Toro 41614 User manual

FormNo.3416-568RevA
TankRinseKit
Multi-Pro5800TurfSprayer
ModelNo.41614—SerialNo.401100000andUp
InstallationInstructions
Introduction
Thiskitisdesignedtoremoveresidualchemicalsfrom
asprayertankandaffectedhoses.Itisadedicated
attachmentforaturfsprayapplicationvehicleandis
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.
Theinformationinthismanualcanhelpyouand
othersavoidinjuryandproductdamage.
Figure1illustratesthelocationofthemodelandserial
numbersontheproduct.
g014295
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3416-568*A

Safety
Readthesafetyandoperationinstructionsinthe
machineOperator’sManual.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthespray
systemmaybehazardousandtoxictoyou,
bystanders,animals,plants,soils,orother
property.
•Carefullyreadandfollowthechemical
warninglabelsandmaterialsafetydata
sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.For
example,useappropriatepersonal
protectiveequipment(PPE)including
faceandeyeprotection,gloves,orother
equipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethan
1chemicalusedandinformationoneach
shouldbeassessed.
•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!
•Beforeworkingonaspraysystem
makesurethesystemhasbeentriple
rinsedandneutralizedaccordingto
therecommendationsofthechemical
manufacturer(s).
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.
•Handlechemicalsinawell-ventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhile
usingchemicals.
•Havecleanwateravailableespeciallywhenlling
thespraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Alwayswashyourhandsandotherexposedareas
assoonaspossibleafternishingthework.
•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoveror
intheopening.
•Followalllocal,state,andfederalrequirementsfor
thesprayingofchemicals.
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Hose—1.9x73.7cm(3/4x29)1
Rinsetank1
Tankcap1
Bulkheadtting1
Cleargasket1
Plasticangenut1
90°tting1
Retainingfork1
2
Hoseclamp1
Installtherinsetankbulkheadtting.
Holddown(rinsetank)2
Bolt(3/8x1-1/2inches)2
Washer(3/8inch)4
3Flangelocknut(3/8inch)2
Installtherinsetank.
Rinsenozzle2
Bulkheadtting2
Gasket1
Shoulderbolt2
Bushing2
Rinsevane2
Plasticangenut2
4
90°tting2
Installtherinsenozzle.
Rinse-tankpump1
Bolt(1/4x1-3/4inches)4
Washer(1/4inch)4
Serrated-angenut(1/4inch)4
5
Pumpcover1
Installthepump.
Hose—1.9x61cm(3/4x24inches)2
Hoseclamp9
T-tting1
Hose—1.9x180cm(3/4x71inches)1
Straight-barbtting2
Filterassembly1
Convolutedconduit1
6
Cabletie2
Installthehosesandlter.
3

ProcedureDescriptionQty.Use
Delaytimer1
Locknut(#10–24)2
Fuse(40A)1
Relay1
Powerrelay1
Flange-headbolt(#10-24x1/2inch)2
3-positionswitch(withindicator
light—2015andbeforeturfsprayers)1
7
3-positionswitch(withoutindicator
light—2016andafterturfsprayers)1
Installthedelaytimeranddashswitch.
8Nopartsrequired–Finishtherinsetankkitinstallation.
1
PreparingtheMachine
NoPartsRequired
PreparingtheSprayerSystem
CAUTION
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
1.Movethemachinetoalevelsurface,fullypress
inthebrakepedal,settheparkingbrake,turnoff
theengine,andremovethekey.
2.Cleanthesprayer;refertoCleaningtheSprayer
intheOperator’sManualforthemachine.
Note:Takecautionwhiledisconnectingany
hosesduringtheinstallationofthiskitandhave
acatchbucketreadyforanysolutionsremaining
inthehose.
DisconnectingtheBattery
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
thesprayerandcables,causingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponents,causing
sparks.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
1.Removethebatterycoveranddisconnectthe
negative(black—ground)cablefromthebattery
post(Figure2andFigure3).
4

g014029
Figure2
1.Batterycover3.Buckle
2.Strap
g029414
Figure3
1.Positivebatterycable3.Negativebatterypost
2.Positivebatterypost4.Negativebatterycable
2.Disconnectthepositive(red)cablefromthe
batterypost(Figure3).
2
PreparingtheRinseTank
Partsneededforthisprocedure:
1Hose—1.9x73.7cm(3/4x29)
1Rinsetank
1Tankcap
1Bulkheadtting
1Cleargasket
1Plasticangenut
190°tting
1Retainingfork
1Hoseclamp
CuttingtheHose
1.Measure20.3cm(8inches)fromtheendofthe
hose1.9x73.7cm(3/4x29)andmarkthat
location(Figure4).
g219388
Figure4
2.Cutthehoseatthemarkwithautilityknifeso
thatyouhavethefollowinglengthsofhose
section:
•20.3cm(8inches)
•53.3cm(21inches)
5

