Toro 8886 User manual

To assure maximum safety, optimum performance,
and to gain knowledge of the product, it is essential
that you or any other operator of the machine read
and understand the contents of this manual before the
engine is ever started. Pay particular attention to the
SAFETY INSTRUCTIONS highlighted by this sym-
bol-
The safety alert symbol means CAUTION, WARN-
ING or DANGER—personal safety instruction.
Failure to comply with the instruction may result in
personal injury.
OPERATOR’S
MANUAL
FORM NO. 3321-422 Rev A
MODEL NO. 08886-80001& OVER
® SAND PRO®5020
©1998, The TORO Company

FOREWORD
The SAND PRO 5020 was developed to provide an
efficient, trouble free and economical method of
sand trap maintenance. The latest concepts of engi-
neering, design and safety have been incorporated
into this machine, along with the highest quality
parts and workmanship. Excellent service will be
derived if proper operation and maintenance prac-
tices are followed.
You know, since you have purchased the industry
leader in sand trap and other maintenance excel-
lence, that future performance and dependability are
of prime importance. TORO also is concerned about
future use of the machine and of safety to the user.
Therefore, this manual must be read by you and
those involved with the SAND PRO 5020 to make
sure that safety, proper set—up, operation and main-
tenance procedures are followed at all times.
Safety, mechanical and some general information in
this manual are emphasized. DANGER, WARNING
and CAUTION identify safety messages. Whenever
the triangle safety symbol appears, it is followed by
a safety message that must be read and understood.
For more details concerning safety, read the safety
instructions on pages 4 and 5. IMPORTANT identi-
fies special mechanical information and NOTE iden-
tifies general information worthy of special attention.
If help concerning, operation, maintenance or safety
is ever needed, contact your local Authorized TORO
Distributor. In addition to genuine TORO replace-
ment parts, the distributor also has optional equip-
ment for the complete line of TORO turf care equip-
ment. Keep your Toro all TORO. Buy genuine
TORO parts and accessories.
IDENTIFICATION AND
ORDERING
MODEL AND SERIAL NUMBERS
The SAND PRO 5020 has two identification num-
bers: a model number and a serial number. These
numbers are stamped into a plate located on the left
frame rail. In any correspondence concerning the
unit, supply the model and serial numbers to ensure
correct information and replacement parts are
obtained.
Note: Do not order by reference number if a parts
catalog is being used; use the part number.
To order replacement parts from an authorized
TORO Distributor, supply the following information:
1. Model and serial numbers.
2. Part number, description, and quantity of parts
desired.
2
SAFETY INSTRUCTIONS 4
SYMBOL GLOSSARY 7
SPECIFICATIONS 8
BEFORE OPERATING 9
KNOW YOUR CONTROLS 12
OPERATING INSTRUCTIONS 14
MAINTENANCE 16
Table of Contents

3
The SAND PRO 5020 was designed and tested to
offer safe service when operated and maintained
properly. Although hazard control and accident pre-
vention partially depend up the design and configu-
ration of the machine, these factors also depend on
the awareness, concern, and proper training of the
personnel involved in the operation, transport, main-
tenance, and storage of the machine. Improper use
or maintenance of the machine can result in injury or
death. To reduce the potential for injury or death,
comply with the following safety instructions.
WARNING: Engine exhaust contains carbon monox-
ide which is an odorless, deadly poison. Do not run
the engine indoors or in an enclosed area.
BEFORE OPERATING
1. Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending
complete model and serial number to: The Toro
Company, 8111 Lyndale Avenue South,
Minneapolis, Minnesota 55420.
2. Never allow children to operate the machine or
adults to operate it without proper instructions.
3. Become familiar with the controls and know
how to stop the engine quickly.
4. Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is mal-
functioning, illegible, or damaged, repair or
replace it before operating the machine.
5. Always wear substantial shoes. Do not operate
the machine while wearing sandals, tennis shoes
or sneakers. Do not wear loose fitting clothing
which could get caught in moving parts and
cause personal injury.
6. Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some
local safety and insurance regulations.
7. Ensure traction neutral is adjusted correctly so
the engine cannot be started unless the traction
pedal is released and in neutral position.
8. Keep everyone, especially children and pets
away from the areas of operation.
9. Since gasoline is highly flammable, handle it
carefully.
A. Use an approved gasoline container.
B. Do not remove cap from fuel tank when the
engine is hot or running.
C. Do not smoke while handling gasoline.
D. Fill fuel tank outdoors and to about one inch
below top of tank, (bottom of filler neck).
Do not overfill.
E. Wipe up any spilled gasoline.
10. Check the safety interlock system daily for prop-
er operation; refer to page 14. If the switch
should malfunction, replace the switch before
operating the machine. (After every two years,
replace the interlock switch in the safety system,
whether it is working properly or not.)
WHILE OPERATING
11. Exhaust fumes are hazardous and could be dead-
ly, so do not run the engine in a confined area
without adequate ventilation.
12. Sit on the seat when operating the machine.
Never carry passengers.
13. When starting the engine:
A. Make sure the traction pedal is released.
B. After the engine is started, keep foot off the
traction pedal. The machine must not move.
If movement is evident, the neutral return
mechanism is adjusted incorrectly; there-
fore, shut the engine off and
readjust so the machine does not move
when in neutral position. If the engine does
not start, check interlock switch connec-
tions.
14. Using the machine demands attention. To pre-
vent tipping or loss of control:
A. Use care when entering and leaving sand
Safety Instructions

