Tool Shed TSJH07 User manual

DEMOLITION HAMMER
1700W
www.thetoolshed.co.nz
TSJH07

23
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
TABLE OF CONTENTS PRODUCT DETAILS
Product Model ToolShed Demolition Hammer 1700W
Product Code TSJH07
DISTRIBUTED BY:
Product Details 3
Specications 4
Safety Guidelines 5
Assembly 9
Operation 10
Maintenance 11
Storage 12
Exploded Parts View 14
Note:
This manual is for your reference only. Due to the continuous improvement of
the ToolShed products, changes may be made at any time without obligation or
notice.
Warranty:
This product may be covered under The ToolShed warranty. For more information, see
our Terms & Conditions at www.thetoolshed.co.nz
Thank You
For the purchase of this ToolShed product. We try our hardest to supply customers like you
with the best quality products available, at the best price possible. We cant wait to continue
working together in the future.
Please contact us for any servicing, replacement parts, or questions you might have about
your ToolShed product by visiting our website, or calling: 0800 948 665.

45
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
SPECIFICATIONS
Power Supply 230–240 Volts | 50 Hertz
Wattage 1700 Watts
Blows per Minute 2000 BPM
Impact Power 60 Joules
Insulation Class Class II
Bit Size 30mm Hex
Net Weight 15.5kg
Product Dimensions (LxWxH) 700 x 300 x 150mm (Without Drill Bit)
SAFETY GUIDELINES
• Always wear personal protective equip-
ment (PPE). Eye protection, ear protection,
dust masks, and other protective equipment
will help to reduce the risk of personal injury
or long-term illnesses.
• Dress appropriately. DO NOT wear loose
clothing that can get caught in moving
parts. Keep hair, loose clothing, jewellery,
and anything else that could be of risk, away
READ ALL SAFETY WARNINGS &
INSTRUCTIONS. Failure to follow
instructions and warnings could lead to
serious injury, electric shock, or re.
from moving parts in the machine, or they
could become caught therein.
• Always remain alert and DO NOT operate
power tools or machinery under the inu-
ence of any substances such as alcohol
or drugs, including prescription medica-
tions. Lack of focus could lead to injury or
accidents while operating these power tools
and machinery.
• Always ensure proper footing and
balance. Overreaching can lead to slipping
and falling which can result in injury or acci-
dent.
• Ensure the power switch is in the OFF
position before connecting any battery,
or power source to the power tool or
machinery. This can cause injury as tools
and machinery can suddenly re incidentally
when live, causing accidents.
• Use all provided dust collection and
extraction attachments, if included. This
equipment, along with the use of PPE dust
masks, can help keep you safe from dust, and
keep your work site clear from hazards.
• Ensure loose parts such as wrenches
or adjusting keys are removed before
starting the power tool or machinery.
WARNING
Work Area Safety
Personal Safety
• Ensure that your work area is kept clean
and well lit. Lack of visibility and clutter
greatly increase the risk of accident when
using tools.
• Keep bystanders, pets, and children
clear when operating this power tool or
machine. They can cause distraction or risk
injury to themselves.
• Ensure you are not operating the power
tool or machinery in the presence of dust,
liquids, ammable gases, or anything
that can create an explosive atmosphere.
Power tools and machinery can create sparks
which can lead to ignition and re hazards in
working environments.

