Toro 22327 User manual

FormNo.3460-750RevA
TX1000CompactToolCarrier
ModelNo.22327—SerialNo.412764340andUp
ModelNo.22327G—SerialNo.412500000andUp
ModelNo.22327HD—SerialNo.405800000andUp
ModelNo.22328—SerialNo.412900000andUp
ModelNo.22328HD—SerialNo.405800000andUp
Original Instructions (EN)*3460-750*
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We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman,
Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,
Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack,
Lull, Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic,
Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti,
Morrison, Contec, Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S.
Curtis, Gehl Pavers, Heli, Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin,
Rice, CH&E, General Equipment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent,
Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air,
APT, Wylie, Ingersoll Rand / Doosan, Innovatech, Con X, Ammann, Mecalac, Makinex, Smith
Surface Prep,Small Line, Wanco, Yanmar

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
identies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
Important: With your mobile device, you can
scan the QR code on the serial number decal (if
equipped) to access warranty, parts, and other
product information.
g239557
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Printed in the USA
All Rights Reserved
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Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview...................................................10
Controls...........................................................10
MessageDisplay...........................................14
Specications..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................15
BeforeOperationSafety...................................15
AddingFuel......................................................16
PerformingDailyMaintenance..........................17
DuringOperation.................................................17
DuringOperationSafety...................................17
StartingtheEngine...........................................19
DrivingtheMachine..........................................19
ShuttingOfftheEngine.....................................20
UsingAttachments...........................................20
AfterOperation....................................................22
AfterOperationSafety......................................22
MovingaNon-FunctioningMachine..................22
HaulingtheMachine.........................................22
Maintenance...........................................................25
MaintenanceSafety..........................................25
RecommendedMaintenanceSchedule(s)...........25
Pre-MaintenanceProcedures..............................26
UsingtheCylinderLocks..................................26
AccessingInternalComponents.......................27
Lubrication..........................................................29
GreasingtheMachine.......................................29
EngineMaintenance...........................................30
EngineSafety...................................................30
ServicingtheAirCleaner..................................30
ServicingtheEngineOil....................................31
FuelSystemMaintenance...................................33
DrainingtheFuelFilter/WaterSeparator...........33
ReplacingtheFuelFilterCanisterand
In-LineFilter..................................................33
CheckingtheFuelLinesand
Connections..................................................34
BleedingtheFuelSystem.................................34
DrainingtheFuelTank(s)..................................34
ElectricalSystemMaintenance...........................35
ElectricalSystemSafety...................................35
ServicingtheBattery.........................................35
Jump-StartingtheMachine...............................38
ServicingtheFuses..........................................39
DriveSystemMaintenance..................................40
ServicingtheTracks.........................................40
CoolingSystemMaintenance..............................45
CoolingSystemSafety.....................................45
ServicingtheCoolingSystem...........................45
BrakeMaintenance.............................................46
TestingtheParkingBrake.................................46
ControlsSystemMaintenance.............................46
AdjustingtheControls.......................................46
HydraulicSystemMaintenance...........................47
HydraulicSystemSafety...................................47
RelievingHydraulicPressure............................47
HydraulicFluidSpecications...........................47
CheckingtheHydraulic-FluidLevel...................48
ReplacingtheHydraulicFilter...........................48
ChangingtheHydraulicFluid............................49
Cleaning..............................................................50
RemovingDebris..............................................50
WashingtheMachine.......................................50
CleaningtheChassis........................................50
Storage...................................................................51
StorageSafety..................................................51
Storage.............................................................51
Troubleshooting......................................................52
3
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Safety
GeneralSafety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
•Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
•Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
•Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
•Operatethemachineupanddownslopeswith
theheavyendofthemachineuphillandthe
loadclosetotheground.Weightdistribution
changeswithattachments.Anemptybucket
makestherearofthemachinetheheavyend,and
afullbucketmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofthemachinetheheavyend.
•Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
•ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Neverallowchildrenoruntrainedpeopleto
operatethemachine.
•Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
•Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-6680
93-6680
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal115-4858
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4865
115-4865
1.Enginecoolant2.ReadtheOperator's
Manual.
5
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decal117-3276
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
decal130-2836
130-2836
1.Crushinghazardfromabove;cuttinghazardofthe
hand—keepawayfromtheattachmentandtheliftarm.
decal130-7637
130-7637
1.Blinking
light—engine-coolant
temperature
6.Enginestart
2.Steadylight—engine-oil
pressure
7.Parkingbrakedisengaged
3.Blinkinglight—glowplug8.Tractionneutral
4.Steadylight—battery
warning
9.Auxiliaryleverneutral
5.Hourmeter
decal131-0709
131-0709
1.Parkingbrake—engage2.Parkingbrake—disengage
decal131-0711
131-0711
1.Crushinghazard—keepawayfrompinchpointsand
actuatingparts.
6
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decal131-8026
131-8026
1.Battery
power—disconnect
3.On
2.Off4.ReadtheOperator's
Manual.
decal132-9051
132-9051
1.Tie-downpoint
decal133-8062
133-8062
Decal136-5750isforwide-trackmachinesonly.
decal136-5750
136-5750
1.ReadtheOperator's
Manual.
2.Tensionblockguide
decal137-9030
137-9030
1.Engine—stop3.Engine—start
2.Engine—run
7
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decal138-0829
138-0829
1.Tractioncontrols5.Moveforward
2.Toggletractionenableswitch.6.Turnleft
3.Moveforward7.Moverearward
4.Toggletractionenableswitch.8.Turnright
decal140-3619
140-3619
1.ReadtheOperator’sManual.2.Greasepoints
8
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decal145-0637
145-0637
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.9.Crushinghazard—keepawayfromtheattachmentwhen
operatingthemachine;keepbystandersawayfromthe
machine.
4.Warning—engagetheparkingbrake,lowertheattachmentto
theground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswith
theattachmentlowered;neverdriveonaslopewiththe
attachmentraised;alwaysoperatewiththeheavyenduphill;
alwayscarryloadslow;neverjerkthecontrollevers;use
asteady,evenmotion.
5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.
6.Crushinghazard—installthecylinderlock;readtheOperator's
Manualbeforeservicingorperformingmaintenance.
decal145-3762
145-3762
1.Powersocket8.Enginespeed
2.Hydraulicuid—slow9.Lower/oattheattachment
3.Hydraulicuid—fast10.Tilttheattachmentforward
4.Tractionhydraulic—enable11.Raisetheattachment
5.Hydraulicattachment—neutral12.Tilttheattachmentrearward
6.Hydraulicattachment—forward13.Leverlock
7.Hydraulicattachment—reverse
9
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ProductOverview
g314194
g366357
Figure3
1.Hood8.Tie-downpoint
2.Auxiliaryhydraulic
couplers
9.Fuelgauge
3.Mountplate10.Controlpanel
4.Track11.Auxiliary-hydraulicslock
pedal
5.Cylinderlock12.Operatorplatform
6.Loaderarm13.Parkingbrake
7.Liftcylinder
Controls
Becomefamiliarwithallthecontrols(Figure4)before
youstarttheengineandoperatethetractionunit.
ControlPanel
g337136
Figure4
1.Referencebar7.Throttlelever
2.Messagedisplay8.Keyswitch
3.Powersocket9.Loaderlock
4.Plug10.Loader-arm/attachment-tilt
lever
5.Traction-enableswitch11.Tractioncontrol
6.Auxiliaryhydraulicslever
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page19).
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandtheauxiliary-hydraulicslever.To
ensuresmooth,controlledoperation,donottake
yourhandsoffthereferencebarswhileoperatingthe
machine.
10
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Traction-EnableSwitch
Thetractioncontrolisautomaticallydisabledwhen
startingthemachine.T ogglethetraction-enable
switchafterstartingthemachinetousethetraction
control.
TractionControl
g259646
Figure5
1.Referencebar
2.Tractioncontrol
•Tomoveforward,movethetractioncontrolforward
(Figure6).
g259645
Figure6
•Tomoverearward,movethetractioncontrol
rearward(Figure7).
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe
referencebar.
g259647
Figure7
•Toturnright,rotatethetractioncontrolclockwise
(Figure8).
g259649
Figure8
•Toturnleft,rotatethetractioncontrol
counterclockwise(Figure9).
g259648
Figure9
•Tostopthemachine,releasethetractioncontrol
(Figure5).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat
direction.
11
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LoaderArm/Attachment-TiltLever
•Totilttheattachmentforward,slowlymovethe
levertotheright(Figure10).
•Totilttheattachmentrearward,slowlymovethe
levertotheleft(Figure10).
•Tolowertheloaderarms,slowlymovethelever
forward(Figure10).
•Toraisetheloaderarms,slowlymovethelever
rearward(Figure10).
•Tolowertheloaderarmstoadetent(oat)
position,pushtheleverfullyforward(Figure10).
Note:Thisallowsattachmentssuchastheleveler
andthehydraulicbladetofollowthecontoursof
theground(i.e.,oat)whengrading.
g029293
Figure10
1.Detent(oat)position4.Tilttheattachment
rearward.
2.Lowertheloaderarms.5.Tilttheattachment
forward.
3.Raisetheloaderarms.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
Loader-ValveLock
Theloader-valvelocksecurestheloader
arm/attachment-tiltleversothatyoucannotpushit
forward.Thishelpstoensurethatnooneaccidentally
lowerstheloaderarmsduringmaintenance.Secure
theloadervalvewiththelock,inadditiontothe
cylinderlocks,anytimeyouneedtoshutoffthe
machinewiththeloaderarmsraised.RefertoUsing
theCylinderLocks(page26).
Tosetthelock,liftuponitsothatitclearstheholein
thecontrolpanelandswingittotheleft,infrontof
theloader-armlever,pushingitdownintothelocked
position(Figure11).
g029981
Figure11
1.Loaderarm/attachment-tilt
lever
2.Loader-valvelock
Loader-Control-ReferenceBar
Theloader-control-referencebarhelpsstabilizeyour
handwhileoperatingtheloaderarm/attachment-tilt
lever(Figure4).
12
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Auxiliary-HydraulicsLever
•Tooperateahydraulicattachmentintheforward
direction,movetheauxiliary-hydraulicslever
forward(Figure12).
•Tooperateahydraulicattachmentinthereverse
direction,movetheauxiliary-hydraulicslever
rearward(Figure12).
Note:IfyoureleasetheleverwhileintheFORW
ARD
orREVERSEposition,theleverautomaticallyreturnsto
theNEUTRALposition(Figure12).
g029294
Figure12
1.Forward-owhydraulics3.Neutral
2.Reverse-owhydraulics
Auxiliary-HydraulicsLockPedal
Useyourrightfoottopresstheauxiliary-hydraulics
lockpedaltocontinuetheforwardorreverseowof
theauxiliaryhydraulicsandfreeyourhandforother
controls.
g366356
Figure13
1.Auxiliary-hydraulicslockpedal
Parking-BrakeLever
•Toengagetheparkingbrake,rotatetheleverto
left(Figure14).
Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.
•Toreleasethebrake,rotatethebrakelevertothe
right.
Note:Youmayneedtoadjustthetractioncontrol
toreleasethebrakepinsandrotatethelever.
g030721
Figure14
FuelGauge
Thisgaugemeasurestheamountoffuelinthefuel
tank(s).
13
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MessageDisplay
Engine-Coolant-TemperatureLight
Iftheenginecoolantbecomestoohot,thelighton
theleftashesandthehornsounds(Figure15).If
thishappens,disengagetheauxiliaryhydraulicsand
letthemachinerunathighidletoallowthecooling
systemtocoolthemachine.Checkthecoolantlevel
whentheenginehasfullycooled.
Important:Donotshutofftheengine,asthis
maycausethemachinetooverheat.
g029666
Figure15
Engine-Oil-PressureLight
Iftheengine-oil-pressurebecomestoolow,thelight
ontheleftilluminatessteadily(Figure16).Ifthis
happens,shutofftheengineimmediatelyandcheck
theoillevel.Ifitislow,addoilandlookforpossible
leaks.
g029665
Figure16
Glow-PlugLight
Thelightontherightasheswhiletheglowplugsare
chargedandwarmingtheengine(Figure17).
g029668
Figure17
Battery-ChargeLight
Ifthebatterychargebecomestoolow,thelightonthe
rightilluminatessteadily(Figure18).Ifthishappens,
shutofftheengineandchargeorreplacethebattery.
RefertoServicingtheBattery(page35).
g029667
Figure18
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit
andthefollowingindicators:
•Enginestart—displayswhenyoustarttheengine
g029974
Figure19
•Parkingbrake—displayswhenyoudisengagethe
parkingbrake
g030520
Figure20
•Tractionneutral—displayswhenthetraction
controlisintheNEUTRALposition
g029211
Figure21
•Auxiliaryleverneutral—displayswhentheauxiliary
leverisintheNEUTRALposition
g029975
Figure22
14
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Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model22327
Width85cm(33inches)
Length256cm(101inches)
Height138cm(54inches)
Weight1234kg(2,720lb)
Operatingcapacity(with75kg(165lb)
operatorandstandardbucket)
454kg(1,000lb)
Tippingcapacity(with75kg(165lb)
operatorandstandardbucket)
1296kg(2,857lb)
Wheelbase104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Model22328
Width103cm(41inches)
Length256cm(101inches)
Height138cm(54inches)
Weight1297kg(2,860lb)
Operatingcapacity(with75kg(165lb)
operatorandstandardbucket)
454kg(1,000lb)
Tippingcapacity(with75kg(165lb)
operatorandstandardbucket)
1296kg(2,857lb)
Wheelbase104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Attachments/Accessories
A selection of Toro approved attachments and
accessories is available for use with the machine
to enhance and expand its capabilities. Contact your
Authorized Service Dealer for a list of all approved
attachments and accessories.
