TorcUP RP-500 User manual

1
OPERATION AND MAINTENANCE
MODELS RP-500, RP-1000, RP-2000, RP-3000 AND RP-6000
MANUAL
RP SERIES
Pneumatic Torque Wrenches
RP Series
Phone: [phone]
Fax: [phone]
Toll Free: 1-888-TORCUP-1
Email: [email protected]
Website: www.torcup.com
1025 Conroy Place, Easton, PA. 18040 U.S.A.

2
Operational and Maintenance Manual for TorcUP
RP-500, RP-1000, RP-2000, RP-3000 & RP-6000
Pneumatic Torque Wrenches
Version 1: 2016 March
The Raptor tools contain alloy components which may
cause a hazard in certain explosive environments.
General Description of TorcUP RAPTOR Series Pneumatic Torque Wrenches
The RAPTOR Series Pneumatic Torque Wrench provides torque settings of up to
6,000 Ft/lbs in clockwise and counter clockwise rotation, and it’s free joint execution allows for
random positioning of the tool.
Torque can be adjusted by regulating the amount of airow to the torque wrench and by
manipulating the air pressure regulating valve at the Filter/Regulator/Lubricator Unit (RAPTOR
F/R/L). The accuracy of maintaining a selected torque is subject to the stability of your air
supply. An airow of 40 to 55 CFMs guarantees optimum performance even within a
non-protected working environment.
NOTICE
Series RP-500, RP-1000, RP-2000, RP-3000 and RP-6000 Pneumatic Torque Wrenches are designed
for installing and removing threaded fasteners requiring precise high torque during bolt makeup and
maximum torque during bolt breakout.
TorcUP Inc. is not responsible for customer modication of tools or for applications on
which TorcUP Inc. was not consulted.
WARNING
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS
MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
The use of other than genuine TorcUP replacement parts may result in safety
hazards, decreased tool performance, increased maintenance, and may invalidate
all warranties. Repairs should be made only by authorized personnel. Consult
your nearest TorcUP Authorized Service Center.
Refer All Communications to the Nearest TorcUP Ofce or Distributor.
For Technical Support & Information Contact:
TorcUP Inc.
1025 Conroy Place, Easton, PA 18040 USA
Phone: [phone] Fax:[phone]
email: [email protected]

3
USING THE TOOL
• Keep hands, loose clothing and long hair away from the reaction arm and working area during
operation.
• This tool will exert a strong reaction force. Use proper mechanical support and correct
reaction arm positioning to control these forces. Do not position the reaction arm so that it
tilts the tool off the axis of the bolt, and never use the swivel inlets as a reaction stop.
• Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to
premature hose failure.
• Use only accessories recommended by TorcUP.
• Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
• Use only sockets and accessories that correctly t the bolt or nut and function without tilting
the tool off the axis of the bolt.
• This tool is not insulated against electric shock.
• This equipment must not be operated or serviced unless the operator reads the operating
instructions and fully understands the purpose, consequences and procedures of each step.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
Do NOT Exceed Maximum Pressure. See Torque Chart with Tool. Damage May Occur.
Always wear ear
protection
when operating
this tool.
Do not carry
the tool
by the hose.
Keep body stance
balanced and rm.
Do not overreach
when operating
this tool.
The Reaction Arm must be
positioned against a positive stop.
Do not use the arm as a dead
handle. Take precautions to
make certain the operator’s hand
cannot be pinched between
the arm and a solid object.
Do not use damaged,
frayed or deteriorated
pneumatic hoses
and ttings.
Always wear eye
protection
when operating or
performing
maintenance
on this tool.
WARNING
Depending on the working environment, your local health and safety regulations may require
you wear protective gear (i.e. safety shoes, hard hat, gloves, coveralls, etc.). In case external
forces are exerted on the equipment, non-compliance with these regulations may result in
injury. EAR PROTECTION MUST BE WORN WHEN OPERATING THIS TOOL.

4
SAFETY INFORMATION
OPERATIONAL SAFETY
1. Inspect, maintain, operate and install the tool in accordance with all applicable standards and
regulations (local, state, country, federal, etc.)
2. Do not remove any labels. Replace any damaged labels immediately.
3. Always use clean dry air. Exceeding the maximum PSI recommended for the tool and noted
calibration chart may result in tool damage and/or hazardous situations including excessive
speed, rupture, or incorrect output torque or clamp load.
4. Be sure all hoses and ttings are at least a 1/2” I.D. and tightly secured.
5. Ensure an accessible emergency shut off valve has been installed in the air supply line and
make others aware of its location.
6. To prevent hose whipping if a hose fails or a coupling disconnects, install a properly sized
safety air fuse upstream of the hose and use an anti-whip device across any hose coupling
without an internal shut-off.
7. Do not use damaged, frayed or deteriorated air hoses and ttings. Do not paint hoses.
8. Keep clear of whipping air hoses. Shut off the air compressor before approaching a whipping
hose.
9. Always turn off the air supply, bleed the air pressure and disconnect the air supply hose
before installing, removing or adjusting any accessory on this tool, or before performing any
maintenance on this tool or any accessory.
10. Do not lubricate tools with ammable or volatile liquids such as kerosene, diesel or jet fuel.
Only use TorcUP recommended lubricants.
11. Only use proper cleaning solvents to clean parts. Use only cleaning solvents which meet
current safety and health standards. Use cleaning solvents in a well ventilated area.
12. Keep work area clean, uncluttered, ventilated and illuminated.
PERSONAL SAFETY
1. When wearing gloves, always be sure that the gloves will not prevent the throttle mechanism
from being released.
2. Always wear eye protection when operating or performing maintenance on this tool.
3. Always wear hearing protection when operating this tool.
4. Always use Personal Protective Equipment appropriate to the tool used and the material being
worked on. This may include dust mask or other breathing apparatus, safety glasses, ear
plugs, gloves, apron, safety shoes, hard hat and other equipment.
5. Avoid breathing in any exhaust from tool use.
a. Some dust may also be created by working in close proximity to the following chemicals:
i. Lead from lead-based paints
ii. Crystalline silica from bricks and cement and other masonry products
iii. Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles.
6. Keep others at a safe distance from your work area or ensure they use appropriate personal
protective equipment.

5
SAFETY INFORMATION
7. Be aware of buried, hidden or other hazards in your work environment. Do not contact or
damage cords conduits, pipes, or hoses that may contain electrical wires, explosive gases or
harmful liquids.
8. Keep hands, loose clothing, long hair and jewelry away from the working end of the tool.
9. Power tools can vibrate in use. Vibration, repetitve motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any tool if discomfort, tingling feeling or pain
occurs. Seek medical advice before resuming.
10. Keep your body stance balanced and rm. Do no overreach when operating this tool.
Anticipate and be alert for sudden changes in motion, reaction torques, or forces during start
up and operation.
11. DO NO USE THE TOOL WHEN TIRED OR WHEN UNDER THE INFLUENCE OF
MEDICATION, DRUGS OR ALCOHOL.
12. Never use a damaged or malfunctioning tool or accessory.
13. Do not modify the tools, safety devices or accessories.
14. Do not use this tool for purposes other than those recommended.
15. Never exceed the rated PSI of the tool.

6
1. Ensure the air line is not connected to the tool before performing the following steps.
2. Ensure the reaction arm is properly attached and secured to the splined section of the torque tool.
3. Select your desired square drive size and bolt/nut AF size impact socket or hex-drive socket for use.
4. Secure impact socket onto the tool square drive with a safety pin and secure a safety o-ring on the
socket.
5. Use a quality Filter/Lubricator/Regulator Unit that meets airow requirements or use a TorcUP
RAPTOR F/R/L Unit.
6. Ensure F/R/L has proper pneumatic oil for lubrication. See the requirements for oil specications
sheet.
7. See illustration below for details:
IMPORTANT
For long life of the air motor:
Use a quality F/R/L Unit
Must meet airow requirements
Lubricator provides oil to air motor
Filter separates water to extend life
to motor vanes
Regulator allows accurate
setting of output
1.
1.
1.
2. 2.
2.
3.
Slide Rubber Safety Ring Over Safety Pin Safety Pin Safety Screw
PLACING THE TOOL IN SERVICE