AssemblingtheRinseTank
1.Installthebulkheadttingintotheholeatthe
bottomoftherinsetankasfollows:
A.Installacleargasketontothebulkhead
ttingasshowninFigure5.
g206390
Figure5
1.Bulkheadtting4.Wire—approximately122
cm(48inches)
2.Cleargasket5.Neck(rinsetank)
3.Retaining-forkhole
(bulkheadtting)
B.Attachapieceofwire,approximately122
cm(48inches)inlength,through1ofthe
retaining-forkholesinthebulkheadtting
asshowninFigure5.
g014228
Figure6
1.Rinsetank4.Filleropeningoftherinse
tank
2.Tankcap5.Wire
3.Bulkheadtting6.Bottomholeoftherinse
tank
C.Ifthecapisinstalled,removeitfromthe
rinsetank.(Figure6).
D.Lowerthewirethroughtheopeninginthe
tankllholeandrouteitthroughtheopen
holeatthebottomofthetank(Figure5and
Figure6).
E.Usethewiretoguidethebulkheadtting
totheopenholeatthebottomofthetank
(Figure7).
g014229
Figure7
1.Bulkheadttingwiththe
wireattached
3.Fillercap
2.Bottomholeoftherinse
tank
F.Movethebulkheadttingintoposition
makingsurethatthecleargasketseats
againsttheinteriorwalloftherinsetank
(Figure7).
2.Securethebulkheadttingtotherinsetankwith
aplasticange-nut(Figure8).
g014230
Figure8
1.Rinse-tanksump3.Plasticangenut
2.Bulkheadtting(installed)
3.Installa90°ttingtothebulkheadtting,and
securethe90°ttingwitharetainingfork(Figure
9).
6

g014260
Figure9
1.Retainingfork3.90°tting
2.Bulkheadtting
4.Rotatethettingsothatitfacesrearward.
5.Assemblethehosesegment—53.3cm(21
inches)thatyoucutinCuttingtheHose(page
5)ontothe90°ttingwithahoseclamp,and
tightentheclampbyhand(Figure9).
g206662
Figure10
1.90°tting3.Hose—53.3cm(21
inches)
2.Hoseclamp
3
InstallingtheRinseTank
Partsneededforthisprocedure:
2Holddown(rinsetank)
2Bolt(3/8x1-1/2inches)
4Washer(3/8inch)
2Flangelocknut(3/8inch)
PreparingtheSprayTank
1.Loosenthe4ange-headbolts(3/8x1inch)
and4angelocknuts(3/8inch)securingthe
valvemounttothetankframe(Figure11).
g206427
Figure11
1.Valvemount2.Flange-headbolt(3/8x1
inch)andangelocknut
(3/8inch)
2.Movethevalvemountrearward(Figure11).
Note:Thisisaadjustmentinthevalvemount
locationallowsspaceforinstallingtherinsetank.
3.Torquethe4ange-headbolts(3/8x1inch)
and4angelocknuts(3/8inch)to37to45N∙m
(27to33ft-lb).
4.Removetheretainerforkthatsecuresthe90°
barbedttingofthesupplyhosetothehousing
ofthesuctionscreen(Figure12).
g206426
Figure12
1.90°barbedtting(supply
hose)
3.Retainingfork
2.Housing(suctionscreen)
5.Separatethe90°barbedttingfromthehousing
andmovethesupplyhoseaside.
7

