Tool Shed TSARN Instruction Manual

AIR RIVET NUT TOOL
TSARN
www.thetoolshed.co.nz

2
OPERATION MANUAL
www.thetoolshed.co.nz
PRODUCT DETAILS
PRODUCT
MODEL NO.
ToolShed Air Rivet Nut Tool
TSARN
DISTRIBUTED BY
NOTE:
This manual is only for your reference. Due to the continuous improvement of the ToolShed
products, changes may be made at any time without obligation or notice.
WARRANTY
This product may be covered under the ToolShed warranty. For more information see our Terms
& Conditions at www.thetoolshed.co.nz

3
OPERATION MANUAL
www.thetoolshed.co.nz
C O N T E N T S:
Safety Information ................................................................................................................................. 4
Assembly................................................................................................................................................. 6
Operation................................................................................................................................................ 7
Maintenance........................................................................................................................................... 9

4
OPERATION MANUAL
www.thetoolshed.co.nz
IMPORTANT INFORMATION
GENERAL SAFETY GUIDELINES
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure to follow
instructions and warnings could lead to serious injury, electric shock, or fire. Save ALL warnings
and instructions for future reference.
WORK AREA SAFETY
-Ensure that your work area is kept well-lit and clean. Lack of visibility and clutter greatly
increase the risk of accident.
-Keep bystanders and children clear when operating a power tool or machine. They can
cause distraction or risk injury themselves.
-Ensure you are not operating the power tool or machinery in the presence of flammable
gases, dust, liquids, or anything that creates an explosive atmosphere. Power tools and
machinery can create sparks which can lead to ignition in these environments.
PERSONAL SAFETY
-Always wear personal protective equipment. Eye protection, ear protection, dust masks
and other protective equipment will help to reduce the risk of personal injury.
-Dress appropriately. Do NOT wear jewellery or loose clothing that can get caught in
moving parts. Keep hair, loose clothing, jewellery, and anything else that could be of risk
away from moving parts or they could be caught.
-Always remain alert and do NOT operate the power tool or machinery under the
influences of any substances (drugs, medication, alcohol). Losing focus could lead to injury
while operating power tools and machinery.
-Always keep proper footing and balance. Overreaching can lead to slipping and falling
which can result in injury.
-Ensure the power switch is in the off position before connecting any battery or power
source to the power tool or machinery.This can lead to accidents as tools and machinery
can fire suddenly when it is not expected and lead to accident.
-Use all provided dust collection and extraction attachments if included. This with the use
of dust masks can help keep you safe from dust and keep your work site clear while working.
-Ensure loose parts such as a wrench or adjusting key are removed before starting the
power tool or machinery.Failure to remove these can result in serious injury.
POWER TOOL AND MACHINERY USE AND CARE
-Use the correct tool for the job. Forcing a tool to do a job it was not designed for increases
the risk of accident or injury.
-Disconnect power tools and machinery from power or remove batteries before storing
tools and machinery or making any changes or adjustments to them. This reduces or
removes the risk of the power tool or machinery accidentally firing which can help prevent
injury or accident.
-Check the power tool for damage or any condition that could affect the way the tool or
machine works. An unrepaired tool or machine can lead to accident and injury. Only have
your tool or machine repaired with genuine parts from The ToolShed.

5
OPERATION MANUAL
www.thetoolshed.co.nz
-Only use the power tool and machinery with genuine parts or accessories that are
designed to be used with the power tool and machinery.Failure to do so could result in
accident, injury, or damage to your tool or machinery.
-Store your tool or machinery out of reach of children and away from untrained personnel
when not in use. Use by somebody untrained or a child could lead to accident or serious
injury.
SERVICE
-Have your tools and machinery serviced at The ToolShed with ToolShed replacement
parts. This will ensure that the safety of the power tool or machine is maintained.
ADDITIONAL SAFETY FOR AIR NUT RIVETER
-Never connect the tool to any medium other than compressed air.
-Hold the air hose firmly when disengaging to prevent it from hurtling due to the escaping air.
-Use the tool only for the installation of blind rivet nuts. The tool must never be used for
giving blows or impacting as a hammer.
-Always shut off the air supply before replacing the mandrel/adapter or nose piece.
-Always disconnect the tool from the air supply before carrying out repairs or maintenance.
Disconnect the tool in case of failure before investigating the reason.
-Never aim the tool at any person or object other than the material to be riveted.
-Do not cover air discharge openings.
-Always wear eye protection when using the riveter. Eye protection must be worn by not only
the user but also by everyone at the workplace.
-To prevent accidental operation the trigger must never be touched when the tool is being
relocated.

6
OPERATION MANUAL
www.thetoolshed.co.nz
ASSEMBLY
Air Supply
The recommended air system is as follows:
1. Use proper air hose size (refer to tool specifications). The hose should be just long enough to
serve the working area. Excessive hose length will cause pressure drop.
WARNING: Ensure that the air supply is clean and does not exceed 90psi. Too high an air pressure
and/or unclean air will shorten the life of the air tool due to accelerated wear and may cause
damage and/or personal injury.
2. Drain the compressor air tank daily. Water in the air line will damage the air tool.
3. Clean the compressor air inlet filter screen weekly.
4. Line pressure should be increased to compensate for unusually long air hoses (over 8
meters).
5. Keep hoses away from heat, oil, and sharp edges. Check hoses for wear and make certain
that connections are secure.