7
1. Torque depends on the air pressure exerted on the air motor under load. Adjusting the F/R/L Unit
Regulator Knob initially sets the torque. To decrease the torque output, turn the regulator counter-
clockwise to lower the air ow/pressure. All Raptors are shipped and calibrated per TorcUP
ISO 17025: 2005 procedures.
2. Check for the desired torque setting for your selected model on the supplied torque chart. On the
RAPTOR F/R/L, adjust the air pressure by using the air regulator knob for the desired pressure/
torque. With the RAPTOR Series Torque Wrench under load (not on the nut/bolt), press the trigger
until the pressure is set for desired torque output and airow/pressure. While the RAPTOR Series
Torque Wrench is under load, running at free speed (not on the nut/bolt), adjust the RAPTOR F/R/L
pressure at the same time.
A. SETTING TORQUE FOR BOLT TIGHTENING
1. Establish the air pressure required using the Torque Calibrated Chart provided with the tool.
2. Press the trigger using the tightening direction per A on the below diagram.
3. Adjust the regulator until the correct pressure is shown on the gauge by turning the adjustment
knob clockwise.
B. SETTING TORQUE FOR BOLT LOOSENING
1. Set the air pressure at the max PSI for the tool.
2. Press the trigger using the loosening direction per B on the below diagram.
OPERATING PROCEDURES

8
After extended use of the RAPTOR Series Torque Wrench, the air pressure setting should be
re-checked and may require a minor adjustment. This is usually caused by variations in your air
supply unit providing airow to the F/R/L Unit or due to weather conditions.
.
In the case of degrading performance or other apparent damage, immediately send your
RAPTOR Series Torque Wrench to TorcUP, Inc or contact your Local Representative or
Distributor. The unit must be properly packaged for shipping.
OPERATING PROCEDURES
Unauthorized manipulation of air motor, valves, & TorcUP F/R/L Unit or tampering with
either will result in loss of warranty! Also, for the life of your TorcUP RAPTOR Series
Torque Wrench, the air supply should be clean and free of particles, water and other
remnants. Pollution of the hose couplings or aggressive substances reaching the air
motor via the supply hose may cause damage to the air motor vanes. Use approved
F/R/L Units to obtain oil-enriched and ltered supply. Non-compliance with the specied
operating air pressure will result in higher wear of the motor. Degradation in performance
is likely to result. Also, for extreme cold weather, use approved cold weather pneumatic
lubrication to prevent freeze ups.
Beware of low-pressure air components. Do not fold or bend the supply hose excessively and
check the hose for damage before use. A damaged hose must not be used, as there is a risk of
a hose burst. This may lead to a wildly lashing hose with a risk of personal injury. Also, check the
air tting and connections for tightness or damage.
OPERATING PROCEDURES
NOTICE
IMPORTANT
WARNING

9
TIGHTENING AND LOOSENING OF BOLTS OR NUTS
TIGHTENING AND LOOSENING OF BOLTS OR NUTS
• Beware of non-xed, freely rotating reaction arms or of rotating impact sockets.
• Loose clothes, long hair, cables, etc. are always to be kept away from the danger/rotation
area. When the machine is put into operation, it is mandatory to wear ear protection, safety
shoes and safety goggles.
• Never leave a running RAPTOR Series Torque Wrench unattended and always be ready to
switch off the machine if necessary. Maintain a safety distance of arm length.
• Always place the impact socket or hex driver snugly onto the screw or nut/bolt. Faulty screw
or nut/bolt connections may result in exceeding the mechanical stress limit of the material,
causing it to break. Parts that splinter off may cause bruises or even life-threatening injuries.
• Due to emission of an air-oil mixture, a breathing mask must be worn, especially when
working over the head and in tight, secluded spaces.
When torquing and untorquing fasteners, always hold/position the RAPTOR Series Torque Wrench in
line with the fastener axis to avoid damage to the application. See Figure 1 on the following page.
The indicated calibrated torque settings have to be considered only as a guideline. Because of
variations in pressure and/or air ow, as well as other application issues, deviations from the
calibration certicate may be necessary. Due to the CFM required, when the tool is running at free
speed, it may not be possible to set the regulator to the desired pressure due to air pressure drop off.
The CFM requirement is lower once the tool is under load, so if this happens, set the regulator to the
desired PSI without the tool running. Try tightening down the fastener and check the PSI when the
tool stalls. If the tool stalls at the PSI setting, the desired torque has been reached. If it has stalled
before, try adjusting regulator higher until the correct stall PSI is reached.
WARNING
NOTICE