traps. Use extreme caution around ditches,
creeks or other hazards.
B. Watch for holes or other hidden hazards.
C. Use caution when operating the machine on
a steep slope. Reduce speed when making
sharp turns or when turning on hillsides.
D. Avoid sudden stops and starts. Do not go
from reverse to full forward without first
coming to a complete stop.
E. Before backing up, look to the rear and
assure no one is behind the machine.
F. Watch out for traffic when near or crossing
roads. Always yield the right of way.
15. If optional Hitch Kit, model 08833, is installed
on the machine, vertical load on hitch should not
exceed 200 lbs.
16. Do not touch the engine, muffler or muffler
shield while the engine is running or soon after
it has stopped because these areas are hot
enough to cause burns.
17. If the machine ever vibrates abnormally, stop
immediately, turn the engine off, wait for all
motion to stop and inspect for damage. Repair
all damage before commencing operation.
18. Before getting off the seat:
A. Stop movement of the machine. Take pre-
cautions to prevent accidental starts, rolling
away, etc.
B. Shut the engine off and wait for all move-
ment to stop.
C. Lower attachments to the ground.
19. Whenever the machine is left unattended, be
sure engine is stopped, implement is lowered
and key is removed from ignition.
MAINTENANCE
20. Before servicing or making adjustments to the
machine, stop the engine and pull the spark plug
wire off the spark plug to prevent accidental
starting of the engine.
21. Make sure all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good
condition before applying pressure to the sys-
tem.
22. Keep body and hands away from pin hole leaks
or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, not hands, to
search for leaks. Hydraulic fluid escaping under
pressure can have sufficient force to penetrate
skin and do serious damage. If fluid is injected
into the skin it must be surgically removed with-
in a few hours by a doctor familiar with this
form of injury or gangrene may result.
23. Before disconnecting or performing any work on
the hydraulic system, all pressure in system
must be relieved by stopping the engine and
lowering attachments to the ground.
24. To make sure the entire machine is in good con-
dition, keep all nuts, bolts and screws properly
tightened.
25. If major repairs are ever needed or assistance is
required, contact an Authorized TORO
Distributor.
26. To reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
27. If the engine must be running to perform a main-
tenance adjustment, keep hands, feet, clothing,
and any parts of the body away from the engine
and any moving parts. Keep everyone away.
28. Do not overspeed the engine by changing gover-
nor settings. Maximum engine speed is 3200
rpm. To assure safety and accuracy, have an
Authorized Toro Distributor check maximum
engine speed with a tachometer.
29. The engine must be shut off before checking oil
or adding oil to the crankcase.
30. To be sure of optimum performance and safety,
always purchase genuine TORO replacement
parts and accessories. Replacement parts and
accessories made by other manufacturers could
be dangerous. Such use could void the product
Safety instructions
4

5
Safety instructions
warranty of The Toro Company.
Sound & Vibration Levels
Sound Levels
This unit has a continuous A-weighted sound pres-
sure level of 82.5 dB(A), based on measurements of
identical machines per Directive 91/386/EEC and
amendments.
This unit has a sound power level of 93 LWA, based
on measurements of identical machines per Directive
84/538/EEC and amendments
Vibration Levels
This unit has a vibration level of 0.07 m/s2at the
hands, based on measurements of identical machines
per ISO 5349 procedures.
This unit has a vibration level of 0.63 m/s2at the pos-
terior, based on measurements of identical machines
per ISO 2631 procedures.

