Toro 22521 User manual

FormNo.3396-720RevB
GrappleRake
CompactUtilityLoaders
ModelNo.22521—SerialNo.270000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3396-720*B

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
ThisgrapplerakeisintendedtobeusedonaTorocompact
utilityloader.Itisdesignedprimarilyforgrabbing,dragging,
lifting,andremovingmaterialswithoutpickinguptopsoilon
residentialorcommercialproperties.Itisnotdesignedfor
useonnon-Torotractionunits.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbers
ofyourproductready.Themodelandserialnumbersare
locatedonaplateontheattachmentframe,infrontofthe
mountplate.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure1
1.Safety-alertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................3
StabilityRatings.......................................................4
SafetyandInstructionalDecals.................................5
ProductOverview..........................................................5
Specications.........................................................5
Attachments/Accessories.........................................5
Operation.....................................................................6
LiftingObjects........................................................6
Digging/RakingwiththeUpperJaw...........................6
DiggingwiththeLowerJaw......................................6
Maintenance..................................................................7
RecommendedMaintenanceSchedule(s).......................7
GreasingthePivotPoints.........................................7
Storage.........................................................................7
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandthoseinthe
tractionunit Operator's Man ual .Alwayspayattentionto
thesafety-alertsymbol,whichmeans Caution , W ar ning ,
or Danger —personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscouldbedangerous,
andsuchusecouldvoidtheproductwarranty.
WARNING
Theattachmentcancrushandbreaklegs,arms,
andotherbodyparts.
•Nevergoneartheattachmentwhileitisin
operation.
•Keepallbystandersandpetsasafedistance
fromtheattachment.
•Alwaysclosethejawsoftheattachmentwhen
notinuse.
WARNING
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.
WARNING
Theremaybeoverheadpowerlinesinthework
area.Shockmayoccurifyoutouchapowerline
withatreeorotherobjectthatyouaretransporting.
Surveyandmarktheareawherethereareoverhead
powerlines,anddonottransporttreesortallobjects
underthepowerlines.
WARNING
Whentheengineisoff,attachmentsintheraised
positioncangraduallylower.Someonenearbymay
bepinnedorinjuredbytheattachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyoushut
offthetractionunit.
Alwaysclosethegrapple’sjawseachtimeyoushut
offthetractionunit.
WARNING
Ifyoustepofftheplatform(wheeledtractionunits
only)withtheloadraised,themachinecouldtip
forward.Someonenearbymaybepinnedorinjured.
Lowertheloadbeforesteppingofftheplatform.
WARNING
Ifyouliftalongobjectoffcenter,itcouldcausethe
machinetotipsideways.Someonenearbymaybe
pinnedorinjured.
Alwaysgrabandliftlongitemsnearthecenter.
WARNING
Liftinguneven,heavyobjectscancausethe
machinetobecomeunstableandtipforward.
Someonenearbymaybepinnedorinjured.
Whenliftinganobject,keepitaslowtotheground
aspossible.
WARNING
Whengoingupordownhill,themachinecould
overturniftheheavyendistowardthedownhill
side.Someonemaybepinnedorseriouslyinjured
bythemachineifitoverturns.
Operateupanddownslopeswiththeheavyend
ofthemachineuphill.Carryingaloadwiththe
attachmentmakesthefrontendheavy.
3