67
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
SAFETY GUIDELINES
• DO NOT use the power tool or machinery
in rainy conditions or wet areas where the
power tool or machinery could get wet.
Water in this power tool or machinery can
lead to electric shock.
• Only use the power tool or machinery
when the plug correctly matches the
power outlet. Modifying plugs greatly
increases the risk of electric shock.
• Keep the power cord away from anything
that could damage it such as sharp edges,
moving parts or heat. A damaged power
cord increases the risk of electric shock.
• Only operate outdoors with the use of an
outdoor extension lead. Not all extension
leads are suited to outdoor use and using
one which is not can greatly increase the risk
of electric shock.
• Avoid body contact with grounded or
earthed surfaces. Surfaces such as radiators,
ranges, pipes, and refrigerators can increase
the risk of electric shock due to your body
being earthed or grounded.
• Never carry the power tool by the cord,
or yank the cable from the power outlet.
This can damage the internal wiring and may
become a hazard.
WARNING
Electric shock can cause serious injury
or, in some cases be fatal.
Electrical Safety
• Use the correct tool for the job. Forcing
a tool to do a job it was not designed for
increases the risk of accident or injury.
• Disconnect tools and machinery from
power, or remove batteries before doing
any maintenance or adjustments, or
before storing the tools and machinery.
This reduces or removes the risk of a power
connection that causes the tool or machinery
to accidentally re, which can help prevent
injury or accident.
• Check the general condition of the power
tool for damage or any problems that
could aect the way the tool or machine
works. An unrepaired tool or machine can
lead to accident and injury. Only have your
tool or machine repaired with genuine parts
from The ToolShed.
• Only use the power tool and machinery
with genuine parts or accessories that are
designed to be used with this power tool
and machinery. Failure to do so could result
in accident or injury or damage your tool or
machinery.
• Store your tool or machinery out of reach
of children, and away from untrained
personnel when not in use. Use by some-
body untrained, or a child, could lead to
accident or serious injury.
Power Tool & Machinery Use &
Care
SAFETY GUIDELINES
Demolition Hammer Specic
Safety
Service
• Have your tools and machinery serviced
at The ToolShed with ToolShed replace-
ment parts. This will ensure that the safety
of the power tool or machine is maintained.
• Wear ear protection. Prolonged exposure to
noise may cause hearing loss.
• Use the extra handles supplied with the
device. Loss of control may cause injury.
• Grip the tool with two hands when working
and maintain a stable posture. It is always
safer to operate the tool with two hands.
• Hold tools by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live”
and shock the operator.
• For tasks carried out above ground level:
Ensure that the area below is clear for tasks
carried out above ground level.
• Ensure you maintain a healthy, stable posture,
as well as rm footing at all times.
• Only work with the appropriate insertion
tools. Check that the insertion tool is posi-
tioned correctly by pulling on it.
• Check the demolition breaker and the inser-
tion tool for rust and damage before each
use. Never operate the demolition breaker
if it is damaged or deformed. If you identify
damage, contact your nearest ToolShed for
replacement parts or advice.
• Under normal operation, the tool is designed
to produce vibration. The screws can come
loose easily, causing a breakdown or acci-
dent. Check tightness of screws carefully
before every operation.
WARNING
The warnings and precautions
discussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be understood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
• It is not possible to cover every conceivable
situation you can face. Always exercise care
and use your common sense. If you get into
a situation where you feel unsafe, stop and
seek expert advise. Contact your dealer,
service agent, or an experienced user. Do not
attempt any task you feel unsure of!
• Do not let familiarity gained from the
frequent use of tools allow you to become
complacent and ignore tool safety prin-
ciples. A careless action can cause severe
injury within a fraction of a second.
Always Use Common Sense