6
Symbol Glossary
R
FN
FAHRPEDALFUNKTION HANDBUCH
DURCHLESEN
SICHERHEITSBLECHE NIE
BEI LAUFENDEM MOTOR
ÖFFNEN ODER ENTFERNEN
BEIZENDE FLÜSSIGKEITEN,
CHEMISCHE
VERBRENNUNGSGEFAHR
FÜR FINGER ODER HÄNDE
SICHERHEITS-
WARNDREIECK ALLGEMEINE SICHERHEITS-
WARNUNG
EIN/START AUS/STOP SCHNELL LANGSAM STUFENLOS
EINSTELLBAR, LINEAR
MOTORSTART MOTORSTOPP
P
PARKEN
VERRIEGELN ENTRIEGELN
SICHEREN ABSTAND
ZUR MASCHINE EINHALTEN KINDER IN SICHEREM ABSTAND VON DER
BATTERIE HALTEN
GESPEICHERTE
ENERGIE, RÜCK
SCHLAG ODER
AUFWÄRTSBEWEGUNG
HEISSE OBERFLÄCHE,
VERBRENNUNGSGEFAHR
FÜR FINGER ODER HÄNDE
UMKIPPGEFAHR ÜBERFAHRGEFAHR QUETSCHGEFAHR FÜR
ZEHEN ODER FUSS, VON
OBEN ANGESETZTE KRAFT
EXPLOSIONSGEFAHR FEUER ODER
OFFENE FLAMME FEUER, OFFENES LICHT
& RAUCHEN VERBOTEN SCHUTZBRILLEN
TRAGEN VORSICHT – GIFT ERSTE HILFE MIT WASSER WASCHEN
HYDRAULIKÖL SCHEINWERFER CHOKE GERÄT ANHEBEN GERÄT ABSENKEN
SICHEREN ABSTAND ZUR
MASCHINE EINHALTEN SICHEREN ABSTAND ZUR MASCHINE EINHALTEN
F
VORWÄRTS
R
RÜCKWÄRTS
N
NEUTRAL NICHT IM MÜLL
ENTSORGEN BATTERIE- LADEZUSTAND
3. 4.
2.1.
N
P
LENKRADSPERR-
FUNKTION LENKRADKIPP- FUNKTION BEI EINSATZ DER EINHEIT AN STEILEN
HÄNGEN MIT VORSICHT
VORGEHEN
NIE ABSCHLEPPEN NIE AN HÄNGEN ABSTELLEN. VOR VERLASSEN DES
FAHRERSITZES, DAS FAHRPEDAL AUF NEUTRAL STELLEN,
ALLE GERÄTE AUF DEN BODEN ABSENKEN,
DEN ZÜNDSCHLÜSSEL AUF “AUS” STELLEN UND ZIEHEN.
SCHALTHEBEL
BETÄTIGUNGS-
RICHTUNG
VOR- UND
RÜCKWÄRTS

Configuration: Tricycle vehicle with welded steel
frame construction. Rear engine placement. All
wheels powered.
Engine: Briggs & Stratton, V-twin cylinder, 4-cycle,
OHV, air-cooled, gas engine. 13.4 kW @ 3600 rpm,
570 cc displacement, 1.7 l. oil capacity. Electronic
ignition. Full pressure lubrication, oil filter.
Gauges: Hour meter.
Controls: Hand-operated throttle, choke and lift
lever. Foot pedal controls traction forward/reverse
speed.
Steering: Front wheel steering with adjustable tilt
steering wheel.
Gas Tank: 20.8 l capacity.
Battery: 12-volt, lead acid, 32 amp hour.
Drive: Hydraulic. Coupling driven variable displace-
ment piston pump with integral auxiliary charge
pump to hydraulic motors which directly drive
wheels.
Hydraulic Oil Filter: 25-micron, spin-on type.
Hydraulic Oil Reservoir: 11.4 l capacity.
Valve: Single section for raising and lowering of
implement.
Cylinder: Double acting.
Tires: 22 x 11.00 - 8 two-ply pneumatic tubeless.
De-mountable and interchangeable. Recommended
tire pressure is 28 kPa.
Speeds (at 3200 RPM): Variable between 0 and 17.7
kmh forward and 0 and 6.4 kmh reverse.
Seat Adjustment: 10 cm—fore and aft. Additional
4 cm forward adjustment available by using front
mounting holes. Additional adjustment for small
operator attained by removing the seat slides and
base and mounting the seat directly to support.
Dimensions:
Width w/o implements: 147 cm
Width w/rake (Model 08812): 190.5 cm
Height: 114.9 cm
Length w/o implements: 163.8 cm
Wheelbase 108.5 cm
Net Weight: (Wet) 302 kg
Optional Equipment:
Drag Mat, Model 08845
Rake Mounting Kit, Model No. 08814
Tooth Rake, Model No. 08812
Weeder/Cultivator, Model No. 08815
Finish Grader, Model No. 08867
Spiker, Model No. 08856
Hitch, Part No. 20-3900
Front Blade Model No.08821
7
Specifications