To ensure optimum performance and continued safety
certication of the machine, use only genuine Toro
replacement parts and accessories. Replacement
parts and accessories made by other manufacturers
could be dangerous, and such use could void the
product warranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
•Alwaysengagetheparkingbrake(ifequipped),
shutofftheengine,removethekey,waitforall
movingpartstostop,andallowthemachine
tocoolbeforeadjusting,servicing,cleaning,or
storingthemachine.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
•Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled
andthatitisagenuineToroattachment.Readall
theattachmentmanuals.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
•Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
•Inspecttheareawhereyouwillusetheequipment
andremovealldebris.
•Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineif
anyoneentersthearea.
15
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FuelSafety
•Useextremecarewhenhandlingfuel.Itis
ammableanditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
•Topreventastaticchargefromignitingthefuel,
removethemachinefromthetruckortrailerand
refuelitontheground,awayfromallvehicles.If
thisisnotpossible,placeaportablefuelcontainer
ontheground,awayfromallvehicles,andllit;
thenrefuelthemachinefromthefuelcontainer
ratherthanfromafuel-dispensernozzle.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
AddingFuel
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatyoucanusewithin180daysto
ensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwintergrade
(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.
Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
•Fuellterpluggingmayoccurforatimeafter
convertingtobiodieselblends.
•Contactyourdistributorformoreinformationon
biodiesel.
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FillingtheFuelTanks
Fueltankcapacity:41L(11USgallons)
FillthefueltanksasshowninFigure23.
Note:Thefuel-tankcapsclickwhenyouclosethem
securely.Usethebracketstolockthefueltanks.
g029669
Figure23
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page25).
Important:Checkthehydraulic-uidlevel
andbleedthefuelsystembeforestartingthe
engineforthersttime;refertoCheckingthe
Hydraulic-FluidLevel(page48)andBleedingthe
FuelSystem(page34).
DuringOperation
DuringOperationSafety
GeneralSafety
•Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
•Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
•UseonlyT oro-approvedattachmentsand
accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.
•Formachineswithaplatform:
–Lowertheloaderarmsbeforesteppingoffthe
platform.
–Donottrytostabilizethemachinebyputting
yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.
–Donotplaceyourfeetundertheplatform.
–Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformandyour
handsareholdingontothereferencebars.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
•Neverjerkthecontrols;useasteadymotion.
•Theowner/usercanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
•Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
•Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine.
•Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
•Ensurethatallthedrivesareinneutralandengage
theparkingbrake(ifequipped)beforestartingthe
engine.Starttheengineonlyfromtheoperator's
position.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
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•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
•Stoptheattachmentwhenyouarenotworking.
•Stopthemachine,shutofftheengine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
•Neverrunanengineinanenclosedarea.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
–Engagetheparkingbrake(ifequipped).
–Shutofftheengineandremovethekey.
•Donotoperatethemachinewhenthereistherisk
oflightning.
•Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
•Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.
•Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
•Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.
•Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.
•Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
•Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
•Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
•Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
•Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
•Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
•Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide
obstacles.
•Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
•Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
•Usecautionwhenoperatingthemachinenearthe
following:
–Drop-offs
–Ditches
–Embankments
–Bodiesofwater
Themachinecouldsuddenlyrolloverifatrack
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.
•Donotremoveoraddattachmentsonaslope.
•Donotparkthemachineonahillsideorslope.
UtilityLineSafety
•Ifyoustrikeautilityline,dothefollowing:
–Shutoffthemachineandremovethekey.
–Removeallindividualsfromtheworkarea.
–Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
–Ifyoudamageaber-opticcable,donotlook
intotheexposedlight.
•Donotleavetheoperator’splatformifthemachine
ischargedwithelectricity.Youwillbesafeaslong
asyoudonotleavetheplatform.
–Touchinganypartofthemachinemayground
you.
–Donotallowanotherindividualtotouchor
approachthemachinewhencharged.
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