89
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
SAFETY GUIDELINES
• Reduce the dust pollution. Particles caused
by working with the demolition breaker may
contain materials which can cause cancer,
allergic reactions, respiratory illnesses, birth
defects or other reproductive damage.
Some examples of these materials are: Lead,
mineral dust, additives in wood treatment
agents (chromate, wood protection agents),
some types of wood (such as oak or beech
dust), metals, asbestos.
• Wear ear protectors when using the tool for
extended periods. Prolonged exposure to
high intensity noise can cause hearing loss.
• Wear a hard hat (safety helmet), safety
glasses and/or face shield. It is also highly
recommended that you wear a dust mask
and thickly padded gloves.
• Do not leave the tool running. Operate the
tool only when hand-held.
• Do not point the tool at any one in the area
when operating. The bit could y out and
injure someone seriously.
• Do not touch the bit or parts close to the bit
immediately after operation; they may be
extremely hot and could burn your skin.
• In cold weather or when the tool has not
been used for a long time, let the tool warm
up for a while by operating it under no load.
This will loosen up the lubrication. Without
proper warmup, hammering operation is
dicult.
• Keep hands away from moving parts.
A SS E M B LY
• Always ensure that the tool is switched o
and unplugged before commencing any
work or maintenance on the tool.
• Only use 30mm approved drill bits that are
compatible this Demolition Hammer.
• This Demolition Hammer does not require
hourly or daily lubrication because it has a
Grease-Packed lubrication system.
• Best practice would be to have the tool lubri-
cated every six months by sending it to your
local ToolShed for a service.
• For more information about oil and lubrica-
tion, please refer to the Lubrication section
on page 12.
• Pull and turn the lock (2) 180° counter-clock-
wise to secure the bit in place. (Fig.2)
• Pull on the drill spindle to ensure that it can
only move up and down in a range of 3cm
maximum.
Dismantling:
• To remove a bit, proceed in the reverse order
to Mounting.
• Switch the Demolition Hammer o and
ensure it is unplugged from its power supply.
Mounting (Fig.1):
• Clean the drill spindle before use and lightly
oil the special imprint. Pull and turn the lock
(2) 180° Clockwise.
• Insert the drill spindle (3) into the hexagonal
housing of the hammer, aligning it with the
slot on the locking side.
Changing/Installing Bits
Lubrication/Oil Level
1. Flat Chisel
2. Point Chisel
Included Bits:

10 11
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
OPERATION
WARNING
Before operation, ensure that the
connected network’s voltage and
frequency does not exceed that
indicated on the tool rating plate.
• This hammer has a lock-on trigger that helps
reduce user fatigue and improves handling
as you do not have to continually press the
trigger button to operate the hammer for
extended periods.
• The lock-on is enabled when the trigger is
pressed, and the push-lock button on the
trigger is also depressed, the trigger will stay
locked in place.
• To release the lock-on, simply push the
trigger once, and both buttons will unlock.
• Always ensure you are holding the tool rmly
with both hands, on both handles while
operating the hammer.
• This hammer has been equipped with an
anti-vibration D-Handle to help reduce
fatigue while operating for long periods
which is easily adjustable to best suit your
handling style.
• At times, it may be necessary to exert
gentle pressure on the tip of the drill bit to
enable the percussion system to function,
as otherwise, the safety mechanism against
operation without a load may activate. Use
a moderate level of force; excessive force can
compromise safety and eciency.
Application
Usage
MAINTENANCE
• Before cleaning or performing any mainte-
nance, you must ensure the tool is switched
o and disconnected from the power supply.
• Compressed air is the most eective way to
cleanthistool.AlwayswearPPEsafetygoggles
when cleaning tools with compressed air.
• Check the carbon brushes of the machine in
the event of excessive sparking.
• Ventilation openings and switch levers must
be kept clean. DO NOT attempt to clean by
inserting pointed objects through openings.
• Do not use harsh chemicals or solvents when
cleaning this tool.
• If you discover any damaged or broken parts,
consult your nearest ToolShed for replace-
ments and advise.
• The carbon part should be at least 5mm
long. In case of wear, or in case of excessive
sparking, immediately change both Carbon
Brushed with the (supplied) spare set, or of
brushes of an identical nature.
• Always ensure that the tool is switched o
and unplugged before commencing any
work or maintenance on the tool.
• Changing the Carbon Brushes of this Demo-
lition Hammer is recommended after 50
Hours of use.
• Remove the cap cover (6).
• Remove the carbon-holder cap, and remove
the brush.
• Whentheresin-insulatedtip insidethecarbon
brush makes contact with the commutator,
it will trigger an automatic motor shutdown.
In such cases, it is necessary to replace both
carbon brushes.
• Ensure that the carbon brushes are kept clean
and can move freely within their holders.
• Both carbon brushes should be replaced at
the same time. Only source identical brushes
from your local ToolShed.
Carbon Brushes
Replacing the Carbon Brushes
1. Commutator
2. Insulating Tip
3. Carbon Brush
Lock-On
Button
Trigger