10
1. Place your RAPTOR Series Torque Wrench
completely over and on the fastener to be tightened or
loosened. (4)
2. Ensure the reaction area / movement is taken up
by the Reaction Arm (5). Also, ensure the reaction is
stable and will support counter torque.
3. Hold the RAPTOR Series Torque Wrench
perpendicular to the fastener axis (6) for the complete
duration of the rotation process for tightening or
loosening.
4. After pressing the trigger (3) on the pistol grip,
when tightening the fastener the Tool will rotate until
it becomes torqued, and the RAPTOR Series Torque
Wrench will then stall out.
5. The trigger will then need to be depressed in the
opposite direction for opposite tool rotation to release
the counter torque load off the reaction arm. Once
this is done, you then can remove the tool from the
bolt and move on to the next fastener.
6. For loosening a fastener, the unit will continue
to rotate until the fastener is removed OR once the
fastener is loose you can remove it by hand and
move to next fastener.
7. Continue the process for tightening or loosening
for each fastener you require.
8. If torque requirements require your application
to go in torque increments, then set RAPTOR Series Torque Wrench to your rst torque
requirement. Tighten fastener as per your required tightening bolt sequence. Then, reset for
the next settings on the F/R/L unit by adjusting the regulating knob as described earlier.
9. Your personnel can be trained by your TorcUP Representative or Distributor on use of this
product if so desired.
4
Because of the high mechanical stress on the RAPTOR Series air motor, it is essential to provide
the F/R/L Unit with sufcient oil supply. Non-compliance bears a risk of damaging the vanes
of the air motor. Enriching the supply by adjusting the oil feed on the F/R/L to 2 to 3 drops per
minute will sufce for heavy continuous equipment use.
1. Remove the RAPTOR Series Torque Wrench from work while depressing the trigger. Then, back off
the regulator knob to decrease the pressure to zero.
2. Disconnect the air hose to the RAPTOR Series Torque Wrench.
3. Remove and change the socket or accessory adaptor for the next project. Ensure the socket or
accessory is properly secured to the square drive with a locking pin and safety securing o-ring.
CHANGING ACCESSORIES
TIGHTENING AND LOOSENING OF BOLTS OR NUTS
Fig. 1

11
TECHNICAL SPECIFICATIONS
Model Number RAPTOR
500
RAPTOR
1000
RAPTOR
2000
RAPTOR
3000
RAPTOR
6000
Square drive ¾” 1” 1” 1” 1 1/2"
Min. Torque (ft/lbs) 78 148 231 484 714
Max. Torque (ft/lbs) 530 1030 2015 3070 5990
Min. Torque (nm) 106 201 313 656 968
Max. Torque (nm) 719 1396 2732 4162 8121
Height (in) 7.89" 7.89" 7.89" 7.89" 7.89"
Height (mm) 200.4 200.4 200.4 200.4 200.4
Square Drive (in) 0.75" 1.0" 1.0" 1.0" 1.5"
Square Drive (mm) 19.05 25.4 25.4 25.4 38.1
Dimension Length (in) 6.90" 8.87" 9.40" 11.62" 12.32"
Dimension Length (mm) 175.3 225.3 238.8 269.7 312.9
Diameter (in) 2.56" 2.85" 3.09" 3.75" 5.00"
Diameter (mm) 65.0 72.4 78.5 95.3 127.0
Weight (lbs) w/o arm 912 13.9 20 36
Weight (Kg) w/o arm 4.1 5.4 6.3 9.1 16.3
Performance Data (RPM)
- RPM @ 10 psi 16.5 7.0 3.5 1.75 1.25
- Tool Max Pressure 80psi 70psi 90psi 65psi 90psi
- RPM @ MAX psi 44 15 9.0 4.0 3.0
Requirements: Air Pressure 10-90 psi - Flow 44-55 CFM