InstallingtheRinseTank
1.Assembletherinsetankontothemachineas
showninFigure13.
g206448
Figure13
1.Rinsetank
2.Aligntheholddownwiththerecessinthetopof
therinsetank(Figure14).
g206469
Figure14
1.Bolt(3/8x1-1/2inches)4.Flangelocknut(3/8inch)
2.Washer(3/8inch)5.Valvemount
3.Holddown(rinsetank)6.Recess(rinsetank)
3.Aligntheslotintheholddownwiththeholein
thevalvemount(Figure14).
4.Looselyassembletheholddowntothevalve
mountwithabolt(3/8x1-1/2inches),2washers
(3/8inch),andaangelocknut(3/8inch).
5.Repeatsteps2through4fortheotherholddown
attheotherrecessintherinsetank(Figure14).
6.Carefullytightentheboltsandangenutsby
hand.
Important:Therinsetankmustbeseated
andsecure,buttheholddownshouldnot
deformorwarpthetank.
7.Replacethesupplyhoseattherearofthetank
andsecureitwiththeretainingforkremoved
previously.
Note:Oncetherinsetankhasbeeninitiallylled,
checktheholddownsandtherinsetankforplay(the
weightofthewaterinthetankcanfurtherseatthe
tankagainsttheframe).Ifneeded,tightenthebolt(s)
andangelocknut(s)untiltheholddownsaresnug
againsttherinsetank—donotdeformthetank;refer
toInspectingtheRinseTankHoldDowns(page22).
AssemblingtheSupplyHose
1.Alignthe90°barbedttingofthesupplyhose
withthehousingforthesuctionscreen(Figure
15).
g206490
Figure15
1.90°barbedtting(supply
hose)
3.Retainingfork
2.Housing(suctionscreen)
2.Securethe90°barbedttingtothehousing
(Figure15)withtheretainerforkthatyou
removedinstep4ofPreparingtheSprayTank
(page7).
8

4
InstallingtheRinseNozzles
Partsneededforthisprocedure:
2Rinsenozzle
2Bulkheadtting
1Gasket
2Shoulderbolt
2Bushing
2Rinsevane
2Plasticangenut
290°tting
DrillingtheSprayTank
1.Openthetanklidandremovethestrainerbasket
(Figure16).
g206491
Figure16
2.Locatethe2drillmarksinthemaintank(Figure
17).
Note:Thedrillmarksaredimplesmoldedinto
thetank.
g206492
Figure17
1.Drillmarks
3.Movetothedrillmarkbehindthetanklid.
Note:Placeacontainerinsidethetankbelow
theareaswhereyouaredrillingtocatchfalling
debris.
Important:Debrisleftinsideatankcould
cloganddamagethespraysystemduring
operation.
4.Useaholesawtomakeahole—4.5cm(1-3/4
inches)atthedrillmark(Figure18).
g206493
Figure18
1.Drillmark(behindthelid)2.Hole-sawbit—4.5cm
(1-3/4inch)
5.Removeanyroughedgescutinthetank.
6.Cleananydebristhatenteredthemaintank.
9

7.Repeatsteps4through6attheforwarddrill
mark(Figure19).
g206494
Figure19
1.Drillmark(forwardofthe
lid)
2.Hole-sawbit—4.5cm
(1-3/4inch)
AssemblingtheRinseNozzles
Ownerprovidedmaterial:PTFEsealant
1.Assembletherinsevaneandbushingoverthe
shoulderbolt(Figure20).
g207947
Figure20
1.Gasket4.Bushing
2.Bulkheadtting5.Rinsevane
3.Rinsenozzle6.Shoulderbolt
2.Assembletherinsevane,bushing,andshoulder
boltontotherinsenozzle(Figure20).
3.ApplyPTFEthreadsealanttothethreadsofthe
rinse-nozzle.
4.Installtherinse-nozzleassemblyintothe
bulkheadttingandtightenbyhand(Figure20).
5.Assemblethegasketoverthebulkheadtting
(Figure20).
6.Repeatsteps1through4fortheotherrinse
nozzle.
10