12 13
OPERATION MANUAL OPERATION MANUAL
WWW.THETOOLSHED.CO.NZWWW.THETOOLSHED.CO.NZ
STORAGEMAINTENANCE
• This Demolition Hammer does not require
hourly or daily lubrication because it has a
Grease-Packed lubrication system.
• Best practice would be to have the tool lubri-
cated every six months by sending it to your
local ToolShed for a service.
• However if you are to lubricate the tool
yourself, rst you should ensure that the
tool is switched o and unplugged before
commencing.
• Remove the Oil Cap using the supplied
spanner.
• Pull the mains plug out of the socket.
• Allow the demolition hammer to cool down
completely.
• Position the demolition hammer and
accessories in the travel/storage case it was
supplied with.
• Store the demolition hammer in a dry, secure
space that it is not accessible for children.
• Secure the demolition breaker to prevent
it from slipping when transporting it in a
vehicle.
• Replenish with fresh grease, approximately
60g.
• Over lling with more grease than is required
can cause a faulty hammering action or
potentially tool failure. Fill only with the
specied amount of grease.
• Reinstall the cap, and secure with the
provided spanner.
Lubrication

TSJH07 EXPLODED
VIEW & PARTS LIST
1Washer 32×17×2 X
2Lock Rod Spring
3Lock Rod Cover
4Pin 5×32
5Inner-Hex Screw M10×65 X6
6Flat Washer 10 X6
7Iron Head Spring X6
8Lock Rod
9O-Ring 18×8 X2
11 O-Ring 60×2
12 Ram Hammer Cover
13 Impact Hammer Rod
14 Hammer Washer
15 Damping Washer
16 Locating Seat
17 Cylinder Case
18 Inner-Hex Screw M8×40 X4
19 Paper Plate
20 Cylinder
21 O-Ring 45×5 X2
22 Hammer
23 Piston
24 Piston Pin
25 Connecting Rod
26 Needle Bearing
27 Inner-Hex Screw M6×25 X6
28 Hex Nut M8 X4
29 Damper Holder X2
30 Flat Washer 8 X4
31 Damper Spring Φ2.65 X2
32 Damper Board X2
33 Damper Screw X2
34 Gear Cover
35 Bear 6302
36 Ring 22
37 Big Gear
38 Space Ring
39 Inner-Hex Screw M5×16 X7
40 Bearing Board 65A
41 Bearing 6205
42 Bearing 6201
43 Middle Gear
44 Inner-Hex Screw M4×12 X2
45 Bearing Board 26KT
46 Bearing 6001
47 Bearing 6203 107HA
48 Bearing Plate 29.5×39.5×2
49 Bearing 6203 2RS
50 Washer 107HA
51 Gear Box
52 Pin 4×6.5×16 X2
53 Crank Shaft
54 O-Ring 93.5×2
55 Oil Room
56 Inner-Hex Screw M5×2 X8
57 Wool Washer
58 Paper Washer 85A
59 Oil Cover
60 Screw ST4.8×18 X6
61 O-Ring 23×2
62 Oil Nut 105K
63 Washer 17.1×24×0.5
64 Rotor
65 Bearing 6201
66 Fan Induced
67
68 Screw ST4.8×65 X2
69 Stator
70 Case
71 Inner-Hex Screw M5×35 X4
72 Brush Holder X2
73 Power Spring X2
74 Brush X2
75 Screw ST3.9×12 X2
76 Middle Cover
77 Damper Spring Φ2 X2
78 Damper Screw M8×35 X2
79 Left Handle
80 Right Handle
81 Screw ST3.9×16 X8
82 Switch
83 Capacitance
84 Cable Board
85 Cable Cover
86 Cable
87 Bottom
88 Damper Cover
89 Inner-Hex Screw M5×55 X4
90 Knob Screw M8×110
91 Hoop Seat X2
92 Handle Rack
93 Knob
94 Handle Rubber Sleeve X2
95 Pin 3×23 X2
96 Auxiliary Handle
97 Handle Shaft Sleeve X2
98 Handle Washer X2