Toro 41614 User manual

FormNo.3416-568RevA
TankRinseKit
Multi-Pro5800TurfSprayer
ModelNo.41614—SerialNo.401100000andUp
InstallationInstructions
Introduction
Thiskitisdesignedtoremoveresidualchemicalsfrom
asprayertankandaffectedhoses.Itisadedicated
attachmentforaturfsprayapplicationvehicleandis
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.
Theinformationinthismanualcanhelpyouand
othersavoidinjuryandproductdamage.
Figure1illustratesthelocationofthemodelandserial
numbersontheproduct.
g014295
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3416-568*A

Safety
Readthesafetyandoperationinstructionsinthe
machineOperator’sManual.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthespray
systemmaybehazardousandtoxictoyou,
bystanders,animals,plants,soils,orother
property.
•Carefullyreadandfollowthechemical
warninglabelsandmaterialsafetydata
sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.For
example,useappropriatepersonal
protectiveequipment(PPE)including
faceandeyeprotection,gloves,orother
equipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethan
1chemicalusedandinformationoneach
shouldbeassessed.
•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!
•Beforeworkingonaspraysystem
makesurethesystemhasbeentriple
rinsedandneutralizedaccordingto
therecommendationsofthechemical
manufacturer(s).
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.
•Handlechemicalsinawell-ventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhile
usingchemicals.
•Havecleanwateravailableespeciallywhenlling
thespraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Alwayswashyourhandsandotherexposedareas
assoonaspossibleafternishingthework.
•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoveror
intheopening.
•Followalllocal,state,andfederalrequirementsfor
thesprayingofchemicals.
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Hose—1.9x73.7cm(3/4x29)1
Rinsetank1
Tankcap1
Bulkheadtting1
Cleargasket1
Plasticangenut1
90°tting1
Retainingfork1
2
Hoseclamp1
Installtherinsetankbulkheadtting.
Holddown(rinsetank)2
Bolt(3/8x1-1/2inches)2
Washer(3/8inch)4
3Flangelocknut(3/8inch)2
Installtherinsetank.
Rinsenozzle2
Bulkheadtting2
Gasket1
Shoulderbolt2
Bushing2
Rinsevane2
Plasticangenut2
4
90°tting2
Installtherinsenozzle.
Rinse-tankpump1
Bolt(1/4x1-3/4inches)4
Washer(1/4inch)4
Serrated-angenut(1/4inch)4
5
Pumpcover1
Installthepump.
Hose—1.9x61cm(3/4x24inches)2
Hoseclamp9
T-tting1
Hose—1.9x180cm(3/4x71inches)1
Straight-barbtting2
Filterassembly1
Convolutedconduit1
6
Cabletie2
Installthehosesandlter.
3

ProcedureDescriptionQty.Use
Delaytimer1
Locknut(#10–24)2
Fuse(40A)1
Relay1
Powerrelay1
Flange-headbolt(#10-24x1/2inch)2
3-positionswitch(withindicator
light—2015andbeforeturfsprayers)1
7
3-positionswitch(withoutindicator
light—2016andafterturfsprayers)1
Installthedelaytimeranddashswitch.
8Nopartsrequired–Finishtherinsetankkitinstallation.
1
PreparingtheMachine
NoPartsRequired
PreparingtheSprayerSystem
CAUTION
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
1.Movethemachinetoalevelsurface,fullypress
inthebrakepedal,settheparkingbrake,turnoff
theengine,andremovethekey.
2.Cleanthesprayer;refertoCleaningtheSprayer
intheOperator’sManualforthemachine.
Note:Takecautionwhiledisconnectingany
hosesduringtheinstallationofthiskitandhave
acatchbucketreadyforanysolutionsremaining
inthehose.
DisconnectingtheBattery
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
thesprayerandcables,causingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponents,causing
sparks.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
1.Removethebatterycoveranddisconnectthe
negative(black—ground)cablefromthebattery
post(Figure2andFigure3).
4