InstallingtheRinseNozzles
Ownerprovidedmaterial:PTFEsealant
1.Workinginsidethetankthroughthe41cm(16
inch)opening,alignthenozzleassemblyup
throughthe4.5cm(1-3/4inch)holethatyou
drilledinDrillingtheSprayT ank(page9)as
showninFigure21.
g206558
Figure21
1.Hole—4.5cm(1-3/4
inch)—rear
3.Rinse-nozzleassembly
2.Plasticangenut
2.Assembletheplasticangenutoverthethreads
ofthebulkheadttingattopofthetank,and
tightentheangenutbyhand(Figure21).
3.Attheforward4.5cm(1-3/4inch)holeinthe
spraytank,repeatsteps1through2forthe
otherrinse-nozzleassembly(Figure22).
g206557
Figure22
1.Plasticangenut3.Rinse-nozzleassembly
2.Hole4.5cm(1-3/4
inch)—forward
4.ApplyPTFEthreadsealanttothethreadsofthe
both90°ttings.
5.Installthe90°ttingsintothebulkheadttingsof
therinse-nozzleassemblies(Figure23).
g206567
Figure23
1.90°tting3.Bulkheadtting
(rinse-nozzleassembly)
2.Rightsideofthemachine
6.Alignthehosebarbofthe90°ttingstotheright
sideofthemachine(Figure23).
7.Installthelterbasketandclosethelidofthe
spraytank.
11

5
InstallingtheRinse-Tank
Pump
Partsneededforthisprocedure:
1Rinse-tankpump
4Bolt(1/4x1-3/4inches)
4Washer(1/4inch)
4Serrated-angenut(1/4inch)
1Pumpcover
AssemblingthePumptothe
Machine
Ownerprovidedmaterial:PTFEsealant
1.Aligntheholesinthemounting-angespacers
oftherinse-tankpumpwiththeholesinthe
saddleplateofthetankframe(Figure24).
g206594
g219470
Figure24
1.Washer(1/4inch)4.Serrated-angenut(1/4
inch)
2.Bolt(1/4x1-3/4inches)5.Saddleplate(tankframe)
3.Mounting-ange
(rinse-tankpump)
2.Assembletherinse-tankpumptothesaddle
plate(Figure24)with4bolts(1/4x1-3/4inches),
4washers(1/4inch),and4serrated-angenuts
(1/4inch).
3.Torquetheboltsandangenutto1017to1234
N∙cm(90to101in-lb).
4.Removethedustplugfromthe2-socket
electricalconnectorofthemachineharness
labeledRINSEPUMP(Figure25).
12

g219471
Figure25
1.2-socketelectrical
connector—machine
harness(RINSEPUMP)
2.2pinconnector(rinse-tank
pumpharness)
5.Plugthe2pinconnectoroftherinse-tank
pumpharnessintothe2-socketofthemachine
harnesslabeledRINSEPUMP(Figure25).
PositioningtheRinse-PumpCover
Alignthepumpcoverovertherinse-tankpumpas
showninFigure26.
Note:Donotinsertthetabsintotheslotsinthe
saddleplate.
g220000
Figure26
1.Rinse-pumpcover2.Rinse-tankpump
6
InstallingtheHosesand
Filter
Partsneededforthisprocedure:
2Hose—1.9x61cm(3/4x24inches)
9Hoseclamp
1T-tting
1Hose—1.9x180cm(3/4x71inches)
2Straight-barbtting
1Filterassembly
1Convolutedconduit
2Cabletie
InstalltheRinseNozzleHoses
Note:Lightlylubricatethebarbedendofthehose
ttingswithanon-petroleumbasedlubricant,suchas
vegetableoil,toeasetheprocessofinstallation.
1.Assemble2hoses—1.9x61cm(3/4x24
inches)and2hoseclampsontoeachthe90°
ttingattherinsenozzleassemblies,andtighten
theclampsbyhand(Figure27).
g206607
Figure27
1.Hoses—1.9x61cm(3/4
x24inches)
4.T-tting
2.90°tting5.Hose—1.9x180cm(3/4
x71inches)
3.Hoseclamp
2.Looselyassembletheotherendofthe
hoses—1.9x61cm(3/4x24inches)ontothe
T-ttingwith2hoseclampsasshowninFigure
27.
13

