Toro 79485 User manual

FormNo.3453-656RevA
ROPSKit
TimeCutter®RidingMower
ModelNo.79485—SerialNo.400000000andUp
InstallationInstructions
StorethisdocumentwiththeOperator’sManualforthetractionunit.
Safety
RolloverProtectionSystem
(ROPS)Safety
•TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe
machine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Alwayswearyourseatbeltwhentherollbaris
installed.
•Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
•Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplacedamagedROPScomponents.Donot
repairoralterthem.
•Wheelsdroppingoveredges,oversteepbanks,or
intowatercancausearollover,whichmayresult
inseriousinjuryordeath.
•Donotweartheseatbeltwhentherollbarisnot
installed.
•Intheeventofarollover,takethemachinetoan
AuthorizedServiceDealertoinspecttheROPS.
•UseonlyT oroapprovedaccessoriesand
attachmentsfortheROPS.
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal145-6387
145-6387
1.Warning—ReadtheOperator'sManualandwearaseat
belt.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3453-656*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
LeftROPSmount1
RightROPSmount1
Bolt(1/2x1-1/4inches)6
Largewasher6
Locknut(1/2inch)6
Beltguardpanel2
Rearguardpanel1
Cabletie2
Narrowpushrivet4
2
Widepushrivet2
InstalltheROPSmountsandguard
panels.
Leftseatbeltbracket(MyRidemachines
only)1
Rightseatbeltbracket(MyRide
machinesonly)1
Partial-threadbolt(3/8x2inches)2
Smallwasher2
Locknut(3/8inch)2
Leftpodbracket1
Bumper1
Rightpodbracket(MyRidemachines
only)1
Thread-formingscrew(5/16x3/4inch)3
Seatbelttongueassembly1
Seatbeltbuckleassembly1
Carriagescrew(7/16x1inch)2
3
Locknut(7/16inch)2
Installthepodbracketsandseatbelt
brackets(MyRide-equippedmachines
only).
Seatbelttongueassembly1
Seatbeltbuckleassembly1
Carriagescrew(7/16x1inch)2
Locknut(7/16inch)2
Seatbeltbracket(machineswithout
MyRideonly)2
Bolt(3/8x1inch)4
Locknut(3/8inch)4
Leftpodbracket1
Bumper1
Rightpodbracket(machineswithout
MyRideonly)1
4
Thread-formingscrew(5/16x3/4inch)4
Installthepodbracketsandseatbelt
brackets(machineswithoutMyRide
only).
2

ProcedureDescriptionQty.Use
ROPStube1
Bolt(3/8x2-1/2inches)2
Locknut(3/8inch)2
Suitcaseweight(Formachineswitha
baggerinstalledonly)4
5
Bolt(3/8x3-3/4inches)2
Completetheinstallation.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Note:Youmaydiscardallremovedpartsunless
otherwisenoted.
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKpositiontoengagetheparking
brake.
4.Shutofftheengineandremovethekey.
5.Raisetheseat,refertoyourmachineOperator’s
Manual.
6.Raisetherearofthemachineonjackstands;
refertoyourmachineOperator’sManual.
WARNING
Supportingthemachineonthelower
mufershield(Figure1)maydamage
theshieldandcausethemachinetofall,
injuringyouorbystanders.
Donotusethelowermufershieldto
supportthemachine.
g299647
Figure1
1.Lowermufershield
7.RemovethereartiresasshowninFigure2
Note:Retainallwheelcomponentsforlater
installation.
g309984
Figure2
4

8.Removethepodbracketsfromthemachine
(Figure3).
Note:Retaintheshoulderscrewsremoved
fromthesidesofthepodsforlaterinstallation.
g310040
Figure3
1.Hydraulicmountplate3.Podsupportbracket
2.Screw4.Pod
Note:Retainthefueltankspringthatsecures
thefueltanktotheleftpodbracketforlater
installation.
g310231
Figure4
1.Fueltankspring
5

2
InstallingtheROPSMounts
andGuardPanels
Partsneededforthisprocedure:
1LeftROPSmount
1RightROPSmount
6Bolt(1/2x1-1/4inches)
6Largewasher
6Locknut(1/2inch)
2Beltguardpanel
1Rearguardpanel
2Cabletie
4Narrowpushrivet
2Widepushrivet
Procedure
1.InstalltheROPSmountstothemachineframe
behindthehydraulicmountplateasshownin
(Figure5).
2.Torquetheboltsto91to113N∙m(67to83ft-lb).
3.SecurethetabsonthepodstotheROPSmount
withnarrowpushrivets(Figure5).
4.Installtheteethoftherearguardpaneltothe
notchesinthecenterframeandsecureitwith
cabletiesasshowninFigure6.
5.Installthebeltguardpanelstotheframewith
pushrivetsasshowninFigure6.
g316031
Figure5
Rightsideshown
1.Locknut(1/2inch)4.Largewasher
2.RightROPSmount5.Bolt(1/2x1-1/4inches)
3.Narrowpushrivet
g310120
Figure6
1.Cabletie4.Narrowpushrivet
2.Widepushrivet5.Beltguardpanels
3.Rearguardpanel
6