g014029
Figure2
1.Batterycover3.Buckle
2.Strap
g029414
Figure3
1.Positivebatterycable3.Negativebatterypost
2.Positivebatterypost4.Negativebatterycable
2.Disconnectthepositive(red)cablefromthe
batterypost(Figure3).
2
PreparingtheRinseTank
Partsneededforthisprocedure:
1Hose—1.9x73.7cm(3/4x29)
1Rinsetank
1Tankcap
1Bulkheadtting
1Cleargasket
1Plasticangenut
190°tting
1Retainingfork
1Hoseclamp
CuttingtheHose
1.Measure20.3cm(8inches)fromtheendofthe
hose1.9x73.7cm(3/4x29)andmarkthat
location(Figure4).
g219388
Figure4
2.Cutthehoseatthemarkwithautilityknifeso
thatyouhavethefollowinglengthsofhose
section:
•20.3cm(8inches)
•53.3cm(21inches)
5

AssemblingtheRinseTank
1.Installthebulkheadttingintotheholeatthe
bottomoftherinsetankasfollows:
A.Installacleargasketontothebulkhead
ttingasshowninFigure5.
g206390
Figure5
1.Bulkheadtting4.Wire—approximately122
cm(48inches)
2.Cleargasket5.Neck(rinsetank)
3.Retaining-forkhole
(bulkheadtting)
B.Attachapieceofwire,approximately122
cm(48inches)inlength,through1ofthe
retaining-forkholesinthebulkheadtting
asshowninFigure5.
g014228
Figure6
1.Rinsetank4.Filleropeningoftherinse
tank
2.Tankcap5.Wire
3.Bulkheadtting6.Bottomholeoftherinse
tank
C.Ifthecapisinstalled,removeitfromthe
rinsetank.(Figure6).
D.Lowerthewirethroughtheopeninginthe
tankllholeandrouteitthroughtheopen
holeatthebottomofthetank(Figure5and
Figure6).
E.Usethewiretoguidethebulkheadtting
totheopenholeatthebottomofthetank
(Figure7).
g014229
Figure7
1.Bulkheadttingwiththe
wireattached
3.Fillercap
2.Bottomholeoftherinse
tank
F.Movethebulkheadttingintoposition
makingsurethatthecleargasketseats
againsttheinteriorwalloftherinsetank
(Figure7).
2.Securethebulkheadttingtotherinsetankwith
aplasticange-nut(Figure8).
g014230
Figure8
1.Rinse-tanksump3.Plasticangenut
2.Bulkheadtting(installed)
3.Installa90°ttingtothebulkheadtting,and
securethe90°ttingwitharetainingfork(Figure
9).
6

g014260
Figure9
1.Retainingfork3.90°tting
2.Bulkheadtting
4.Rotatethettingsothatitfacesrearward.
5.Assemblethehosesegment—53.3cm(21
inches)thatyoucutinCuttingtheHose(page
5)ontothe90°ttingwithahoseclamp,and
tightentheclampbyhand(Figure9).
g206662
Figure10
1.90°tting3.Hose—53.3cm(21
inches)
2.Hoseclamp
3
InstallingtheRinseTank
Partsneededforthisprocedure:
2Holddown(rinsetank)
2Bolt(3/8x1-1/2inches)
4Washer(3/8inch)
2Flangelocknut(3/8inch)
PreparingtheSprayTank
1.Loosenthe4ange-headbolts(3/8x1inch)
and4angelocknuts(3/8inch)securingthe
valvemounttothetankframe(Figure11).
g206427
Figure11
1.Valvemount2.Flange-headbolt(3/8x1
inch)andangelocknut
(3/8inch)
2.Movethevalvemountrearward(Figure11).
Note:Thisisaadjustmentinthevalvemount
locationallowsspaceforinstallingtherinsetank.
3.Torquethe4ange-headbolts(3/8x1inch)
and4angelocknuts(3/8inch)to37to45N∙m
(27to33ft-lb).
4.Removetheretainerforkthatsecuresthe90°
barbedttingofthesupplyhosetothehousing
ofthesuctionscreen(Figure12).
g206426
Figure12
1.90°barbedtting(supply
hose)
3.Retainingfork
2.Housing(suctionscreen)
5.Separatethe90°barbedttingfromthehousing
andmovethesupplyhoseaside.
7

InstallingtheRinseTank
1.Assembletherinsetankontothemachineas
showninFigure13.
g206448
Figure13
1.Rinsetank
2.Aligntheholddownwiththerecessinthetopof
therinsetank(Figure14).
g206469
Figure14
1.Bolt(3/8x1-1/2inches)4.Flangelocknut(3/8inch)
2.Washer(3/8inch)5.Valvemount
3.Holddown(rinsetank)6.Recess(rinsetank)
3.Aligntheslotintheholddownwiththeholein
thevalvemount(Figure14).
4.Looselyassembletheholddowntothevalve
mountwithabolt(3/8x1-1/2inches),2washers
(3/8inch),andaangelocknut(3/8inch).
5.Repeatsteps2through4fortheotherholddown
attheotherrecessintherinsetank(Figure14).
6.Carefullytightentheboltsandangenutsby
hand.
Important:Therinsetankmustbeseated
andsecure,buttheholddownshouldnot
deformorwarpthetank.
7.Replacethesupplyhoseattherearofthetank
andsecureitwiththeretainingforkremoved
previously.
Note:Oncetherinsetankhasbeeninitiallylled,
checktheholddownsandtherinsetankforplay(the
weightofthewaterinthetankcanfurtherseatthe
tankagainsttheframe).Ifneeded,tightenthebolt(s)
andangelocknut(s)untiltheholddownsaresnug
againsttherinsetank—donotdeformthetank;refer
toInspectingtheRinseTankHoldDowns(page22).
AssemblingtheSupplyHose
1.Alignthe90°barbedttingofthesupplyhose
withthehousingforthesuctionscreen(Figure
15).
g206490
Figure15
1.90°barbedtting(supply
hose)
3.Retainingfork
2.Housing(suctionscreen)
2.Securethe90°barbedttingtothehousing
(Figure15)withtheretainerforkthatyou
removedinstep4ofPreparingtheSprayTank
(page7).
8

4
InstallingtheRinseNozzles
Partsneededforthisprocedure:
2Rinsenozzle
2Bulkheadtting
1Gasket
2Shoulderbolt
2Bushing
2Rinsevane
2Plasticangenut
290°tting
DrillingtheSprayTank
1.Openthetanklidandremovethestrainerbasket
(Figure16).
g206491
Figure16
2.Locatethe2drillmarksinthemaintank(Figure
17).
Note:Thedrillmarksaredimplesmoldedinto
thetank.
g206492
Figure17
1.Drillmarks
3.Movetothedrillmarkbehindthetanklid.
Note:Placeacontainerinsidethetankbelow
theareaswhereyouaredrillingtocatchfalling
debris.
Important:Debrisleftinsideatankcould
cloganddamagethespraysystemduring
operation.
4.Useaholesawtomakeahole—4.5cm(1-3/4
inches)atthedrillmark(Figure18).
g206493
Figure18
1.Drillmark(behindthelid)2.Hole-sawbit—4.5cm
(1-3/4inch)
5.Removeanyroughedgescutinthetank.
6.Cleananydebristhatenteredthemaintank.
9

7.Repeatsteps4through6attheforwarddrill
mark(Figure19).
g206494
Figure19
1.Drillmark(forwardofthe
lid)
2.Hole-sawbit—4.5cm
(1-3/4inch)
AssemblingtheRinseNozzles
Ownerprovidedmaterial:PTFEsealant
1.Assembletherinsevaneandbushingoverthe
shoulderbolt(Figure20).
g207947
Figure20
1.Gasket4.Bushing
2.Bulkheadtting5.Rinsevane
3.Rinsenozzle6.Shoulderbolt
2.Assembletherinsevane,bushing,andshoulder
boltontotherinsenozzle(Figure20).
3.ApplyPTFEthreadsealanttothethreadsofthe
rinse-nozzle.
4.Installtherinse-nozzleassemblyintothe
bulkheadttingandtightenbyhand(Figure20).
5.Assemblethegasketoverthebulkheadtting
(Figure20).
6.Repeatsteps1through4fortheotherrinse
nozzle.
10