the machine when using an aerial lifting rig.
Use the manual transport handle when relocating the machine within the job site.
When tying down the machine, route tie-down straps or chains through the lower frame only.
NOTICE: Do not route tie-down straps or chains over the top of the machine.
Doing so will damage the machine. Use only the designated tie-down locations.
If the person receiving this handout will not be the user of the equipment, forward these instructions to the operator. IF there is any doubt as to the operation or safety
of the equipment, DO NOT USE!!! CALL A TOOL SHED IMMEDIATELY!!! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
INJURY OR DEATH
Safety Information HI 110 / 200 / 300
1.2 Machine Description and Intended Use
Machine description
The HI Heater is an indirect-fired air heater that operates on diesel fuel. The machine consists of the following components:
�Stainless steel combustion chamber and heat exchanger
�Blower
�Single-stage burner
�High-temperature shut-down device
�Fuel tank
Fuel is consumed in a closed combustion chamber. Room air or outside air (depending on the application) is pulled into the machine where it is heated. This clean, dry,
hot air is then blown into the space to be heated by the blower. Access to the blower assembly is protected by a guard fitted on the air inlet.
Intended use The HI Heater is intended to provide heat on outdoor or indoor construction sites (if properly vented) and in other rugged applications.
This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons on the work site. Machine damage caused by misuse is not covered under warranty.
Do not use this machine indoors without proper exhaust venting designed for indoor use which meets all applicable regulations. This machine has been designed and
built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety
through protective guards and labeling. However, some risks may remain even after protective measures have been taken. They are called residual risks. On this
machine, they may include exposure to:
�exhaust emissions
�hot surfaces such as exhaust vents and fuel heater

�fuel and fuel fumes when refueling
�high voltages and arc flash
To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.
Optional accessories
Wacker Neuson Corporation offers many optional accessories for the machine.
These accessories include the following:
�Remote thermostat
�Duct adapters (various sizes, available as kits, or individual ducts at lengths of 25 ft. or more).
�Exhaust vents and elbows
Contact your Wacker Neuson dealer for more information.
1.3 Safety Guidelines for Operating the Machine
Operator training
Before operating the machine:
�Read and understand the operating instructions contained in all manuals delivered with the machine.
�Familiarize yourself with the location and proper use of all controls and safety devices.
�Contact Wacker Neuson Corporation for additional training if necessary. When operating this machine:
�Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.
Machine condition
Only operate the machine when:
�All safety devices and guards are in place and in working order.
�All controls operate correctly.
�The machine is set up correctly according to the instructions in the Operator’s Manual.
�The machine is clean.
�The machine’s labels are legible. When operating the machine:
�Do not modify or defeat the safety devices.
�Do not use worn electrical cords.
�Do not use faulty fuel supplies.
Guidelines for operator
When operating the machine:
�Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.
�Wear protective clothing appropriate to the job site when operating the machine.
�Wear safety glasses. When operating the machine:
�Do not operate a machine in need of repair.
�Do not smoke near the machine.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while operating this machine:
�Close-fitting work clothes that do not hinder movement
�Safety glasses with side shields
�Hearing protection
�Safety-toed footwear
Machine installation guidelines
As a recommended installation practice, refer to the current issue of CSA B139,
Installation Code for Oil Burning Equipment in Canada and NFPA 31 Standard for the Installation of Oil-Burning Equipment in the USA;
�Never operate the machine in immediate proximity to flammable materials. Minimum distances are specified in the Operation chapter under Positioning the
Machine.
�A rough estimate of opening required for each gallon (US) of capacity is one square foot for indirect-fired heater
Work space When operating the machine:
�Position the machine on a firm, noncombustible, level surface.
�Keep the area immediately surrounding and underneath the machine clean, neat, and free of debris and combustible materials.
�Keep the area above the machine clear of debris that could fall on the machine.
�Store the machine properly when it is not being used.
�Keep unauthorized personnel, children, and pets away from the machine.
When operating the machine:
�Do not connect ductwork between the exhaust outlet port and the supply air inlet port.
�Never operate the machine in areas that contain flammable objects, fuels, or products that produce flammable vapors.
�Do not position the electrical cords under the machine or over the top of the machine.
1.4 Safety Guidelines While Using Combustion Burners
When using the machine:
�Clean up any spilled fuel immediately.
�Replace the fuel tank cap after refueling the machine.
�Refill the fuel tank in a well-ventilated area.
�Make sure you have proper certification or licensing required by the locality, state, or province in which the machine is being installed to work with Liquid Petroleum
(LP).
When using the machine:
DANGER
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.
�Never run the machine indoors or in an enclosed area unless the machine is vented properly according to local and national codes.
�Do not fill or drain the fuel tank near an open flame, while smoking, or while the machine is running.
�Do not smoke when refueling the machine.

1.5 Safety Guidelines for Maintaining the Machine Licensing/ training/
�Only trained personnel should troubleshoot or repair electrical problems occurring with the machine.
Cleaning When cleaning and servicing the machine:
�Keep the area around the burner free of debris such as leaves, paper, cartons, etc.
�Keep the machine clean and labels legible.
When cleaning the machine:
�Do not clean the machine while it is running.
�Never use gasoline or other types of fuels or flammable solvents to clean parts. Fumes from fuels and solvents can become explosive.
Maintenance guidelines
When maintaining the machine:
�Keep the fuel lines in good condition and properly connected.
�Allow the burner to cool before maintaining the machine.
�Re-install the safety devices and guards after repairs and maintenance.
�Keep all electrical cords away from heat, oil, vibrating surfaces, and sharp edges.
�Inspect all electrical cords before each use and replace damaged cords.
Replacing parts and labels
When maintaining the machine:
When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications,
such as physical dimensions, type, strength, and material.
�Replace worn or damaged components.
�Replace all missing and hard-to-read labels.
�Replace or repair electrical components with components that are identical in rating and performance as the original component.
Accessories, safety devices and modifications
When using the machine:
�Use only accessories/attachments that are recommended by Wacker Neuson Corporation. When using the machine:
�Never operate the machine if any safety devices or guards are missing or inoperative.
�Do not defeat safety devices.
�Do not modify the machine without the express written approval of the
manufacturer.
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:
�Close-fitting work clothes that do not hinder movement

4.8 Suggested Venting
When installing vents:
�Do not use B-vent exhaust pipes to vent an oil burning machine. Contact Wacker Neuson Product Support for recommended alternatives.
�Adhere to all local and national codes.
�Consult all appropriate governing bodies or local contractor for venting and fresh air requirements. Make sure that the room or building to be heated has sufficient
ventilation to ensure that the machine has enough air to function properly.
�Position the machine in a manner that avoids excessive vent bends (elbows), and long horizontal runs.
�Keep air inlets and outlets free from obstruction. Ensure that there are no bulky objects or sheets/covers near or on the machine.
�Route the venting pipes in a manner that avoids flammable materials.
�Route the venting pipes in a manner that avoids contact with people.
�When the machine is connected to a flue pipe, the flue pipe shall terminate in a vertical section at least two feet long. Sufficient draft shall be created to assure safe
and proper operation of the machine.
DANGER
Asphyxiation hazard. Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.
�Never run the machine indoors or in an enclosed area unless the machine is vented properly according to local and national codes.