12
Air Reg.
PSI
RAPTOR
500
RAPTOR
1000
RAPTOR
2000
RAPTOR
3000
RAPTOR
6000
10
20
30
40
50
60
70
80
90
NOISE AND VIBRATIONS
Sound pressure level, measured in accordance OSHA & German Machinery-Noise-Information-
Leaet-3-GSGV requirements dated 18 Jan 1991, §1, (1 e) at maximum equipment performance is
just over 85 dB(A).
In accordance with §1, (2) of the same leaet sound pressure levels were measured for different
work cycles, with the sensor at a distance of 1 meter to the geometric center of the machine.
Vibrations become moderate just prior reaching the pre-set torque value.
On request RAPTOR Series Pneumatic Torque Wrenches with lower sound pressure levels (<85
dB(A)) are available as special modication. Because this modication comprises a sound
absorber, relevant torque values may change on given unit.
Beware of components under pressure. Inadvertent activation of the torque wrench may lead to
both a risk of injury as well as damage to property. When detaching the supply air hose always
shut off air to supply rst. Non-compliance with procedure may result in an out-of –control
supply hose thus risking personal injury and damage to property.
STORING YOUR RAPTOR SERIES TORQUE WRENCH
1. Shut off the pressurized air to the F/R/L by turning off the air to the F/R/L Unit.
2. Bleed off the air by depressing the toggle switch in either direction on the Pistol Grip.
3. Disconnect the supply hose from the F/R/L Unit, and disconnect the air hose at the RAPTOR
Series Pneumatic Torque Wrench.
4. If the RAPTOR Series Torque Wrench is not to be used for an extended period of time,
spray pneumatic lubricating oil into the RAPTOR Series Fitting. Reconnect the air hose and
supply hose to the F/R/L Unit air inlet tting. Cycle the F/R/L unit momentarily to ensure that
2-3 drops of lubricating oil has entered into the air motor. Then stop and shut-off the
system as previously mentioned above. Store your RAPTOR Series Torque Wrench
in the case that it was shipped in.
TECHNICAL SPECIFICATIONS

13
ITEM DESCRIPTION PART # Q T Y.
1 HANDLE AND MOTOR ASSEMBLY RP-AM19-ASSY 1 2 AIR MOTOR BALL RETAINER RP-AM19-41 1 3 STEEL BALL RP-CM-BB 35 4 SPUR GEAR RP-05-ST-G 3 5 1ST STAGE GEAR CAGE RP-05-ST1 1 6 SPUR GEAR RP-05-ST-G 3 7 2ND STAGE GEAR CAGE RP-05-ST2 1 8 HIGH SPEED ANNULUS RP-05-HSA 1 9 LONG HARDENED DOWEL RP-05-DOWEL 2
RP-500 Series Wrench
ITEM DESCRIPTION PART # Q T Y.
10 THRUST WASHER RP-05-TW 2 11 NEEDLE ROLLER THRUST BEARING RP-05-NRB 1 12 DRIVE STAGE ASSEMBLY RP-05-DSTA 1 13 MAIN BEARING RP-05-MB 1 14 MAIN ANNULUS O-RING RP-CM-OR-MA 1 15 DRIVE ANNULUS O-RING RP-05-OR-DA 1 16 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 17 DRIVE ANNULUS RP-05-DA 1

14
RP-1000 Series Wrench with 3/4” Drive
ITEM DESCRIPTION PART # Q T Y.
1 HANDLE AND MOTOR ASSEMBLY RP-AM19-ASSY 1 2 AIR MOTOR BALL RETAINER RP-AM19-41 1 3 STEEL BALL RP-CM-BB 35 4 1ST STAGE SPUR GEAR RP-10-ST1-G 3 5 1ST STAGE GEAR CAGE RP-10-ST1 1 6 2ND STAGE SPUR GEAR RP-10-ST2-G 3 7 2ND STAGE GEAR CAGE RP-10-ST2 1 8 HIGH SPEED ANNULUS RP-10-HSA 1
ITEM DESCRIPTION PART # QT Y.
9 THRUST WASHER RP-10-TW 1
10 3RD STAGE GEAR CAGE ASSEMBLY RP-10-ST3A 1 11 DRIVE STAGE ASSEMBLY RP-10-DSTA 1 12 MAIN BEARING RP-10-MB 1 13 MAIN ANNULUS O-RING DRIVE RP-CM-OR-MA 1 14 DRIVE ANNULUS O-RING RP-10-OR-DA 1 15 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 16 DRIVE ANNULUS RP-10-DA 1

15
ITEM DESCRIPTION PART # Q T Y.
1 HANDLE AND MOTOR ASSEMBLY RP-AM19-ASSY 1 2 AIR MOTOR BALL RETAINER RP-AM19-41 1 3 STEEL BALL RP-CM-BB 35 4 1ST STAGE SPUR GEAR RP-10-ST1-G 3 5 1ST STAGE GEAR CAGE RP-10-ST1 1 6 2ND STAGE SPUR GEAR RP-10-ST2-G 3 7 2ND STAGE GEAR CAGE RP-10-ST2 1 8 HIGH SPEED ANNULUS RP-10-HSA 1
RP-1000 Series Wrench with 1” Drive
ITEM DESCRIPTION PART # Q T Y.
9 THRUST WASHER RP-10-TW 1
10 3RD STAGE GEAR CAGE ASSEMBLY RP-10-ST3A 1 11 DRIVE STAGE ASSEMBLY RP-10-DSTA-1 1 12 MAIN BEARING RP-10-MB-1 1 13 MAIN ANNULUS O-RING DRIVE RP-CM-OR-MA 1 14 DRIVE ANNULUS O-RING RP-10-OR-DA-1 1 15 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 16 DRIVE ANNULUS RP-10-DA-1 1

16
ITEM DESCRIPTION PART # Q T Y.
1 HANDLE AND MOTOR ASSEMBLY RP-AM19-ASSY 1 2 AIR MOTOR BALL RETAINER RP-AM19-41 1 3 STEEL BALL RP-CM-BB 35 4 1st STAGE SPUR GEAR RP-20-ST1-G 3 5 1ST STAGE GEAR CAGE RP-20-ST1 1 6 2ND STAGE SPUR GEAR RP-20-ST2-G 3 7 2ND STAGE GEAR CAGE RP-20-ST2 1 8 HIGH SPEED ANNULUS RP-20-HSA 1
RP-2000 Series Wrench
ITEM DESCRIPTION PART # Q T Y.
9 MAIN ANNULUS O-RING RP-CM-OR-MA 2
10 3RD STAGE GEAR CAGE ASSEMBLY RP-20-ST3A 1 11 DRIVE STAGE ASSEMBLY RP-20-DSTA 1 12 MAIN BEARING RP-20-MB 2 13 DRIVE ANNULUS O-RING RP-20-OR-DA 1 14 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 15 DRIVE ANNULUS RP-20-DA 1

17
ITEM PART # DESCRIPTION Q T Y.
1 RP-AM19-ASSY HANDLE AND MOTOR ASSEMBLY 1 2 RP-AM19-41 AIR MOTOR BALL RETAINER 1 3 RP-CM-BB STEEL BALL 35 4 RP-30-ST1-G 1ST STAGE SPUR GEAR 3 5 RP-30-ST1 1ST STAGE GEAR CAGE 1 6 RP-30-ST2-G 2ND STAGE SPUR GEAR 3 7 RP-30-ST2 2ND STAGE GEAR CAGE 1 8 RP-30-HSA HIGH SPEED ANNULUS 1 9 RP-30-TW-HSA HIGH SPEED THRUST WASHER 1
10 RP-30-ST3A 3RD STAGE GEAR CAGE ASSEMBLY 1 11 RP-30-ST4A 4TH STAGE GEAR CAGE ASSEMBLY 1 12 RP-CM-OR-MA MAIN ANNULUS O-RING 1 13 RP-CM-SS-DA DRIVE ANNULUS SET SCREW 4
RP-3000 Series Wrench
ITEM PART # DESCRIPTION Q T Y.
14 RP-30-DA DRIVE ANNULUS 1 15 RP-30-OR-DA DRIVE ANNULUS O-RING 1 16 RP-30-DSTA DRIVE STAGE ASSEMBLY 1 17 RP-30-TW-DS DRIVE STAGE THRUST WASHER 1 18 RP-30-MB MAIN BEARING BUSHING 1 19 RP-30-OR-AH ANNULUS HEAD O-RING 1 20 RP-30-AH ANNULUS HEAD 1 21 RP-30-RR RETAINING RING 1 22 RP-30-OR-AC ANNULUS CAP O-RING 1 23 RP-30-AC ANNULUS CAP 4 24 RP-30-AH-SCREW ANNULUS HEAD SCREW 1

18
ITEM DESCRIPTION PART # Q T Y.
1 HANDLE AND MOTOR ASSEMBLY RP-AM19-ASSY 1 2 AIR MOTOR BALL RETAINER RP-AM19-41 1 3 STEEL BALL RP-CM-BB 35 4 1ST STAGE SPUR GEAR RP-60-ST1-G 3 5 1ST STAGE GEAR CAGE RP-60-ST1 1 6 2ND STAGE SPUR GEAR RP-60-ST2-G 3 7 2ND STAGE GEAR CAGE RP-60-ST2 1 8 HIGH SPEED ANNULUS RP-60-HSA 1 9 MAIN ANNULUS O-RING RP-CM-OR-MA 2
10 3RD STAGE GEAR CAGE ASSEMBLY RP-60-ST3A 1 11 DRIVE ANNULUS SET SCREW RP-CM-SS-DA 4 12 DRIVE ANNULUS RP-60-DA 1
RP-6000 Series Wrench
ITEM DESCRIPTION PART # QT Y.
13 4TH STAGE GEAR CAGE ASSEMBLY RP-60-ST4A 1 14 DRIVE ANNULUS O-RING RP-60-OR-DA 1 15 4TH STAGE THRUST WASHER RP-60-ST4A-TW 1 16 DRIVE STAGE ASSEMBLY RP-60-DSTA 1 17 DRIVE STAGE THRUST WASHER RP-60-DSTA-TW 1 18 MAIN BUSHING BEARING RP-60-MB 1 19 ANNULUS HEAD O-RING RP-60-OR-AH 1 20 ANNULUS HEAD RP-60-AH 1 21 RETAINING RING RP-60-RR 1 22 ANNULUS CAP O-RING RP-60-OR-AC 1 23 ANNULUS CAP RP-60-AC 1 24 ANNULUS HEAD SCREW RP-60-AH-SCREW 6