CHECK CRANKCASE OIL
(Fig. 1)
The engine is shipped with 1.7 l (w/ filter) of oil in
the crankcase; however, the oil level must be
checked before and after the engine is first started.
1. Position the machine on a level surface.
2. Pivot the seat upward and engage the seat prop.
3. Unscrew the dipstick and wipe it with a clean
cloth. Screw the dipstick into the tube and make
sure it is seated fully. Unscrew the dipstick from
the tube and check the level of oil. If the oil
level is low, remove the filler cap from the valve
cover (next to the dipstick) and add enough oil
to raise the level to the FULL mark on the dip-
stick.
4. The engine uses any high-quality detergent oil
having the American Petroleum Institute —
API— “service classification” SE, SF or SG.
Recommended viscosity (weight) is SAE 30.
Figure 1
1. Dipstick
5. Install the dipstick firmly in place.
IMPORTANT: The dipstick must be fully seated
in the tube to provide proper sealing of the engine
crankcase. Failure to seal the crankcase may
result in engine damage.
IMPORTANT: Check the level of oil every 8
operating hours or daily. Initially, change the oil
after the first 8 hours of operation; thereafter,
under normal conditions, change the oil every 50
hours and the filter every 100 hours. However,
change the oil more frequently when the engine is
operated in extremely dusty or dirty conditions.
FILL THE FUEL TANK
Fuel tank capacity is approximately 20.8 l.
THE TORO COMPANY STRONGLY RECOM-
MENDS THE USE OF FRESH, CLEAN,
UNLEADED REGULAR GRADE GASOLINE IN
TORO GASOLINE POWERED PRODUCTS.
UNLEADED
8
Because gasoline is flammable, caution must be
used when storing or handling it. Do not fill the
fuel tank while the engine is running, hot or when
the machine is in an enclosed area. Vapors may
build up and be ignited by a spark or flame source
many feet away.
DO NOT SMOKE while filling the fuel tank to
prevent the possibility of an explosion. Always fill
the fuel tank outside and wipe up any spilled gaso-
line before starting the engine. Use a funnel or
spout to prevent spilling gasoline, and fill the tank
no higher than one inch below the top of the tank
(bottom of the filler neck). DO NOT OVER FILL.
Store gasoline in a clean safety approved container
and keep the cap on the container. Keep gasoline
in a cool, well-ventilated place; never in an
enclosed area such as a hot storage shed. To assure
volatility, do no buy more than a 30-day supply of
gasoline. Gasoline is a fuel for internal combustion
engines; therefore do not use it for any other pur-
pose. Since many children like the smell of gas,
keep it out of their reach because the fumes are
explosive and dangerous to inhale.
DANGER
Before Operating
Before servicing or making adjustments to the
machine, stop the engine, pull the wires off the
spark plugs and remove the key from the switch.
CAUTION

GASOLINE BURNS CLEANER, EXTENDS
ENGINE LIFE, AND PROMOTES GOOD START-
ING BY REDUCING THE BUILD-UP OF COM-
BUSTION CHAMBER DEPOSITS. LEADED
GASOLINE CAN BE USED IF UNLEADED IS
NOT AVAILABLE.
NOTE: NEVER USE METHANOL, GASOLINE
CONTAINING METHANOL, GASOLINE CON-
TAINING MORE THAN 10% ETHANOL, GASO-
LINE ADDITIVES, PREMIUM GASOLINE OR
WHITE GAS BECAUSE ENGINE FUEL SYSTEM
DAMAGE COULD RESULT.
1. Clean the area around the fuel tank cap.
2. Remove the fuel tank cap.
3. Fill the tank to about 2.5 cm below top of the
tank, (bottom of the filler neck). DO NOT
OVERFILL. Then install cap.
4. Wipe up any fuel that may have spilled to pre-
vent a fire hazard.
Figure 2
1. Fuel tank cap
CHECK THE HYDRAULIC
SYSTEM (Fig. 3)
The hydraulic system is designed to operate on
Mobil 424 or equivalent anti-wear hydraulic fluid.
The machine’s hydraulic reservoir is filled at the fac-
tory with approximately 11.4 l of fluid. However,
check the level of hydraulic fluid before the engine is
first started and daily thereafter.
Group 1 Hydraulic Oil (Recommended
for ambient temperatures consistently
below 38° C):
Mobil Mobil Fluid 424
Amoco Amoco 1000
International Harvester Hy-Tran
Texaco TDH
Shell Donax TD
Union Oil Hydraulic/Tractor Fluid
Chevron Tractor Hydraulic Fluid
BP Oil BP HYD TF
Boron Oil Eldoran UTH
Exxon Torque Fluid
Conoco Pwer-Tran 3
Kendall Hyken 052
Phillips HG Fluid
Note: All are interchangeable.
IMPORTANT: Use only hydraulic oils specified.
Other fluids could cause system damage.
1. Remove the cap from hydraulic oil reservoir.
2. Check the level of oil in the reservoir. The oil
level should be up to the top of the cone point
on the tank screen.
3. If the oil level is low, slowly fill with Mobil 424
or equivalent hydraulic oil until the level is up to
the top of the cone point on the tank screen. DO
NOT OVERFILL.
Figure 3
1. Oil reservoir cap
4.. Install the reservoir cap.
IMPORTANT: To prevent system contamination,
clean the tops of hydraulic oil containers before
9
Before operating

opening. Assure pour spout and funnel are clean.
CHECK TIRE PRESSURE (Fig. 4)
The tires are over-inflated at the factory for shipping
purposes. Reduce the pressure to the proper levels
before starting the machine.
Correct air pressure in front and rear tires is 4–6 psi.
Figure 4
1. Air value
Before Operating
10

Traction and Stopping Pedal (Fig. 5–6)—The trac-
tion pedal has three functions: one, to make the
machine move forward, two, to move it backward
and three, to stop the machine. Using the heel and
toe of the right foot, depress the top of the pedal to
move forward and bottom of the pedal to move back-
ward or to assist in stopping when moving forward.
Allowing the pedal to move to the neutral position
will stop the machine. Do not rest your heel on
reverse when operating forward (Fig. 6).
Ground speed is proportionate to how far the traction
pedal is depressed. For maximum ground speed, the
pedal must be fully depressed while the throttle is in
the FAST position. To get maximum power or when
ascending a hill, have the throttle in the FAST posi-
tion while depressing the pedal slightly to keep
engine rpm high. When engine rpm begins to
decrease, release the pedal slightly to allow rpm to
increase.
Figure 5
1. Traction & Stopping Pedal
IMPORTANT: For maximum pulling power, the
throttle should be in “Fast” position, and the trac-
tion pedal just barely depressed.
IMPORTANT: The SAND PRO must not be oper-
ated in reverse with the implement in the down
(operating) position, or the implement could be
severely damaged.
Figure 6
1. Reverse
2. Forward
Ignition Switch (Fig.7)—The ignition switch, used
to start and stop the engine, has three positions: OFF,
RUN and START. Turn the key clockwise—START
position—to engage the starter motor. Release the
key when the engine starts. The key will move auto-
matically to the RUN position. To shut the engine
off, turn the key counterclockwise to the OFF posi-
tion.
Figure 7
1. Ignition switch
2. Choke control
3. Throttle control
4. Lift lever
5. Hour meter
6. Parking brake
Choke Control (Fig. 7)—To start a cold engine,
close the carburetor choke by moving the choke con-
trol forward to the “CLOSED” position. After the
11
Controls
Use the maximum ground speed ONLY when dri-
ving from one area to another. Maximum speed is
not recommended when using an attached or towed
implement.
CAUTION
1
2

engine starts, regulate the choke to keep the engine
running smoothly. As soon as possible, open the
choke by pulling upward to the “OPEN” position. A
warm engine requires little or no choking.
Throttle Control (Fig. 7)—A lever connects to and
operates the throttle linkage to carburetor. The throt-
tle control has two positions: SLOW and FAST.
Engine speed can be varied between the two settings.
Note: The engine cannot be stopped by the throttle
control.
Hour Meter (Fig. 7)— Shows the total hours of
machine operation. The hour meter operates whenev-
er the key switch is turned to “ON”.
Lift Lever (Fig.7)—To raise the implement, pull the
lever up; to lower implement, push the lever down.
When the desired position is attained, release the
lever and it will return to neutral.
Note: The SAND PRO has a double-acting lift cylin-
der. Down pressure can be applied to the implement
for certain operating conditions.
Parking Brake (Fig. 7)—To engage the parking
brake, pull back on the lever. To disengage the
brake, push the lever forward.
Figure 8
1. Steering wheel tilt lever
Steering Wheel Tilt Lever (Fig. 8)—Lever on the
left side of steering column allows steering wheel to
be adjusted for operator comfort.
Seat Adjusting Lever (FIg.9)—Lever on the right
side of the seat allows the seat to be adjusted fore
and aft for operator comfort.
Fuel Shut-Off Valve (Fig. 10)—Close the fuel shut-
off valve when storing the machine.
Figure 9
1. Seat adjusting lever
Figure 10
1. Fuel shut-off valve
Controls
12

13
STARTING AND STOPPING THE
ENGINE
1. Remove your foot from the traction pedal, make
sure the pedal is in the neutral position and
engage the parking brake.
2. Push the choke forward to the ON position—
when starting a cold engine—and the throttle
lever to the SLOW position.
3. Insert the key into the ignition switch and turn it
clockwise to start the engine. Release the key
when the engine starts. Regulate the choke to
keep the engine running smoothly.
IMPORTANT: To prevent overheating of the
starter motor, do not engage starter longer
than 10 seconds. After 10 seconds of continu-
ous cranking, wait 60 seconds before engag-
ing starter motor again.
4. When the engine is started for the first time, or
after overhaul of the engine, operate the machine
in forward and reverse for one to two minutes.
Also operate the lift lever to be sure of proper
operation of all parts. Shut off the engine and
check for oil leaks, loose parts and any other
noticeable malfunctions.
5. To stop the engine, move the throttle control to
the SLOW position and turn the ignition key to
OFF. Remove the key from the switch to prevent
accidental starting.
6. Close the fuel shut-off valve before storing the
machine.
CHECK THE TRACTION INTER-
LOCK SYSTEM
The interlock system prevent s the engine from
cranking or starting unless the traction pedal is in
“NEUTRAL”.
1. Check interlock operation in an open area free of
debris and bystanders. Stop the engine.
2. Sit on the seat. Depress the traction pedal in for-
ward and reverse directions, while trying to start
the engine. If the engine cranks,there may be a
malfunction in the interlock system. Repair
immediately. If the engine does not crank, the
system is operating correctly.
TOWING THE SAND PRO
In case of emergency, the SAND PRO can be towed
for a short distance. However, Toro does not recom-
mend this as a standard procedure.
IMPORTANT: Do not tow the machine faster
than 3-5 kmh because the drive system may be
damaged. If the machine must be moved a consid-
erable distance, transport it on a truck or trailer.
BREAK-IN PERIOD
1. Only 8 hours operating time is required for the
SAND PRO break-in period.
2. The first hours of operation are critical to future
dependability of the machine. Monitor its func-
tions and performance closely so that minor dif-
ficulties, which could lead to major problems,
are noted and can be corrected. Inspect the
SAND PRO frequently during break-in for signs
of oil leakage, loose fasteners, or any other mal-
function.
Shut off the engine and wait for all moving
parts to stop before checking for leaks, loose
parts and other malfunctions.
CAUTION
Operation
The interlock switch is for the operator’s protec-
tion, so do not disconnect it. Check operation of
the switch daily to assure the interlock system is
operating. If the switch is defective, replace it
before operating. Regardless of whether the switch
is operating correctly, replace it every two years to
assure maximum safety. Do not rely entirely on
safety switches—use common sense.
CAUTION

Operating
14
OPERATING
CHARACTERISTICS
Practice driving the SAND PRO because its operat-
ing characteristics are different than some utility
vehicles. Two points to consider when operating the
vehicle are transmission and engine speed.
To maintain somewhat constant engine speed,
depress the traction pedal slowly. This allows the
engine to keep up with ground speed of the vehicle.
By contrast, pushing down quickly on the traction
pedal will reduce engine rpm and, as a result, there
will not be enough torque-power-to move the vehi-
cle. Therefore, to transfer maximum power to the
wheels, move the throttle to FAST and slightly
depress the traction pedal. By comparison, maximum
ground speed with no load results when the throttle
is in the FAST position and the traction pedal is
slowly but fully depressed. In summary, always keep
the engine speed high enough to deliver maximum
torque-power-to the wheels.
INSPECTION AND CLEAN-UP
At the completion of operation, after the engine has
cooled, thoroughly wash the machine with a garden
hose—without a nozzle—so excessive water pres-
sure will not cause contamination and damage to
seals and bearings.
Make sure cooling fins and area around the engine
cooling air intake are kept free of debris. After clean-
ing, it is recommended the machine be inspected for
possible hydraulic fluid leaks, damage or wear to
hydraulic and mechanical components.
Using the machine demands attention. To prevent
tipping or loss of control, use care when entering
and leaving sand traps. Use extreme caution
around ditches, creeks or other hazards. Use cau-
tion when operating the machine on a steep slope.
Reduce speed when making sharp turns or when
turning on hillsides. Avoid sudden stops and starts.
Do not go from reverse to full forward without first
coming to a complete stop.
CAUTION

15
Maintenance Procedure Maintenance Interval & Service
✝Initial break in at 8 hours
Replace moving hoses
Replace the traction safety switch
Replace spark plugs
Replace the fuel filter
De-carbon the combustion chamber
Adjust valves and torque the head
Check engine rpm (at idle and full throttle)
Drain and clean the fuel tank
Change the hydraulic oil
✝Replace the hydraulic oil filter
Replace the remote air filter element
Replace the engine air filter element
Replace the engine oil filter
Inspect the remote air filter element
Inspect the engine air filter element
Lube the steering shaft grease fitting
Check the steering chain adjustment
✝Torque the wheel lug nuts
Check battery fluid level
Check battery cable connections
✝Change engine oil
Lube front wheel bearing
Lube traction control linkage
Every
800 hours
Every
400 hours
Every 100
hours
Every 25
hours
Minimum Recommended Maintenance Intervals
Recommendations:
Every 1500 hours or two years, whichever
occurs first.
Maintenance

16
Maintenance
CHECK/SERVICE (DAILY)
1. Oil level,engine
2. Oil level, hydraulic tank
3. Neutral interlock switch
4. Air filter
5. Engine cooling fins
6. Tire pressure (.(27,6 - 41,4 kPa)
7. Wheel nut torque (61-74 Nm)
8. Battery
9. Lubrication
10. Fuel—Gas only
SandPro 5020
QUICK REFERENCE AID
See Operator’s Manual For
Initial Change Fluid Type Capacity Change Intervals Filter Part No.
Fluid Filter
Engine oil SAE 30 SG 1.7 l 25 hours 100 hours ++492932 A
Hydraulic oil Mobil 424 11.4 400 hour 400 hours 23-9740 B
Air cleaner (on engine) **400 hours ++394018 C
Air cleaner (on fender) **400 hours 93-2195 D
Fuel tank/filter Unleaded
Gas +400 hours 94-2690 E
* Including filter ** Clean every 100 hours +or yearly, which ever is less ++Briggs & Stratton Part No.

17
Maintenance
LUBRICATION
The Sand Pro has (3) grease fittings that must be
lubricated regularly with No. 2 General Purpose
Lithium Base Grease. Lubricate the front wheel
bearing and traction control linkage after every 50
hours of operation. Lubricate the steering shaft
annually.
The bearings and bushings that must be lubricated
are: the front wheel bearing (Fig. 12), the traction
control linkage (Fig. 13) and steering shaft (Fig. 14).
1. Wipe grease fittings clean so foreign matter can-
not enter the bearing or bushing.
2. Pump grease into the bearing or bushing.
3. Wipe up excess grease.
Figure 11
Note: To gain access to the grease fitting on the
traction control linkage (Fig. 13), remove the (3)
screws securing the side panel to the right side
of the machine and remove the panel.
Note: We do not recommend lubricating the
steering chain unless it becomes stiff because of
rust. If the chain rusts, it may be lubricated
lightly with a DRY-TYPE LUBRICANT.
Figure 12
Figure 13
Before servicing or making adjustments to the
machine, stop the engine,, pull wires off the spark
plugs and remove the key from the switch.
CAUTION

18
CHANGING ENGINE OIL AND
FILTER
Change the oil initially after the first 8 hours of oper-
ation; thereafter change the oil every 50 hours and
the filter every 100 hours.
1. Park the machine on a level surface and turn the
engine off.
2. Remove the drain plug and let the oil flow into
the drain pan. When the oil stops, install the
drain plug.
3. Remove the oil filter. Apply a light coat of clean
oil to the new filter gasket.
4. Screw the filter on by hand until the gasket con-
tacts the filter adapter, then tighten 1⁄2to 3⁄4turn
further. DO NOT OVERTIGHTEN.
5. Add oil to crankcase, refer to CHECK
CRANKCASE OIL.
6. Dispose of oil properly.
Figure 14
1. Drain plug
2. Oil filter
SERVICING THE ENGINE AIR
CLEANER
Inspect the paper element every 100 hours of opera-
tion and replace it when dirty or damaged. Do not
wash the paper element or clean it with compressed
air as damage will occur.
1. Park the machine on a level surface and turn the
engine off.
2. Pivot the seat upward.
3. Remove the knobs and air cleaner cover.
4. Remove the filter and cover plate. Inspect the
filter for cleanliness, ruptures, holes, and tears.
Replace a defective filter element.
Note: With the air cleaner disassembled, check
its components for damage. Replace if neces-
sary. Make sure the rubber breather tube in the
base plate is securely in place or severe engine
damage may occur. Also, make sure the carbu-
retor breather hose is routed out through the
engine vents.
Figure 15
1. Air cleaner cover
2. Paper element
5. Install the air cleaner and cover plate.
6. Install the air cleaner cover and secure with
knobs.
SERVICING THE REMOTE AIR
CLEANER
Inspect the dust cup and once a week or every 50
hours of operation. However, daily or more frequent
inspection is required when operating conditions are
extremely dusty and dirty.
1. Release the latches securing the air cleaner cover
to the air cleaner body. Separate the cover from
the body. Clean inside the air cleaner cover.
Maintenance

