Toro 133-0150 User manual

FormNo.3421-332RevC
UniversalGroomerDriveMVPKit
Reelmaster®18-inch,22-inch,or27-inchCuttingUnitswith5-inch
or7-inchReel
ModelNo.133-0150
ModelNo.133-0151
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Gatherthetoolsrequiredforsetup.
3Nopartsrequired–Determinewhereonthecuttingunitto
installthegroomer.
Extendedsplinedinsert(right-hand
threads)1
Extendedsplinedinsert(left-hand
threads)1
4Flangelocknut(3/8inch)—Model
133-0151only2
Preparethecuttingunit.
Weightbracket1
Hex-socket,button-headbolt(3/8x3/4
inch)2
Right(yellow)reeladapter1
Left(green)reeladapter1
5
Groomerdrivebox1
Installthegroomerdriveboxandweight.
Hex-socket-headbolt2
Pivothub1
O-ring1
Idlerassembly1
Bearingshield2
Adjustercollar1
Stub-shaftassembly1
Flangenut(3/4inch)1
Flangelocknut(3/8inch)—Model
133-0150only2
6
Jamlocknut(3/8inch)—Model133-0151
only2
Installtheidlerassembly.
LeftHOCbracketassembly1
RightHOCbracketassembly1
Adjusterpin2
Cotterpin2
7
Flangelocknut(3/8with5/8hex)2
InstalltheHOCbracketassembliesand
thefrontroller.
8Cap1
Installthegroomerdrivecap(For
universalgroomerassemblieswithno
rearrollerbrushkitinstalledonly).
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3421-332*C

ProcedureDescriptionQty.Use
Bolt(1/4x1-1/2inches)4
Jamnut4
9Shaftclamp4
Installthegroomerassembly(ordered
separately)andoptionalbroomerkit.
10Hydraulictting—45°(PartNo.
340–101;soldseparately)1
Installtheangledtting(forReelmaster
3550and3555machines,#1front,
centercuttinglocationandkitModel
133-0150).
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
2
GatheringtheTools
RequiredforSetup
NoPartsRequired
Procedure
•T orquewrench—5.2to6.8N∙m(46to60in-lb)
•T orquewrench—115to129N∙m(85to95ft-lb)
•T orquewrench—135to150N∙m(100to110ft-lb)
•T orquewrench—150to163N∙m(110to120ft-lb)
•Reeldriveshafttool,PartNo.TOR4112(usedonly
on5-inchreels)
•Reeldriveshafttool,PartNo.TOR4074(usedonly
on7-inchreels)
•Adapterwrenchtool,PartNo.137-0921
3
DeterminingtheSetup
NoPartsRequired
Procedure
Usethefollowingdiagramtodeterminetheposition
ofthegroomerkitandreelmotors.
g027662
Figure1
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Rightgroomerkit
4.Cuttingunit48.Leftgroomerkit
Note:Ifyouareinstallingagroomerkitandarear
roller-brushkitonthecuttingunit,installthegroomer
kitrst.
2

