Toro 22323 User manual

FormNo.3360-389RevB
TX525CompactUtilityLoader
ModelNo.22323—SerialNo.290000001andUp
ModelNo.22324—SerialNo.290000001andUp
G004222
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrestor,contactyour
AuthorizedServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.
Theenclosed
Engine Owner’ s Man ual issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................12
Controls.............................................................12
Specications.....................................................15
Attachments/Accessories...................................15
StabilityData......................................................16
Operation...................................................................17
AddingFuel.......................................................17
FillingtheFuelTank...........................................17
CheckingtheEngineOilLevel............................18
CheckingtheHydraulicFluidLevel.....................19
Checking,Adding,andBleedingtheEngine
Coolant..........................................................20
BleedingtheFuelSystem....................................21
StartingandStoppingtheEngine........................21
StoppingtheTractionUnit.................................22
MovingaNon-functioningTraction
Unit................................................................22
UsingtheCylinderLock.....................................22
UsingAttachments.............................................23
SecuringtheTractionUnitforTransport.............25
LiftingtheTractionUnit.....................................25
Maintenance...............................................................26
RecommendedMaintenanceSchedule(s)................26
PremaintenanceProcedures....................................27
OpeningtheHood.............................................27
ClosingtheHood...............................................27
OpeningtheRearAccessCover..........................28
ClosingtheRearAccessCover............................28
RemovingtheSideScreens.................................28
InstallingtheSideScreens...................................28
Lubrication.............................................................29
GreasingtheTractionUnit.................................29
EngineMaintenance...............................................29
ServicingtheAirCleaner....................................29
ServicingtheEngineOil.....................................30
FuelSystemMaintenance.......................................32
CheckingtheFuelLinesandConnections...........32
DrainingtheFuelFilter/WaterSeparator............32
ReplacingtheFuelFilterCanisterandIn-line
Filter..............................................................32
DrainingtheFuelTank.......................................33
ElectricalSystemMaintenance................................33
ServicingtheBattery...........................................33
DriveSystemMaintenance.....................................36
ServicingtheTracks............................................36
CoolingSystemMaintenance..................................39
ServicingtheCoolingSystem..............................39
BeltMaintenance....................................................40
CheckingtheConditionoftheHydraulic
PumpBelt......................................................40
CheckingtheAlternator/FanBelt
Tension..........................................................40
ControlsSystemMaintenance.................................41
AdjustingtheTractionControl
Alignment......................................................41
AdjustingtheTractionControlNeutral
Position..........................................................41
AdjustingtheTrackingoftheTraction
Control,FullForwardPosition........................42
HydraulicSystemMaintenance...............................43
ReplacingtheHydraulicFilter.............................43
ChangingtheHydraulicFluid.............................43
CheckingtheHydraulicLines.............................44
Cleaning.................................................................45
RemovingDebrisfromtheTraction
Unit................................................................45
CleaningtheChassis...........................................45
Storage.......................................................................45
Troubleshooting.........................................................46
Schematics.................................................................49
3

Safety
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeans:
Caution , W ar ning ,or
Danger —personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglish,itistheowner’sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,
safetyglasses,longpants,safetyshoes,andhearing
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toys,andwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator’spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystartthe
enginefromtheoperator’sposition.
•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
•Slowdownandusecautionwhenmakingturnsand
whenchangingdirectionsonslopes.
•Neveroperatewiththeguardsnotsecurelyinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperty.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,lowerimplements,disengage
theauxiliaryhydraulics,engageparkingbrake,shut
offtheenginebeforeleavingtheoperator’sposition
foranyreason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
4

•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunit
ifanyoneentersthearea.
•Neverleavearunningtractionunitunattended.
Alwayslowertheloaderarms,stoptheengine,set
theparkingbrake,andremovethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthe
tractionunitmaybecomeunstablewhichmayresult
inlossofcontrol.
•Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
•Donotover-loadtheattachmentandalwayskeep
theloadlevelwhenraisingtheloaderarms.Logs,
boards,andotheritemscouldrolldowntheloader
arms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfrom
operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservice.
•Checkforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
•Ensurethatyouoperatethetractionunitinareas
wheretherearenoobstaclesincloseproximitytothe
operator.Failuretomaintainadequatedistancefrom
trees,walls,andotherbarriersmayresultininjury
asthetractionunitbacksupduringoperationifthe
operatorisnotattentivetothesurroundings.Only
operatetheunitinareaswherethereissufcient
clearancefortheoperatortosafelymaneuverthe
product.
•Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetraction
unitandattachmentsandkeephandsandfeetaway
fromtheseareas.
•Beforeoperatingthetractionunitwithan
attachment,ensurethattheattachmentisproperly
installed.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedinthe
StabilityDatasectionin,page,andthoseinthe
attachmentOperator’sManual.Seealsothe,page.
•Operateupanddownslopeswiththeheavyend
ofthetractionunituphill.Weightdistribution
changes.Anemptybucketwillmaketherearof
thetractionunittheheavyend,andafullbucket
willmakethefrontofthetractionunittheheavy
end.Mostotherattachmentswillmakethefrontof
tractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthe
stabilityofthemachine.Wheneverpossible,keepthe
loaderarmsintheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmakethe
rearofthetractionunitheavy.RefertotheStability
Datasectionin,page,todeterminewhetherthe
attachmentcanbesafelyremovedontheslope.
•Removeobstaclessuchasrocks,treelimbs,etc.from
theworkarea.Watchforholes,ruts,orbumps,as
uneventerraincouldoverturnthetractionunit.Tall
grasscanhideobstacles.
•UseonlyToro-approvedattachments.Attachments
canchangethestabilityandtheoperating
characteristicsofthetractionunit.Warrantymaybe
voidedifusedwithunapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetraction
unitlosestraction,proceedslowly,straightdownthe
slope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthetractionunit
uphill.
•Donotoperateneardrop-offs,ditches,or
embankments.Thetractionunitcouldsuddenlyturn
overifatrackgoesovertheedgeofaclifforditch,
orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttotheground,
settingtheparkingbrake,andchockingthetracks.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowerthe
attachment,settheparkingbrake,stoptheengine,
andremovethekey.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuel
spillage.
5

•Lettheenginecoolbeforestoringanddonotstore
nearame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallow
untrainedpersonneltoservicethemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.
Wearprotectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Ifanymaintenanceorrepairrequirestheloaderarms
tobeintheraisedposition,securethearmsinthe
raisedpositionwiththehydrauliccylinderlock.
•Securetheloaderarmvalvewiththeloadervalve
lockanytimeyouneedtostopthemachinewiththe
loaderarmsraised.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillage.Allow
thetractionunittocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhen
theengineisrunning.Allowtheenginetocool
beforerefueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainer
insidewherethereisanopename,suchasnear
awaterheaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
–Keepcontainernozzleincontactwiththetank
duringlling.
•Stopandinspecttheequipmentifyoustrikean
object.Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressurehydraulic
uid.Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.Hydraulicuidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.
6

SlopeIndicator
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-6686
1.Hydraulicoil
2.ReadtheOperator’sManual.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.
100-8822
1.Warning—donotcarrypassengers.
114-9600
1.ReadtheOperator’sManual.
115-4020
1.Turnright3.Reverse
2.Forward4.Turnleft
8

115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator’s
Manualforinformationonhandlinghydrauliccomponents.
115-4856
1.Warning—readtheOperator’sManual;maximumload
ratingof500lb(228Kg);noriders.
115-4857
1.Lowertheloaderarms.4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
115-4859
1.Disengaged3.Engaged
2.Parkingbrake
115-4861
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
115-4862
1.Loadervalvelock,
unlocked
2.Loadervalvelock,locked
9

106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
93-9084
1.Liftpoint2.Tie-downpoint
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
115-4860
1.Warning—readtheOperator’sManual.
2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.
10

115-4864
1.Operator’sManuallocation6.Fuelgauge—diesel11.Fast16.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.
2.Engine—start7.Engineoilpressure12.Continuousvariablesetting
(enginespeed)
17.Tippinghazard—movethe
tractionunitwiththeheavy
enduphill;donottravel
withtheloaderarmsraised.
3.Engine—run8.Battery13.Slow
4.Engine—stop9.Enginetemperature14.Warning—donotoperate
thismachineunlessyou
aretrained.
5.Hourmeter10.Glowplug15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.
115-0790
11

ProductOverview
Figure3
1.Roadwheels7.Mountplate
2.Track8.Reversesafetyplate
3.Liftcylinder9.Controlpanel
4.Loaderarms10.Tie-down/liftloop
5.Hood11.Rearaccesscover
6.Auxiliaryhydraulic
couplers
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethetractionunit.
G005406
1 2 3 4 5 6 7 8
10 9 1 1
Figure4
1.Auxiliaryhydraulicslever7.Loaderarm/attachmenttilt
lever
2.Keyswitch8.Parkingbrakelever
3.Hourmeter9.Referencebar
4.Fuelgauge10.Tractioncontrol
5.Indicatorlightsandglow
plugswitch
11.Loadervalvelock
6.Throttlelever
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,has
threepositions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.
Releasethekeywhenenginestartsanditwillmove
automaticallytotherunposition.
Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliaryhydraulicslever.Toensure
smooth,controlledoperation,donottakebothhands
offofthereferencebarwhileoperatingthetractionunit.
12

TractionControl
Figure5
1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)
2.Tractioncontrol(movestocontrolthemachine)
•Tomoveforward,movethetractioncontrolforward
(Figure6).
Figure6
•Tomoverearward,movethetractioncontrol
rearward(Figure7).Whenreversing,lookbehind
forobstructionsandkeepyourhandsonthe
referencebar.
Figure7
•Toturnright,rotatethetractioncontrolclockwise
(Figure8).
G008131
Figure8
•Toturnleft,rotatethetractioncontrol
counterclockwise(Figure9).
G008132
Figure9
•Tostop,releasethetractioncontrol(Figure5).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinewillmoveinthat
direction.
LoaderArm/AttachmentTiltLever
Totilttheattachmentforward,slowlymovetheleverto
theright(Figure10).
Totilttheattachmentrearward,slowlymovetheleverto
theleft(Figure10).
Tolowertheloaderarms,slowlymovetheleverforward
(Figure10).
Toraisetheloaderarms,slowlymovetheleverrearward
(Figure10).
Youcanalsopushtheleverfullyforwardintoadetent
position(Figure10)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachments
suchasthelevelerandthehydraulicbladetofollowthe
contoursoftheground(i.e.,oat)whengrading.
13

Figure10
1.Lowertheloaderarms4.Tilttheattachmentforward
2.Raisetheloaderarms5.Detent(Float)position
3.Tilttheattachment
rearward
Bymovingthelevertoanintermediateposition(such
as,forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
LoaderValveLock
Theloadervalvelocksecurestheloaderarm/attachment
tiltleversothatyoucannotpushitforward.Thishelps
toensurethatnoonewillaccidentallylowertheloader
armsduringmaintenance.Securetheloaderarmswith
thelockanytimeyouneedtostopthemachinewiththe
loaderarmsraised.
Tosetthelock,liftuponitsoitclearstheholein
thecontrolpanelandswingittotheleftinfrontof
theloaderarmlever,pushingitdownintothelocked
position(Figure11).
Figure11
1.Loadervalvelock2.Loaderarm/attachmenttilt
lever
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentintheforward
direction,rotatetheauxiliaryhydraulicsleverrearward
andpullitdowntothereferencebar(Figure12,number
1).
Tooperateahydraulicattachmentinreversedirection,
rotatethehydraulicsleverrearward,thenmoveitleft
intotheupperslot(Figure12,number2).
Ifyoureleasetheleverwhileintheforwardposition,the
leverwillautomaticallyreturntotheneutralposition
(Figure12,number3).Ifitisinthereverseposition,it
willremainthereuntilyoupullitoutoftheslot.
Figure12
1.Forwardowhydraulics3.Neutral
2.Reverseowhydraulics
ParkingBrakeLever
Tosettheparkingbrake,pushthebrakeleverforward
andtotheleftandthenpullitrearward(Figure13).
Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.
Figure13
Toreleasethebrake,pushtheleverforwardandthen
right,intothenotch.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltank.
EngineOilPressureLight
Iftheengineoilpressuregetstoolow ,thislight
illuminatesandanaudiblealarmsounds.Ifthishappens,
stoptheengineimmediatelyandchecktheoil.Iflow,
addoiland/orlookforpossibleleaks.
14

G004350
1 2 3
4 5
Figure14
1.Engineoilpressurelight4.Batterychargeindicator
light
2.Enginecoolant
temperaturelight
5.Glowpluglight
3.Glowplugswitch
BatteryChargeIndicatorLight
Ifthebatterychargebecomestoolow,thislight
illuminatesandanaudiblealarmsounds.Ifthishappens,
stoptheengineandchargeorreplacethebattery.Check
thetensionofthealternatorbelt;refertoyourEngine
Operator’sManual.
EngineCoolantTemperatureLight
Iftheenginecoolantgetstoohot,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stopthe
engineandallowthetractionunittocool.Checkthe
coolantlevelwhentheenginehasfullycooled.
GlowPlugLight
Illuminateswhiletheglowplugsarechargedand
warmingtheengine.
GlowPlugSwitch
Pressandholdthisswitchfor10secondstoactivatethe
glowplugsbeforestartingtheengine.
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Model22323Specications
Width34inches(86cm)
Length71inches(180cm)
Height46inches(117cm)
Weight1904lb(864Kg)
Operatingcapacity553lb(251Kg)
Tippingcapacity1580lb(717Kg)
Wheelbase31.2inches(79cm)
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin
highestposition)
66inches(168cm)
Model22324Specications
Width41inches(104cm)
Length71inches(180cm)
Height43inches(109cm)
Weight2013lb(913Kg)
Operatingcapacity553lb(251Kg)
Tippingcapacity1580lb(717Kg)
Wheelbase31.2inches(79cm)
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin
highestposition)
66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
15

StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.
Slopesoverthelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethatthe
loaderarmsarefullylowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximum
slopeyoucantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratings
oftheattachment.Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillrating
ofB,aRearUphillratingofD,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearward
upa12°slope,orsidewaysona14°slope,aslistedinthefollowingtable.
Model22323
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment11°21°19°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°20°
B19°19°18°
C16°15°14°
D10°12°9°
E5°5°5°
Model22324
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment12°19°21°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°23°
B22°22°20°
C18°16°14°
D10°10°10°
E5°5°5°
16

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefueland
oillevel,andremovedebrisfromthetractionunit.
Also,ensurethattheareaisclearofpeopleand
debris.Youshouldalsoknowandhavemarkedthe
locationsofallutilitylines.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.
Fueltankcapacity:5.85USgallons(22l)
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.
Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandfueltankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
•Contactyourdistributorifyouwishformore
informationonbiodiesel.
FillingtheFuelTank
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
•Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
17

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
•Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfromafuel
dispensernozzle.
•Ifafueldispensernozzlemustbeused,keep
thenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntil
fuelingiscomplete.
1.Removethefueltankcap(Figure15).
Figure15
1.Fueltankcap
2.Fillthetanktoaboutoneinchbelowthetopofthe
tank,notthellerneck,withdieselfuel.
3.Installthefueltankcap.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Openthehood.
4.Cleanaroundtheoildipstick(Figure16).
Figure16
1.Oildipstick2.Oilllercap
5.Pulloutthedipstickandwipethemetalendclean
(Figure16).
6.Slidethedipstickfullyintothedipsticktube
(Figure16).
7.Pullthedipstickoutandlookatthemetalend.
8.Iftheoillevelislow(belowthebottomhole),
cleanaroundtheoilllercapandremovethecap
(Figure16).
9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.
Important:Donotoverllthecrankcasewith
oilbecausetheenginemaybedamaged.
10.Replacethellercapanddipstick.
11.Closethehood.
18

CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
HydraulicTankCapacity:12USgallons(45.4l)
Use10W-30or15W-40detergent,dieselengineoil(API
serviceCH-4orhigher).
1.Removetheattachment,ifoneisinstalled;referto
RemovinganAttachment.
2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.
3.Stoptheengine,removethekey,andallowthe
enginetocool.
4.Openthehood.
5.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure17).
Figure17
1.Hydraulicllerneckcap
6.Removethecapfromthellerneckandcheckthe
uidlevelonthedipstick(Figure18).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure18
1.Fillerneck2.Dipstick
7.Ifthelevelislow ,addenoughuidtoraiseittothe
properlevel.
8.Installthecaponthellerneck.
9.Closethehood.
19

Checking,Adding,and
BleedingtheEngineCoolant
ServiceInterval:Beforeeachuseordaily
Cleandebrisoffofthescreen,oilcooler,andfront
oftheradiatordailyandmoreoftenifconditionsare
extremelydustyanddirty
Thecoolingsystemislledwitha50/50solution
ofwaterandpermanentethyleneglycolantifreeze.
Checkthelevelofcoolantintheexpansiontankatthe
beginningofeachdaybeforestartingtheengine.
Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcausesevereburns.
•Donotremovetheradiatorcapwhenthe
engineishot.Alwaysallowtheengineto
coolatleast15minutesoruntiltheradiator
capiscoolenoughtotouchwithoutburning
yourhandbeforeremovingtheradiatorcap.
•Donottouchradiatorandsurroundingparts
thatarehot.
•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
Rotatingshaftandfancancausepersonal
injury.
•Donotoperatethemachinewithoutthe
coversinplace.
•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.
•Shutofftheegineandremovetheignition
keybeforeperformingmaintenance.
1.Checkthelevelofcoolantintheexpansiontank
(Figure19).
Thecoolantlevelshouldbeatorabovethemark
onthesideofthetank.
Figure19
1.Expansiontank
2.Fullmark
2.Ifthecoolantlevelislow,completethefollowing
procedure:
A.Removethecoolantllcap(Figure20).
Figure20
1.Expansiontank3.Topcoolantbleedvalve
2.Coolantllcapandller
neck
4.Frontcoolantbleedvalve
B.Openthefrontandtopcoolantbleedvalves
(Figure20).
C.Pourcoolantintothecoolantllerneckuntil
thecoolantbeginstocomeoutofthefront
coolantbleedvalve(Figure20).
D.Closethefrontcoolantbleedvalve(Figure20).
E.Pourcoolantintothecoolantllerneckuntilthe
coolantbeginstocomeoutofthetopcoolant
bleedvalve(Figure20).
20