3.Assemblethehoses—1.9x180cm(3/4x71
inches)andahoseclampontotheT-ttingas
showninFigure27.
4.Tightenthe3hoseclampsthatsecurethe3
hosestotheT-ttingbyhand.
AssemblingtheFittingstothe
Rinse-TankPump
Ownerprovidedmaterial:PTFEthreadsealant
1.ApplyPTFEsealanttothethreadsofthe2
Straight-barbtting.
2.Installthe2straight-barbttingintothe2ports
oftherinse-tankpump(Figure28).
Note:Movethepumpcoverasneededto
provideaccesstotheportsoftherinse-tank
pump.
g220001
Figure28
1.Straight-barbtting3.Leftsideofthemachine
2.Port(rinse-tankpump)4.Rightsideofthemachine
InstallingtheHosesandFilter
1.Assemblethehose—53.3cm(21inches)at
thebottomoftherinsetankontotheinboard
straight-barbttingoftherinse-tankpumpwith
ahoseclamp,andtightentheclampbyhand
(Figure27).
g219999
Figure29
1.Hoseclamp3.Rinsetank
2.Straight-barbtting
(inboard—rinse-tank
pump)
4.Hose—53.3cm(21
inches)
2.Assemblethehose—20.3cm(8inches)that
youcutinCuttingtheHose(page5)ontothe
outboardstraight-barbttingoftherinse-tank
pumpwithahoseclamp,andtightentheclamp
byhand(Figure30).
14

g219997
Figure30
1.Straight-barbtting
(outboard—rinse-tank
pump)
4.Straight-barbtting
(inlet—lterhead)
2.Hoseclamp5.Arrow(towardthespray
tank)
3.Hose—20.3cm(8inches)
3.Looselyassemblethestraight-barbttingatthe
inletofthelterhead(lterassembly)intothe
hose—20.3cm(8inches)withahoseclamp
(Figure30).
4.Assemblethefreeendofthehose—1.9x180
cm(3/4x71inches)ontothestraight-barbtting
attheoutletofthelterheadwithahoseclamp
(Figure31).
g206824
Figure31
1.Hoseclamp3.Hose—1.9x180cm(3/4
x71inches)
2.Straight-barbtting
(outlet—lter)
5.Adjustthepositionofthelterheadsothat
thebowlofthelterassemblyisverticaland
tightenthe2hoseclampsbyhand(Figure30
andFigure31).
6.Assemblethesplitconvolutedtubingoverthe
hose—43.3cm(17inches)betweentherinse
tankandtherinse-tankpumpandsecurethe
tubingwith2tiewraps(Figure32).
g206821
Figure32
1.Cableties3.Convolutedtubing(split)
2.Hose—43.3cm(17
inches)
15

InstallingtheRinse-PumpCover
Insertthe2tabsoftherinse-pumpcoverintothe2
slotsinthesaddleplateofthetankframe(Figure33).
g219998
Figure33
1.Tab(rinse-pumpcover)2.Slots(saddleplate)
7
InstallingtheDelayTimer
andDashSwitch
Partsneededforthisprocedure:
1Delaytimer
2Locknut(#10–24)
1Fuse(40A)
1Relay
1Powerrelay
2Flange-headbolt(#10-24x1/2inch)
13-positionswitch(withindicatorlight—2015and
beforeturfsprayers)
13-positionswitch(withoutindicatorlight—2016and
afterturfsprayers)
InstallingtheDelayTimer,Relays,
andFuse
1.Raisetheoperatorseattoaccesstheelectronic
componentsundertheseat.
2.For2015andbeforemachines,performthe
following:
Important:Youdonotneedthedelaytimer
for2016andaftermachines.
A.Installthedelaytimertothelocationshown
inFigure34orFigure35withthelocknut
fromtheelectricalpanel.
B.Connectthetimertothe2-socketconnector
labeleddelaytimerofthemachinewire
harness(Figure34orFigure35).
g015113
Figure34
2014andBeforeMachines
1.Electricalpanel6.Fuseblock
2.Locknut(#10–24)7.Fuse(40A)
3.Delaytimer8.Relay(5-pin)
4.Delaytimerconnector
(machinewireharness)
9.Powerrelay(4-pin)
5.Mainwireharness
16

g035435
Figure35
2015Machines
1.Fuseblock7.Locknut(#10–24)
2.Fuse(40A)8.5-socketconnector
(machinewireharness)
3.Boltandnut(electrical
panel)
9.Relay(5-pin)
4.2-pinconnector(delay
timer)
10.4-socketconnector
(machinewireharness)
5.2-socketconnector
(machinewireharness)
11.Powerrelay(4-pin)
6.Flange-headbolt(#10-24
x1/2inch)
g219469
Figure36
2016andAfterMachines
1.Fuse(40A)5.Flange-headbolt(#10-24
x1/2inch)
2.Fuseblock6.Powerrelay(4-pin)
3.Locknut(#10-24)7.4-socketconnector
(machinewireharness)
4.Electricalpanel
3.Installafuse(40A)totheopenslotinthefuse
blockasshowninFigure34,Figure35,or
Figure36.
Note:Ifaloweramperagefusealreadyexists
intheslot,replaceitwiththefuse(40A).
4.Locaterelayandpowerrelayinlinewiththe
otherrelaysofthesamestyle,andmountthem
tothepanel(Figure34,Figure35,orFigure36)
withthe2ange-headbolts(#10-24x1/2inch)
and2locknut(#10-24).
5.Locatethe4-socketconnectorandthe5-socket
connectoronthemainharnessandconnect
themtotherelay(5-pin)andpowerrelay(4-pin)
asshowninFigure34,Figure35,orFigure36.
17