7
OPERATION MANUAL
www.thetoolshed.co.nz
OPERATION
1. Make sure that a filter, regulator with pressure gauge, oiler, in-line shut off valve, and quick
couple is fitted to the air line.
2. If an automatic oiler system is not used, add 4 to 5 drops of Air Tool Oil to the air inlet before
operation then add 1-2 more drops every hour of continual use.
CAUTION: Do not exceed the tool’s maximum air pressure rating. If the tool still does not have
sufficient force at maximum pressure and sufficient airflow, then a larger tool may be required.
3. Attach the tool lead to the quick connect fitting. This will make the operation more efficient
but is not required.
WARNING: The leader hose is optional but connecting a quick-change coupling directly to the tool is
not recommended, as vibration may cause the connection to fail. For the best result, add a leader
hose and install any quick-change couplings further down the line.
4. Adjust the air compressor’s regulator slowly so that the air output is at the recommended
working pressure. The pressure must not exceed the tool’s maximum air pressure at any
time.
5. Check the air line and fittings for any leaks and repair before operating the tool.
6. To prevent accidents, turn off the tool, and release the throttle and/or turn the switch to its
off position after use. Clean the external surfaces of the tool with a clean, dry cloth, and
apply a thin coat of tool oil, then store the tool indoors out of children’s reach.
Connecting the Air Supply to the Air Nut Riveter
1. Wrap Teflon tape (not supplied) around the Nitto Style Fitting approximately 4 to 5 times to
ensure a leak free seal.
2. Screw in Nitto Style Fitting to the Air Inlet of the Air Nut Riveter.
3. Using a 14mm spanner, fasten the Nitto Style Fitting.
4. Pull back the female couple on your air hose, and feed over the Nitto Style Fitting.
5. Release the female coupler on your air hose. You should now have a leak free, air supply to
your tool.
Changing Mandrels
1. Disconnect the tool from the air line, then unscrew anti-clockwise the nose piece and the
nose piece locking nut and remove from the tool.
2. Remove the stroke adapter cover by turning it anti-clockwise.
3. Hold the rear mandrel housing firmly with a spanner while using another spanner to remove
the current mandrel by turning it clockwise.
4. Place the new mandrel required and finger tighten it into the rear mandrel housing turning it
anti-clockwise as the mandrel threads are left hand.
5. Tighten the new mandrel by rotating it anti-clockwise while holding the rear housing with a
spanner and using another spanner to tighten the mandrel.
6. Reinstall the stroke adapter cover then the nose piece and the nose piece locking nut.
7. Stroke adjustment is best performed with the air connected and trigger depressed. The
stroke adapter cover is the main adjustment for this tool. Use it to set up the correct traction
load depending upon both the size of nut rivet and thickness of the material that the rivet is
to be fixed to.

8
OPERATION MANUAL
www.thetoolshed.co.nz
OPERATION
Aluminium Rivets Capacity
Steel Rivets Capacity
Stainless Rivets Capacity
M4
M4
M4
M5
M5
M5
M6
M6
M6
M8
M8
-
M10
M10
-
1. Ensure the desired mandrel has been installed.
2. Using a drill, drill into the material you wish to Riv Nut.
3. Attach an air hose to the Nitto Style Fitting covered in the Connecting Air Supply section.
4. Turn on your compressor and set the regulator between 70-90PSI.
5. Thread the Riv Nut onto the Mandrel and set the depth via the Nose Piece Locking Nut.
6. Insert the Riv Nut through the predrilled hole in the work piece/material and hold steady
with your hand.
7. Hold the Air Nut Riveter firmly against the workpiece with both hands and squeeze the
trigger to activate the Air Nut Riveter.
8. Release the trigger and remove the Air Nut Riveter from the workpiece, by rotating the
Manual Mandrel Remover anti-clockwise until it’s free from the Riv Nut.
9. When you are finished using the Air Nut Riveter, disconnect the tool from your air hose and
purge any remaining air, by depressing the trigger.

9
OPERATION MANUAL
www.thetoolshed.co.nz
MAINTENANCE
Daily – Air Supply Maintenance
-Every day, maintain the air supply according to the component manufacturers instructions.
-Drain the moisture filter regularly.
-Performing routine air supply maintenance will allow the tool to operate more safely and
will also reduce wear on the tool.
Quarterly (every 3 months) – Tool Disassembly, Cleaning, and Inspection
-Have the internal mechanism cleaned, inspected, and lubricated by a qualified technician.
-When not in use, disconnect from air supply, clean, and store in a safe, dry place.
Symptoms
Possible Cause
Possible Solution
Decreased output
Not enough pressure and/or air
flow.
Check for loose connections
and make sure that air supply is
providing enough air flow at
required pressure.
Obstructed throttle.
Clean around throttle to ensure
free movement.
Incorrect lubrication or not
enough lubrication.
Lubricate air tool using air tool
oil and grease according to
instructions.
Blocked air inlet screen.
Clean air inlet screen of
buildup.
Air leaking from loose housing.
Make sure housing is properly
assembled and tight.
Mechanism contaminated.
Have technician clean and
lubricate system.
Vane wear or damage.
Replace all vanes.
Housing heats during use.
Incorrect or not enough
lubrication.
Lubricate using air tool oil and
grease.
Worn parts.
Have technician inspect.
Severe air leakage. (Slight air
leakage is normal).
Cross-threaded housing
components.
Check for incorrect alignment
and uneven gaps. If cross-
threaded, disassemble and
replace damaged parts before
use.
Loose housing.
Tighten housing assembly. If
housing cannot tighten
properly, internal parts may be
misaligned.
Damaged valve or housing.
Replace damaged components.
Dirty, worn, or damaged valve.
Clean or replace valve
assembly.