19
Raptor F/R/L System
ITEM
QTY.
PART NUMBER
DESCRIPTION
1
1
RP-FRL-001
Precision Regulator
2
1
RP-FRL-001-K
Knob for Precision Regulator
3
1
RP-FRL-002
Lubricator Unit
4
1
RP-FRL-002-B
Bowl Assembly for Lubricator Unit
5
1
RP-FRL-002-SG
Sight Glass for Lubricator Unit
6
1
RP-FRL-003
Filter with Auto Drain
7
1
RP-FRL-003-B
Bowl Assembly for Filter w/ Auto Drain
8
1
RP-FRL-003-F
Filter Element
9
2
RP-FRL-004
Mounting Brackets
10
1
RP-FRL-005
Yellow Roll Cage
11
1
RP-FRL-006
10’ Hose Assembly
12
1
RP-FRL-007
Pressure Gauge
13
1
RP-FRL-010
½” Hose Barb to Female Coupler
N/A
1
RP-FRL
RP Filter/Regulator/Lubricator Assembly
1
2
3
4
5
6
7
8
10
11
12
13
9
RAPTOR F/R/L BOM
Raptor
Pneumatic Torque Wrench
Filter/Regulator/Lubricator
ITEM Q T Y. PART # DESCRIPTION
1 1 RP-FRL-001 Precision Regulator
2 1 RP-FRL-001-K Knob for Precision Regulator
3 1 RP-FRL-002 Lubricator Unit
4 1 RP-FRL-002-B Bowl Assembly for Lubricator Unit
5 1 RP-FRL-002-SG Sight Glass for Lubricator Unit
6 1 RP-FRL-003 Filter with Auto Drain
7 1 RP-FRL-003-B Bowl Assembly for Filter w/ Auto Drain
8 1 RP-FRL-003-F Filter Element
9 2 RP-FRL-004 Mounng Brackets
10 1 RP-FRL-005 Yellow Roll Cage
11 1 RP-FRL-006 10’ Hose Assembly
12 1 RP-FRL-007 Pressure Gauge
13 1 RP-FRL-010 ½” Hose Barb to Female Coupler
N/A 1 RP-FRL RP Filter/Regulator/Lubricator Assembly

20
Raptor F/R/L Silencer System
ITEM
QTY.
PART NUMBER
DESCRIPTION
1
1
RP-FRL-006
10’ Hose Assembly
2
1
RP-FRL-010
½” Hose Barb to Female Coupler
3
1
RP-FRL-008
½” NPT Fitting to ½” Push Lock
4
1
RP-FRL-016
½” NPT Male to ½” NPT Female 90 
5
1
RP-FRL-017
½” NPT Lock Nut
6
1
AP-CEM
Coalescing Exhaust Muffler
N/A
1
RPA-SilencerKit
Raptor F/R/L with Silencer Kit
1
2
3
3
4
6
5
RAPTOR F/R/L SILENCER SYSTEM
ITEM Q T Y. PART NUMBER DESCRIPTION
1 1 RP-FRL-006 10’ Hose Assembly
2 1 RP-FRL-010 ½” Hose Barb to Female Coupler
3 1 RP-FRL-008 ½” NPT Fing to ½” Push Lock
4 1 RP-FRL-016 ½” NPT Male to ½” NPT Female 90 
5 1 RP-FRL-017 ½” NPT Lock Nut
6 1 AP-CEM Coalescing Exhaust Muer
N/A 1 RPA-SilencerKit Raptor F/R/L with Silencer Kit