3
InstallingthePodBrackets
andSeatBelt
MyRide-EquippedMachinesOnly
Partsneededforthisprocedure:
1Leftseatbeltbracket(MyRidemachinesonly)
1Rightseatbeltbracket(MyRidemachinesonly)
2Partial-threadbolt(3/8x2inches)
2Smallwasher
2Locknut(3/8inch)
1Leftpodbracket
1Bumper
1Rightpodbracket(MyRidemachinesonly)
3Thread-formingscrew(5/16x3/4inch)
1Seatbelttongueassembly
1Seatbeltbuckleassembly
2Carriagescrew(7/16x1inch)
2Locknut(7/16inch)
Procedure
1.Installtheseatbeltbracketstotheseatplatform
with2partial-threadbolts(3/8x2inches),2
smallwashers,and2locknuts(3/8inch)as
showninFigure7.
g310258
Figure7
1.Partial-threadbolts(3/8x
2inches)
4.MyRideplatform
2.Smallwasher5.Locknut(3/8inch)
3.Seatbeltbracket
2.Installthebumpertotheleftpodbracket(Figure
8).
g310245
Figure8
1.Bumper
7

3.Installtheleftpodbrackettothemachineframe
using2thread-formingscrews(5/16x3/4
inch)andthepartsremovedin1Preparingthe
Machine(page4)asshowninFigure9.
g310244
Figure9
1.Leftpodbracket3.Fuel-tankspring
2.Thread-formingscrew
(5/16x3/4inch)
4.Shoulderbolt
4.Installnewrightpodbrackettothemachine
usingathread-formingscrew(5/16x3/4inch)
andtheshoulderboltremovedin1Preparing
theMachine(page4).
g310256
Figure10
1.Thread-formingscrew
(5/16x3/4inch)
3.Shoulderbolt
2.Rightpodbracket
5.Installtheseatbeltbuckleandtonguetothe
insideoftheseatbeltbracketswith2carriage
screws(7/16x1inch)and2locknuts(7/16inch)
asshowninFigure11.
8

g316063
Figure11
1.Carriagescrews(7/16x1
inch)
3.Seatbelttongueassembly
(bracketbenttowardthe
seat)
2.Seatbeltbracket4.Locknut(7/16x1inch)
4
InstallingthePodBrackets
andSeatBelt
MachineswithoutMyRideOnly
Partsneededforthisprocedure:
1Seatbelttongueassembly
1Seatbeltbuckleassembly
2Carriagescrew(7/16x1inch)
2Locknut(7/16inch)
2Seatbeltbracket(machineswithoutMyRideonly)
4Bolt(3/8x1inch)
4Locknut(3/8inch)
1Leftpodbracket
1Bumper
1Rightpodbracket(machineswithoutMyRideonly)
4Thread-formingscrew(5/16x3/4inch)
9

Procedure
1.Installtheseatbeltbuckleandtonguetothe
insideoftheseatbeltbracketswith2carriage
screws(7/16x1inch)and2locknuts(7/16inch)
asshowninFigure12.
g316016
Figure12
1.Carriagescrew(7/16x1
inch)
4.Locknuts(7/16inch)
2.Seatbeltbracket5.Tongueassembly
3.Buckle
2.Installtheseatbeltbracketstotheoutsideofthe
ROPSmounts(Figure13).
Note:Installtheseatbeltbuckleassemblywith
thebentbrackettowardtheseat.
g316030
Figure13
Rightsideshown
1.Bolt(3/8x1inch)3.Locknut(3/8inch)
2.Seatbeltbracket
3.Installtherightpodbrackettothemachine
frameusing2thread-formingscrews(5/16x3/4
inch)andthepartsremovedin1Preparingthe
Machine(page4)asshowninFigure3.
4.Installthebumpertotheleftpodbracket(Figure
8).
10

5.Installtheleftpodbrackettothemachineframe
using2thread-formingscrews(5/16x3/4inch)
asshowninFigure13.
g310244
Figure14
1.Leftpodbracket3.Fuel-tankspring
2.Thread-formingscrew
(5/16x3/4inch)
4.Shoulderbolt
11

5
CompletingtheInstallation
Partsneededforthisprocedure:
1ROPStube
2Bolt(3/8x2-1/2inches)
2Locknut(3/8inch)
4Suitcaseweight(Formachineswithabaggerinstalled
only)
2Bolt(3/8x3-3/4inches)
Procedure
1.InstallthereartiresasshowninFigure2.
2.Lowerthemachine;refertoyourmachine
Operator’sManual.
3.Lowertheseat.
4.WiththeROPStubeangletowardtherearof
themachine,installtheROPStubetotheROPS
mountswith2bolts(3/8x2-1/2inches)and2
locknuts(3/8inch)asshowninFigure15.
5.Formachineswithabaggerinstalledonly:
Installtheincludedadditionalsuitcaseweights
tothemachineusing2bolts(3/8x3-3/4inches)
asnecessaryaccordingtothetablebelow
(Figure16).
TypeofDeckTotalWeightsRequired
42-inchstampeddeck11
42-inchfabricateddeck10
50-inchfabricateddeck8
54-inchfabricateddeck6
60-inchfabricateddeck6
Note:Theweightbracketswillholdupto8
suitcaseweightsbetweenthefrontedgeofthe
bracketandthemachine;anyadditionalweights
mustbemountedtothefrontoftheweight
brackets.
g310259
Figure15
1.ROPStube3.Bolt(3/8x2-1/2inches)
2.Locknut(3/8inch)
g299244
Figure16
1.Washer3.Suitcaseweight
2.Locknut4.Bolt(3/8x3-3/4inches)
12

Maintenance
CheckingtheSeatBelt
ServiceInterval:Beforeeachuseordaily
Inspecttheseatbeltforwear,cuts,andproper
operationoftheretractorandbuckle.Replacethe
seatbeltifitisdamaged.
CheckingtheRollover
ProtectionSystem(ROPS)
ServiceInterval:Beforeeachuseordaily
VisuallyinspecttheROPSforloosehardwareorany
otherpossibleproblem.Tightenthehardwareor
correcttheproblembeforeoperating.
13

Notes:

Notes: