Toro 02904 User manual

FormNo.3410-516RevA
LimitedSlipDifferentialLockKit
CTSeriesTurfMowerorGroundsmaster®3400SeriesTraction
Unit
ModelNo.02904—SerialNo.400000000andUp
InstallationInstructions
Thiskitprovidesalimitedslipdifferentialtoimprovetractionwhentractionisreducedincertaingroundconditions.
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Important:Useofthelimitedslipdifferentiallockkitisnotrecommendedformachinesthatareoperatedfor
extendedperiodsontheroad.Ifyouanticipateoperatingthemachineontheroadextensively,requestthatyour
dealer/distributorserviceproviderlimitthegroundspeedofthemachineto16km/h(10mph).
PreparingtoInstalltheLimited
SlipDifferentialLockKit
PreparingtheMachine
1.Parkthemachineonalevelsurface.
2.Disengageandlowerthecuttingunits.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekeyfromthekey
switch.
5.Waitforallmovingpartstostop.
6.Allowtheenginetocoolcompletely.
OpeningtheHood
1.Insertthehoodkeyintothelockforthehoodand
rotatethelock90°counterclockwise(Figure1).
2.Pressthebuttonofthehoodlatch(Figure1).
g189331
Figure1
3.Carefullyrotatethehoodbackanddown(Figure2).
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved*3410-516*A

g189330
Figure2
MachineswithaTopMountedHoodLatch
DisconnectingtheBattery
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalmachinecomponents,causingsparks.Sparks
cancausethebatterygasestoexplode,resulting
inpersonalinjury.
•Whendisconnectingorconnectingthebattery,
donotallowthebatteryterminalstotouchany
metalpartsofthemachine.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
WARNING
Incorrectbatterycableroutingcoulddamagethe
machineandcables,causingsparks.Sparkscan
causethebatterygasestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.
1.Liftthecoverofthenegativebatterycable(Figure3).
g188214
g037057
Figure3
2.Removethenegativebatterycablefromthebattery
(Figure3).
Note:Positionthenegativebatterycablewhereit
cannotcontactthenegativebatterypost.
3.Liftthecoverofthepositivebatterycable.
Note:Liftingthecoverwillloosenthebatterycable
terminalfromthepositivebatterypost.
4.Removethepositivebatterycablefromthebattery.
2

RaisingtheOperator’sPlatform
Movetheplatformlatchhandletotheunlockpositionandtilt
theoperator’splatformforwardasshowninFigure4.
g036770
Figure4
InstallingtheLimitedSlip
DifferentialValve
1.Cleantheareaaroundthetractionmanifoldofdebris
(Figure5).
2
1
g188906
Figure5
1.Frontofthemachine2.Plug(tractionmanifold)
2.Removetheplugfromtheportatleftsideofthe
tractionmanifold(Figure6).
g188904
Figure6
1.Plug(tractionmanifold)3.Limitedslipdifferential
valve
2.Manifoldport
3

3.Insertthelimitedslipdifferentialvalveintothetraction
manifoldandthreadthevalveinbyhand(Figure6).
4.CheckthattheO-ringonthelimitedslipdifferential
valvehasnotmovedoutofplace.
5.Torquethevalveto136to149N∙m(100to110ft-lb).
FinishingInstallingtheKit
LoweringtheOperator’sPlatform
1.Lowertheplatformcarefully;refertoFigure4in
RaisingtheOperator’sPlatform(page3).
2.Movethelocking-latchhandletowardthefrontofthe
mowerastheplatformnearsthefullyloweredposition;
refertoFigure4inRaisingtheOperator’sPlatform
(page3).
Note:Thisensuresthatthelatchhooksclearthe
lockingbar.
3.Fullylowertheplatformandmovethelockinghandle
towardtherearofthemower(Figure7)untilthelatch
hooksfullyengagethelockingbar.
g037203
Figure7
CheckingtheHydraulicFluid
Checkthehydraulicuidlevelinthetank—addhydraulic
uidasneeded;refertoCheckingtheHydraulicFluidinthe
Operator’sManualforyourmachine.
ConnectingtheBatteryCables
WARNING
Incorrectbatterycableroutingcoulddamagethe
machineandcables,causingsparks.Sparkscan
causethebatterygasestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.
1.Connectthepositivebatterycabletothebatterypost;
refertoDisconnectingtheBattery(page2).
2.Aligntheinsulatorcoverofthebattery-cableterminal
andclosethecover;refertoDisconnectingtheBattery
(page2).
Note:Closingthecoverwilltightenthebatterycable
terminalfromthepositivebatterypost.
3.Connectthenegativebatterycabletothebatterypost;
refertoFigure3inDisconnectingtheBattery(page2).
4.Aligntheinsulatorcoverofthebattery-cableterminal
andclosethecover;refertoFigure3inDisconnecting
theBattery(page2).
Note:Closingthecoverwilltightenthebatterycable
terminalfromthenegativebatterypost.
4

ApplyingtheSerialLabelandLowering
theHood
1.Applytheseriallabeltotheleftframerail,adjacentto
themachineseriallabel.
2.Closeandsecurethehood;refertoOpeningtheHood
(page1).
3.Rotatethelock90°clockwisetotheLOCKposition;
refertoOpeningtheHood(page1).
Operation
UsingtheLimitedSlip
DifferentialLock
Thelimitedslipdifferentialvalveoperatesautomatically,it
preventsthefrontwheelsrotatingconsiderablyfasterthan
therearwheels.Becauseofthe4wheeldriveondemand
transmissionsystem,slipinthefrontwheelswillcausethe
drivetoengagefortherearwheels.
5

Notes:

EuropeanPrivacyNotice
TheInformationToroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
TheWayToroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.T oromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0282RevC

TheToroWarranty
ALimitedWarranty
ConditionsandProductsCovered
TheT oro®Companyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
CommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator’sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakespadsand
linings,clutchlinings,blades,reels,bedknives,tines,sparkplugs,
castorwheels,tires,lters,belts,andcertainsprayercomponents
suchasdiaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,
fertilizers,water,orchemicals,etc.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofToro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
NoteRegardingDeepCycleBatteryWarranty:
Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey
candeliverduringtheirlifetime.Operating,recharging,andmaintenance
techniquescanextendorreducetotalbatterylife.Asthebatteriesin
thisproductareconsumed,theamountofusefulworkbetweencharging
intervalswillslowlydecreaseuntilthebatteryiscompletelywornout.
Replacementofwornoutbatteries,duetonormalconsumption,isthe
responsibilityoftheproductowner.Batteryreplacementmayberequired
duringthenormalproductwarrantyperiodatowner’sexpense.
MaintenanceisatOwner’sExpense
Enginetune-up,lubricationcleaningandpolishing,replacementofItems
andConditionsNotCoveredlters,coolant,andcompletingRecommended
MaintenancearesomeofthenormalservicesToroproductsrequirethat
areattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedtothe
durationofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlonganimplied
warrantylasts,sotheaboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomersshouldcontacttheirToroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.Ifforanyreasonyouare
dissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,you
maycontactusatT oroWarrantyCompany.
374-0277RevB