InstallingtheRockerSwitchinto
theDash
1.Removetheplugfortherinsetankswitchfrom
thedashpanel(Figure37orFigure38).
Note:Itisthesecondplugtotherightofthe
ignitionkey.
g034584
Figure37
2015andBeforeMachines
1.Plug3.3-positionswitch(with
indicatorlight)
2.Connectorforrinsetank
(mainwireharness)
g034585
Figure38
2016andAfterMachines
1.Plug3.3-positionswitch(without
indicatorlight)
2.Connectorforrinsetank
(mainwireharness)
2.Workingfromunderneaththedashpanel,
removethecabletiethatsecuresthe8-socket
connectorlabeledRINSETANKfromthemain
harness.
3.Routethe8-socketconnectortowardtheopen
holeinthedash(Figure37orFigure38).
4.Connectthe3-positionswitchintothe8-socket
connectorthroughthedashpanel(Figure37or
Figure38).
5.Insertthe3-positionswitchintotheopeningin
thedashpaneluntilthelatchoftheswitchsnap
securelyintothedash(Figure37andFigure38).
18

8
ConnectingtheBattery
NoPartsRequired
Procedure
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
thesprayerandcablescausingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponentscausing
sparks.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
1.Connectthepositivebatterycabletothepositive
postofthebattery(Figure39).
g207211
Figure39
1.Batterycover4.Negativebatterypost
2.Positivebatterycable5.Negativebatterycable
3.Positivebatterypost
2.Connectthenegativebatterycabletothe
negativepostofthebattery(Figure39).
3.Alignthebatterycovertothebatteryboxand
securethecoverwiththestrap(Figure39).
19

Operation
OperatingtheRinseKit
UsingtheRinseKitwillresultinarinsate(adiluted
solutionofresidualchemicals).Inmanycases,it
isappropriatetoapplytherinsateontoatreated
area(s).However,beforedoingso,checkwiththe
chemicalmanufacturertoensurethattheapplication
ofadilutedsolutiontothetreatedarea(s)doesnot
adverselyaffecttheperformanceoftheproduct.
Important:TheRinseKitisnotintendedto
dislodgeclumpedmassesofwetablepowder
orwater-solublechemicalsthatoccurwhen
chemicalsarenotproperlyintroducedintothe
maintank.
Controls
TheRinseKitiscontrolledbya3-positionswitch
(Figure40orFigure41).
•Therinse-tankpumpisonwithtimedrinsewhen
youpressthe3-positionswitchuppositionandit
locks—thedelaytimerrunsthepump.
Note:For2015andbeforemachines,theswitch
illuminates.
•Therinse-tankpumpisoffwhenyoupressthe
3-positionswitchtothemiddleposition.
•Therinse-tankpumpisonmomentarily:whenyou
pressandholdthe3-positionswitchinthedown
positiontorunthepump—thedelaytimerdoes
runthepump.
Note:For2015andbeforemachines,theswitch
illuminates.
g034586
Figure40
2015ModelsandBefore
1.ON(up)position—timed
rinse(theswitch
illuminates)
3.ON(down)
position—momentary
rinse(theswitch
illuminates)
2.OFF(middle)position
g034587
Figure41
2016ModelsandAfter
1.ON(up)position—timed
rinse
3.ON(down)
position—momentary
rinse
2.OFF(middle)position
DescriptionofOperation
Operatingthe3-PositionSwitchforaTimed
Rinse
Pressingupthe3-positionswitchstartsatimed
rinse.Thepumprunsfor110secondsanditpumps
approximately1/3oftherinsetankcontentsintothe
maintank.Duringthistimetheswitchstaysinthe
upposition.
20