4
PreparingtheCuttingUnit
Partsneededforthisprocedure:
1Extendedsplinedinsert(right-handthreads)
1Extendedsplinedinsert(left-handthreads)
2Flangelocknut(3/8inch)—Model133-0151only
Procedure
Note:Youmaydiscardallremovedpartsunless
otherwisestated.
1.Removeallcuttingunitsfromthetractionunit;
refertoyourOperator’sManual.
2.Removethecarriageboltsandlocknuts
securingtheheight-of-cut(HOC)bracketstothe
cutting-unitsideplates(Figure2).
Note:Savethecarriageboltstoinstallthenew
height-of-cutbrackets.
g035987
Figure2
1.Height-of-cutbracket4.Screw
2.Carriagebolt5.Frontroller
3.Locknut
3.Loosenthescrewssecuringtheheight-of-cut
bracketstothefront-rollershaft(Figure2).
4.Removetheexistingheight-of-cutbracketsand
thefrontrollerfromthecutting-unitsideplates
(Figure2).
Note:Savethefrontrollerforlaterinstallation.
5.Restrainthereelforremoval;refertoRestraining
theReelforRemovingThreadedInserts(page
18).
6.Removetheexistingsplinedinsertfromeach
endofthereelshaftusingthereeldriveshaft
tool(PartNo.TOR4112forthe5-inchreeland
PartNo.TOR4074forthe7-inchreel).Refer
toFigure3.
Important:Thesplinedinsertontheleft
sideofthecuttingunithasleft-handthreads.
Thesplinedinsertontherightsideofthe
cuttingunithasright-handthreads.
Important:Cleanthethreadsintheendof
thereelshaftofanydebrisorgreasebefore
installingthekitsplinedinsertandgroomer
box.
g221766
Figure3
Rightsideofcuttingunitshown
1.Extendedsplinedinsert(Torqueto115to128N∙m(85to
95ft-lb))
2.Applymedium-strengthremovablelockingcompoundto
thethreads.
7.Restrainthereelforinstallation;referto
RestrainingtheReelforInstallingThreaded
Inserts(page19).
8.Forthereelmotorsideofthecuttingunit
only:Applymedium-strengththread-locking
compound(suchasBlueLoctite®243)tothe
threadsofthenewlongersplinedinsert,and
secureittothereelshaft.T orquetheinsertto
115to128N∙m(85to95ft-lb).
Important:Allowthethread-locking
compoundtocurefor15minutesbefore
continuingtheprocedure.
9.For7-inchcuttingunitsorifasupportrodis
installed,removethesupportrodandipthe
boltsaroundasfollows:
A.Removethe2ange-headboltssecuring
thesupportrod,andremovethesupport
rod(Figure4).
3

g037064
Figure4
1.Flange-headbolts2.Supportrod
B.Installthe2existingange-headboltsfrom
theinsideofthecuttingunit,andsecure
themwiththe3/8inchangelocknuts
(Figure5).
g037065
Figure5
1.Flange-headbolts2.Flangelocknuts(3/8inch)
5
InstallingtheWeight
BracketandtheGroomer
DriveBox
Partsneededforthisprocedure:
1Weightbracket
2Hex-socket,button-headbolt(3/8x3/4inch)
1Right(yellow)reeladapter
1Left(green)reeladapter
1Groomerdrivebox
Procedure
1.Applymedium-strengththread-locking
compound(suchasBlueLoctite®243)tothe
threadsontheinsideofthedriveshaft(Figure
6).
g199908
Figure6
1.Internalthreads;apply
thread-lockingcompound
here
3.Reeladapter—leftside
2.Reeladapter—rightside
2.Attachtheappropriatereeladaptertothe
groomershaft(Figure6)andtorqueitto150to
163N∙m(110to120ft-lb).
4

Note:Usetheyellowadapterontherightside
ofthemachine;usethegreenadapteronthe
leftsideofthemachine.Discardtheunusedreel
adapterincludedinthekit.
Note:Restrainthegroomershaftwiththe
adapterwrenchtool(PartNo.137-0921,sold
separately)onthewrenchatsonthebackside
ofthegroomerdrivebox(Figure7).
g284543
Figure7
Rightsideshown
1.Wrenchats(1-3/8inches)3.Adapterwrench(PartNo.
137-0921)
2.Hexsocket(reeladapter)
3.Securetheweightbrackettothereelusing2
hex-socket,button-headbolts(3/8x3/4inch)
asshowninFigure8.
Note:Attachtheweightbrackettothesideof
thereelwhereyouintendtomountthegroomer
drivebox.
g227902
Figure8
Leftsideshown
1.Weightbracket4.Thread-lockingcompound
2.Hex-socket,button-head
bolt—3/8x3/4inch(2)
5.Hex-head(T orqueto135
to150N∙m(100to110
ft-lb))
3.Groomerdrivebox(left
driveshown)
4.Applymedium-strengththread-locking
compound(suchasBlueLoctite®243)tothe
threadsoftheinternalreelshaft(Figure8).
5.Attachthegroomerdriveboxtothereelshaft
(Figure8)usingthehex-headonthegroomer
drivebox.
Important:Thereelthreadsontheleftside
ofthecuttingunitareleft-handed,andthe
reelthreadsontherightsideofthecutting
unitareright-handed.
6.Restrainthereelforinstallation;referto
RestrainingtheReelforInstallingThreaded
Inserts(page19).
7.Torquethehex-headto135to150N∙m(100to
110ft-lb).
Important:Youmustusea6-pointsocket
withheavywall.
Important:Donotuseanimpactwrenchfor
thisstep.
Important:Allowthethread-locking
compoundtocurefor15minutesbefore
continuingtheprocedure.
5

6
InstallingtheIdler
Assembly
Partsneededforthisprocedure:
2Hex-socket-headbolt
1Pivothub
1O-ring
1Idlerassembly
2Bearingshield
1Adjustercollar
1Stub-shaftassembly
1Flangenut(3/4inch)
2Flangelocknut(3/8inch)—Model133-0150only
2Jamlocknut(3/8inch)—Model133-0151only
Procedure
1.Assemblethepartsthatmakeuptheidler
assemblyasshowninFigure9.T orquethe
angenut(3/4inch)to37to45N∙m(27to33
ft-lb);torquetheadjustercollarto33to41N∙m
(24to30ft-lb).
g035823
Figure9
1.Hex-socket-headbolt(2)6.Applyanti-seize
compoundontheoutside
diameterofthehub.
2.Pivothub7.Flangenut(3/4inch)
3.O-ring8.Bearingshield
4.Idlerassembly9.Adjustercollar
5.Locknut—3/8inch(2)10.Stub-shaftassembly
2.Positiontheidlerassemblyontheoppositeside
ofthereelfromthegroomerdrivebox.
3.InstalltheO-ringontothepivot-hubassembly.
4.Applyanti-seizecompoundontheoutside
diameterofthepivot-hubassembly(Figure9).
5.Securethepivothubovertheidlerassemblyto
thereelusing2hex-socketbolts(Figure9).
6.Looselyinstallthe2locknutsonthepivothub
(Figure9).
6

7
InstallingtheHOCBracket
AssembliesandtheFront
Roller
Partsneededforthisprocedure:
1LeftHOCbracketassembly
1RightHOCbracketassembly
2Adjusterpin
2Cotterpin
2Flangelocknut(3/8with5/8hex)
Procedure
1.LooselyinstalltheleftandrightHOCbracket
assembliesandthefrontrollerassemblytothe
cutting-unitsideplatesusingthepreviously
removedcarriagebolts(Figure10).
g232389
Figure10
1.RightHOCbracket
assembly
4.Washers
2.Frontrollerassembly5.Carriageboltandange
locknut(3/8with5/8hex)
3.LeftHOCbracket
assembly
2.Onthegroomerboxside,slidetheadjuster-arm
rodoftheHOCbracketintothegaponthe
groomerdriveboxandsecureitwithanadjuster
pinandcotterpinasshowninFigure11.
Note:Theadjusterpinmustbeinstalledfrom
theinsideofthemachinetotheoutsideofthe
machine.
g232400
Figure11
1.Adjusterpin3.Cotterpin
2.Adjuster-armrod4.Groomerdrivebox
3.Ontheidlerassemblyside,alignthe
adjuster-armrodoftheHOCbracketwiththe
adjustercollarontheidlerassemblyandsecure
itwithanadjusterpinandcotterpin(Figure12).
g232388
Figure12
1.Adjusterpin4.Cotterpin
2.Adjuster-armrod5.Idlerassembly
3.Adjustercollar
4.Tightenthecarriageboltsandlocknutssecuring
theHOCbracketassembliestothesideplates
(Figure13).
7

g192299
Figure13
1.Adjustingbolt4.Capscrew
2.Locknut5.Flangenut
3.Carriageboltandange
locknut(3/8with5/8inch
hex)
5.TightenthelocknutontheHOCadjusterbolt,
thenbackoffthelocknut1/2turn(Figure13).
6.CenterthefrontrollerbetweentheHOCbracket
assembliesandlockitinplacewiththecap
screwsandangenuts(Figure13).
8
InstallingtheGroomer
DriveCap
Partsneededforthisprocedure:
1Cap
Procedure
OnlyforUniversalGroomerassemblieswithno
rearrollerbrushkitinstalled:
1.Applymedium-strengthcylindricalbonding
retainingcompound(suchasGreenLoctite
609®)aroundthesnapringgrooveandthe
outerdiametersurface(Figure14).
2.InstallthecapasshowninFigure14.
g242099
Figure14
1.Cap2.ApplyGreenLoctite609®
3.Ifyouareinstallingthegroomerattheleftsideof
themachine,performthefollowing(Figure15):
A.RemovetheO-ringfromtheclutchknob.
B.Removetheshearpinthatsecuresthe
clutchknobtotheactuatorshaft.
C.Removetheclutch-knobassemblyandip
itover.
D.Assembletheclutchknobtotheactuator
shaftwiththeshearpin.
E.InstalltheO-ringintothegrooveinthe
clutchknob.
g246113
Figure15
Left-sideinstallshown
1.Shearpin3.O-ring
2.Clutch-knobassembly
8