Figure 16
1. Air cleaner latches
2. dust cup
3. Filter
2. Gently slide the filter out of the air cleaner body
to reduce the mount of dust dislodged. Avoid
knocking the filter against the air cleaner body.
3. Inspect the filter and discard it if it is damaged.
Do not was or reuse a damaged filter.
4. Service the air cleaner filter every 400 hours
(more often in extremely dusty or dirty condi-
tions). Do not over service the air filter.
Washing Method
A. Prepare a solution of filter cleaner and water
and soak the filter element about 15 min-
utes. Refer to directions on the filter clean-
er carton for complete information.
B. After soaking the filter for 15 minutes, rinse
it with clear water. Maximum water pres-
sure must not exceed 275 kPa to prevent
damage to the filter element.
C. Dry the filter element using warm, flowing
air (71°C max), or allow element to air-dry.
Do not use compressed air or a light bulb to
dry the filter element because damage could
result.
Compressed Air Method
A. Blow compressed air from inside to the out-
side of the dry filter element. Do not exceed
689 kPa psi to prevent damage to the ele-
ment.
B. Keep the air hose nozzle at least 5 cm from
the filter and move the nozzle up and down
while rotating the filter element. Inspect for
holes and tears by looking through the filter
toward a bright light.
5. Inspect the new filter for shipping damage.
Check the sealing end of the filter. Do not
install a damaged filter.
6. Insert the new filter into the air cleaner body.
Make sure the filter is sealed correctly by apply-
ing pressure to the outer rim of the filter when
installing it. do not press on the flexible center
of the filter.
7. Install the cover and secure the latches. Make
sure the cover is positioned with the TOP side
up.
ADJUSTING THE THROTTLE
CONTROL
Proper throttle operation depends on proper adjust-
ment of the throttle control. Before adjusting the
carburetor, make sure the throttle control functions
correctly.
1. Pivot the seat upward.
2. Loosen the cable clamp screw securing the cable
to the engine.
3. Move the remote throttle control lever forward
to the FAST position.
4. Pull firmly on the throttle cable until the back of
the swivel contacts stop.
5. Tighten the cable clamp screw and check the
engine RPM setting.
High Idle: 3150 ± 50
Low Idle: 1750 ± 50
ADJUSTING THE CHOKE
CONTROL
1. Pivot the seat upward.
19
Maintenance

Figure 17
1. Throttle casing clamp screw
2. Throttle cable
3. Swivel
4. Stop
5. Choke casing clamp screw
6. Choke cable
2. Loosen the cable clamp screw securing the cable
to the engine.
3. Move the remote choke control lever forward to
the CLOSED position.
4. Pull firmly on the choke cable until the choke
butterfly is completely closed, then tighten the
cable clamp screw.
REPLACING SPARK PLUGS
Replace the spark plugs after every 100 operating
hours or yearly, which ever occurs first.
Recommended air gap is 0.030”.
Figure 18
Correct spark plug to use is a Champion RC 12YC.
Note: The spark plug usually lasts a long time; how-
ever, the plug should be removed and checked when-
ever the engine malfunctions.
1. Clean the area around the spark plugs so foreign
matter cannot fall into the engine cylinder when
you remove the spark plug.
2. Pull the spark plug wires off spark plugs and
remove the plugs from the cylinder head.
3. Check the condition of the side electrode, center
electrode, and center electrode insulator to
assure there is no damage.
IMPORTANT: A cracked, fouled, dirty or
otherwise malfunctioning spark plug must be
replaced. Do not sand blast, scrape, or clean
electrodes by using a wire brush because grit
may eventually release from the plug and fall
into the cylinder. The result is usually a dam-
aged engine.
4. Set air gap between the center and side of elec-
trodes at 0.030”. Install a correctly gapped
spark plug w/gasket seal, and tighten the plug
firmly.
CLEANING CYLINDER HEAD
FINS
To avoid overheating and possible engine damage,
cooling fins on the cylinder head must be kept clean.
CHANGING THE HYDRAULIC
SYSTEM OIL AND FILTER
Normally, change the hydraulic oil and filter after
every 500 operating hours. If the oil becomes conta-
minated, contact your local TORO distributor
because the system must be flushed. Contaminated
oil looks milky or black when compared to clean oil.
1. Park the machine on a level surface and turn the
engine off.
2. Remove the screws securing the side panels
from the right and left sides of machine and
remove the panels.
Note: Place a funnel or trough under the drain
plug, to direct oil into the drain pan and prevent
20
Maintenance