WARNING
Ifyoudonotfullyseattheattachmentlocking
pinsintheattachmentmountplateholes,the
attachmentcouldfalloffthetractionunit,severely
injuringtheoperatororbystanders.
•Ensurethatyoufullyseattheattachment
lockingpinsthroughtheholesintheattachment
mountplatebeforeliftingtheattachment.
•Ensurethattheattachmentmountplateisfreeof
anydirtordebristhatmayhindertheconnection
ofthetractionunittotheattachment.
•Refertoyourtractionunit
Operator's Man ual
fordetailedinformationonsafelyconnectingan
attachmenttoyourtractionunit.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,and
hydraulicuidmaybehotandcanburnyouifyou
touchthem.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthetractionunittocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewiththe
attachmentinstalledonatractionunit,ndthestabilityrating
forthehillpositionyouwanttotravelintheappropriatetable
below,thenndthedegreeofslopeforthesameratingand
hillpositionintheStabilityDatasectionofthetractionunit
Operator'sManual.
WARNING
Exceedingthemaximumrecommendedslope
cancausethetractionunittotip,crushingyouor
bystanders.
Donotdrivethetractionunitonaslopesteeper
thanthemaximumrecommendedslope,as
determinedinthefollowingtablesandthetraction
unit
Operator's Man ual .
Important:Ifyourtractionunithaswheels,use
thecounterweightontheplatformwhileusingthe
attachment,orthetractionunitwillbecomeunstable.
OrientationStabilityRatingwithaLoad
FrontUphill
C
RearUphill
D
SideUphill
C
OrientationStabilityRatingwithoutaLoad
FrontUphill
D
RearUphill
C
SideUphill
C
4

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocatednear
anyareaofpotentialdanger.Replaceany
decalthatisdamagedorlost.
decal114-1280
63–3510
1.Tippinghazard,exceedingratedloadcapacitycancause
instability—readtheOperator’sManual;donotexceed
maximumloadcapacityof159kg(350lb);forTX413
models,donotexceedmaximumloadcapacityof114kg
(250lb).
decal114-1281
93-7309
1.Warning;crushinghazard,grapple—keepbystandersa
safedistancefromthemachine.
ProductOverview
g030833
Figure2
1.Upperjaw3.Lowerjaw
2.Tooth
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width87.6cm(35.5inches)
Length46cm(18inches)
Height76cm(30inches)
Weight120kg(265lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
5

Operation
RefertoyourtractionunitOperator’sManualformore
informationoninstallingandremovingattachmentsonyour
tractionunit.
Important:Alwaysusethetractionunittoliftandmove
theattachment.
LiftingObjects
Usetheattachmenttograbandliftheavyobjectssuchaslogs
androcks.
G030834
g030834
Figure3
Note:Neverliftmorethantheratedliftcapacityofthe
attachmentaslistedonthedecals.Whentransportingaload,
keepitasclosetothegroundaspossible.
Important:Ifyouareliftingmoredelicateorhollow
items,suchascrates,closethejawswithcaresoasnot
tocrushtheitembeingmoved.
Digging/RakingwiththeUpper
Jaw
1.Todigorrakeusingtheupperjaw,openthejawsallthe
way,andtilttheattachmentforwarduntiltheupperjaw
teethtouch(orpenetrate)theground.
2.Drivethemachinerearwards.Torakeuploosesticks
andotherdebris,whichyoucanthengrabwiththe
jaws,placetheteethontheground.Todigfurrowsin
theearthandbreakupthesod,penetratetheground
withtheteeth.
Note:Youcanalsoperformthisoperationwiththe
jawsclosed,becausetheupperteethprotrudethrough
thelowerjaw(Figure4).
g030835
Figure4
3.Youcanalsousethismethodtoripoutbushes.Place
theupperjawteethintothegroundonthefarsideof
thebushandthenclosethejawsaroundthebushand
roots,rippingthebushoutoftheground.
DiggingwiththeLowerJaw
1.Todigorrakeusingthelowerjaw,openthejawsand
lowerthelowerjawteethintotheground(Figure5).
2.Drivethemachineforward.
Note:Thisdigsfurrowsintheearth,breakingup
thesod,andalsopushesanydebrisaheadofthe
attachment.
g030836
Figure5
6

Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Beforeeachuseordaily•Greasethepivotjoints(andimmediatelyaftereverywashing).
Beforestorage•Paintchippedsurfaces.
CAUTION
Ifyouleavethekeyinthetractionunitignitionswitchwhilethegrapplerakeisattached,someonecould
accidentlystarttheengineandseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
GreasingthePivotPoints
ServiceInterval:Beforeeachuseordaily(andimmediately
aftereverywashing).
GreaseType:General-purposegrease.
1.Lowertheloaderarms,closethegrapplejaws,turnthe
keytotheOFFposition,andremovethekeyfromthe
ignitionswitch.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting(Figure6).
G006033
g006033
Figure6
4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).
5.Wipeupanyexcessgrease.
Storage
1.Beforelongtermstorage,washtheattachmentwith
milddetergentandwatertoremovedirtandgrime.
2.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanydamagedorwornparts.
3.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
4.Storetheattachmentinaclean,drygarageorstorage
area.Coverittoprotectitandkeepitclean.
7

Notes:

Notes:

DeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
22521270000001andUpGrappleRake,Compact
UtilityLoadersGRAPPLERAKECompactUtilityLoader2006/42/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:EUTechnicalContact:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
JoeHagerBelgium
Sr.EngineeringManager
8111LyndaleAve.SouthTel.+3216386659
Bloomington,MN55420,USA
June24,2015

InternationalDistributorList
Distributor:Country:PhoneNumber:Distributor:Country:PhoneNumber:
AgrolancKftHungary3627539640MaquiverS.A.Colombia5712364079
AsianAmericanIndustrial(AAI)HongKong85224977804MaruyamaMfg.Co.Inc.Japan81332522285
B-RayCorporationKorea82325512076Mountelda.s.CzechRepublic420255704220
BrisaGoodsLLCMexico12104952417Mountelda.s.Slovakia420255704220
CascoSalesCompanyPuertoRico7877888383MunditolS.A.Argentina541148219999
CeresS.A.CostaRica5062391138NormaGardenRussia74954116120
CSSCTurfEquipment(pvt)Ltd.SriLanka94112746100OslingerTurfEquipmentSAEcuador59342396970
CyrilJohnston&Co.NorthernIreland442890813121OyHakoGroundandGardenAbFinland35898700733
CyrilJohnston&Co.RepublicofIreland442890813121ParklandProductsLtd.NewZealand6433493760
FatDragonChina8861080841322PerfettoPoland48618208416
FemcoS.A.Guatemala5024423277PratoverdeSRL.Italy390499128128
FIVEMANSNew-T echCo.,LtdChina86-10-63816136Prochaska&CieAustria4312785100
ForGarderOUEstonia3723846060RTCohen2004Ltd.Israel97298617979
G.Y .K.CompanyLtd.Japan81726325861RiversaSpain34952837500
GeomechanikiofAthensGreece30109350054LelyTurfcareDenmark4566109200
GolfinternationalTurizmTurkey902163365993Lely(U.K.)LimitedUnitedKingdom441480226800
HakoGroundandGardenSweden4635100000SolvertS.A.S.France33130817700
HakoGroundandGardenNorway4722907760SpyprosStavrinidesLimitedCyprus35722434131
HayterLimited(U.K.)UnitedKingdom441279723444SurgeSystemsIndiaLimitedIndia911292299901
HydroturfInt.CoDubaiUnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
HydroturfEgyptLLCEgypt2025194308ToroAustraliaAustralia61395807355
IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
EuropeanPrivacyNotice
TheInformationT oroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
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AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0269RevK

ToroCompactUtilityEquipmentWarranty
AOne-YearLimitedWarranty
CompactUtilityEquipment
(CUE)Products
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ProSneak
CompactUtilityLoaders,
Trenchers,StumpGrinders,
andAttachments
1yearor1000operatinghours,
whicheveroccursrst
KohlerEngines3years*
AllotherEngines2years*
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
*SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.T olocatea
dealerconvenienttoyou,accessourwebsiteatwww.T oro.com.You
mayalsocallourT oroCustomerCareDepartmenttollfreeatthe
numberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
•Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
–Removingcontaminantsfromthefuelsystemisnotcovered
–Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
–Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.374-0261RevE