9
InstallingtheGroomer
AssemblyandOptional
BroomerKit
GroomerandBroomerKitsCome
Separately
Partsneededforthisprocedure:
4Bolt(1/4x1-1/2inches)
4Jamnut
4Shaftclamp
InstallingtheGroomerKit
OrderedSeparately
ModelNumberGroomerKit
0377118inchGroomerBladeCartridgeKit
0377222inchGroomerBladeCartridgeKit
0377827-inchGroomerBladeCartridgeKit
0376618inchFairwayQCGroomingBrushKit
0376722inchFairwayQCGroomingBrushKit
1.Obtainagroomerbladecartridgekitorabrush
kitappropriateforyourneedsandcuttingunit;
refertothetableabove.
2.Lineupthegroomerassemblywiththe
drive-stubshaftsofthegroomerdriveboxand
idlerassembly(Figure16).
g240752
Figure16
1.Drive-stubshaft4.Shaftclamp(4)
2.Groomerassembly5.Bolt(4)Torqueto5to7
N∙m(46to60in-lb)
3.Jamnut(4)
3.Securethegroomertothemachineasshownin
Figure16andsnugthebolts.
4.Topreventbinding,settheheightofcutand
heightofgroom,thenloosenthebolts.
Note:T osettheheightofcutrefertoyour
cuttingunitOperator’sManual;refertoAdjusting
theGroomerHeight(page13)foradjustingthe
heightofgroom.
5.Torquetheboltsto5to7N∙m(46to60in-lb).
6.Checkandadjustheightofcutandheightof
groomasnecessary.
InstallingtheBroomerKit
PartNumberBroomerKit
132-711518-inchBroomerKit
132-712522-inchBroomerKit
133-822227-inchBroomerKit
1.Obtainanoptionalbroomerkitforgroomer
bladecartridgesappropriateforyourneedsand
cuttingunit;refertothetableabove.
2.Loosenthegroomerblade-retainingnutson
eachendofthegroomershaft(Figure17).
9

g032403
Figure17
1.Strapbuckle3.Strap
2.Retainingnut4.Brush
3.From1sideofthegroomerreel,slideabrush
intoeachgroovearoundthefulllengthofthe
groomerreel(Figure18).
g227786
Figure18
22inchgroomershown
1.Strap3.Towardrearofmachine
2.Brush
4.Verifythatthebrushesareseatedinthegroomer
bladeslots(Figure17andFigure19).
g032402
Figure19
1.Brush2.Blade
5.Looselywrapthestraps,asshowninFigure
17,aroundthegroomerreelshaftandbrushes,
insertingthestrapsinthegroovesinthebrushes
Figure19.
Positionthestrapsonthebrushesusingthe
followingtable:
ReelSizeStrapSpacing
18inchPositionthestrapsbetween
blades2and3;11and12;21
and22;and30and31
22inchPositionthestrapsbetween
blades2and3;14and15;26
and27;and38and39
27inchPositionthestrapsbetween
blades2and3;23and24or
24and25;35and36;and45
and46
Important:Youmustwrapthestrapsaround
thegroomerbladeandbrushassemblyinthe
primaryrotatingdirection.Figure18shows
thestrapsinstalledforforwardrotation.
Note:Ifthebroomerbrushesarenot
seatedproperlyinthebladeslots,loosenthe
groomer-bladeretainingnutsoneachendofthe
groomershaft,positionthebroomerbrushes
properlyinthebladeslots,andtightenthe
groomer-bladeretainingnuts(Figure17).
6.Tightenthegroomerbladeretainingnuts;torque
themto45.2N∙m(400in-lb).
7.Whilepushingascrewdriveragainstthestrap
buckle,graspeachstrapwithalockingpliers
andpullthestrapstightuntiltheylockintothe
brushgrooves(Figure17).
8.Trimthestrapsothatitis6mm(1/4inch)from
thebuckleandfoldtheexcessstrapoverthe
buckle.
10