Toro 07287TC User manual

Form No. 3356-406 Rev A
Workman® e2060 and e2065Utility Vehicles
Model No. 07287TC —Serial No. 270000001 and Up
Model No. 07288TC —Serial No. 270000001 and Up
G004117
Register your product at www.Toro.com Original Instructions (EN)

Introduction
R ead this infor mation carefully to lear n ho w to
operate and maintain y our product properly and
to a v oid injur y and product damag e . Y ou are
responsible for operating the product properly
and safely .
Y ou ma y contact T oro directly at www .T oro .com
for product and accessor y infor mation, help
finding a dealer , or to register y our product.
W henev er y ou need ser vice , g en uine T oro par ts ,
or additional infor mation, contact an A uthorized
Ser vice Dealer or T oro Customer Ser vice and ha v e
the model and serial n umbers of y our product
ready . Figure 1 identifies the location of the model
and serial n umbers on the product. W rite the
n umbers in the space pro vided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
T his man ual identifies potential hazards and has
safety messag es identified b y the safety aler t
symbol ( Figure 2 ), whic h signals a hazard that ma y
cause serious injur y or death if y ou do not follo w
the recommended precautions .
Figure 2
1. Safety alert symbol
T his man ual uses 2 other w ords to highlight
infor mation. Impor tant calls attention to special
mec hanical infor mation and Note emphasizes
g eneral infor mation w or th y of special attention.
© 2006—The Toro® Company8111 Lyndale Avenue SouthBloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in the USA.All Rights Reserved

Contents
Introduction .......................................................2
Safety ..................................................................4
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . 4
Before Operating .................................4
Operation ............................................4
Handling and Ser vicing
Batteries ..............................7
General Maintenance ...........................8
Safety and Instr uctional Decals . . . . . . . . . . . . 9
Setup ................................................................ 12
1 Installing the R ear W heels . . . . . . . . . . . . . . . 12
2 Installing the F ront W heels . . . . . . . . . . . . . . 13
3 Installing the Steering W heel . . . . . . . . . . . 13
4 Installing the Bumper . . . . . . . . . . . . . . . . . . . . . . 14
5 Installing the Seats .......................... 14
6 Installing the Hitc h ......................... 14
7 Installing the Batteries . . . . . . . . . . . . . . . . . . . . . 15
8 Installing the Carg o Bo x . . . . . . . . . . . . . . . . . . 17
9 Chec king the Tire Pressure . . . . . . . . . . . . . . 17
10 Setting the Charg er V oltag e . . . . . . . . . . . 18
11 Adjusting the F ront W heel
T oe-in ............................... 18
12 R eading the Man ual and Viewing
the Safety Video . . . . . . . . . . . . . . . . . 19
Product Ov er view ............................................. 20
Controls ........................................... 20
Specifications ................................... 23
Operation .......................................................... 24
T hink Safety First .............................. 24
Pre-Star ting Chec ks ........................... 24
Chec king the Tire Pressure . . . . . . . . . . . . . . . . . 24
Operating the V ehicle ........................ 24
Stopping the V ehicle .......................... 24
P arking the V ehicle ............................ 24
Understanding and Using the
Batter y System ................... 24
Operating the Carg o Bo x . . . . . . . . . . . . . . . . . . . 26
Breaking in a New V ehicle . . . . . . . . . . . . . . . . . . 27
Loading the Carg o Bo x . . . . . . . . . . . . . . . . . . . . . . 27
T ranspor ting the V ehicle . . . . . . . . . . . . . . . . . . . . 27
T o wing the V ehicle ............................ 28
T o wing a T railer ................................. 28
Maintenance ...................................................... 29
R ecommended Maintenance
Sc hedule(s) ............................... 29
Daily Maintenance Chec klist . . . . . . . . . . . . . . 30
Premaintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . 30
Hea vy Duty Operation . . . . . . . . . . . . . . . . . . . . . . 30
J ac king the V ehicle ............................. 31
Lubrication ................................................ 31
W here to Add Grease ........................ 31
Electrical System Maintenance . . . . . . . . . . . . . . . . . . . 32
Maintaining the Batteries . . . . . . . . . . . . . . . . . . . 32
R e placing the Fuses ........................... 34
R e placing the Headlights . . . . . . . . . . . . . . . . . . . 34
Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 35
Inspecting the Tires ........................... 35
Adjusting the F ront
Suspension ........................ 35
Adjusting F ront W heel T oe-In . . . . . . . . . . . 36
Chec king the T ransaxle Oil
Lev el ................................. 37
Brak e Maintenance .................................... 37
Inspecting the Brak es ......................... 37
Chec king the Brak e Fluid
Lev el ................................. 37
Adjusting the P arking Brak e . . . . . . . . . . . . . . . 38
Cleaning .................................................... 38
W ashing the V ehicle ........................... 38
Storag e .............................................................. 39
T roubleshooting ................................................ 40
Sc hematics ........................................................ 42
3

Safety
Improper use or maintenance b y the operator
or o wner can result in injur y . T o reduce the
potential for injur y , comply with these safety
instr uctions and alw a ys pa y attention to the safety
aler t symbol, whic h means Caution ,W ar ning , or
Danger —“personal safety instr uction. ” F ailure to
comply with the instr uction ma y result in personal
injur y or death.
Super visors , operators , and ser vice persons should
be familiar with the follo wing standards and
publications (the material ma y be obtained from
the address sho wn):
SAE J2258 Light Utility V ehicle
SAE Inter national, 400 Commonw ealth Dri v e ,
W ar rendale , P A 15096-0001 U .S .A.
Safe Operating Practices
T he W or kman is an of f-highw ay v ehicle
onl y and is not designed, equipped, or
man uf actur ed f or use on public str eets,
r oads, or highw ays.
Supervisor’s Responsibilities
•Mak e sure that operators are thoroughly
trained and familiar with the Operator’ s Manual
and all labels on the v ehicle .
•Be sure to establish y our o wn special
procedures and w ork r ules for un usual
operating conditions (e .g . slopes too stee p for
v ehicle operation).
Note: T his v ehicle has a super visor speed limit
switc h to allo w y ou to limit the maxim um speed
that the operator can dri v e the v ehicle . R efer
to Super visor Speed Limit Switc h section in
Operation , pag e 24 .
Before Operating
•Operate the v ehicle only after reading and
understanding the contents of this man ual.
• Nev er allo w c hildren to operate the v ehicle .
Any one who operates the v ehicle should ha v e
a motor v ehicle license .
• Nev er allo w other adults to operate the v ehicle
without first reading and understanding the
Operator’ s Manual . Only trained and authorized
persons should operate this v ehicle . Mak e sure
that all operators are ph ysically and mentally
capable of operating the v ehicle .
•T his v ehicle is designed to car r y only y ou,
the operator , and one passeng er in the seat
pro vided b y the man ufacturer . Nev er car r y
any other passeng ers on the v ehicle .
• Nev er operate the v ehicle when under
the influence of dr ugs or alcohol. Ev en
prescription dr ugs and cold medicines can
cause dro wsiness .
•Do not dri v e the v ehicle when y ou are tired.
Be sure to tak e occasional breaks . It is v er y
impor tant that y ou sta y aler t at all times .
•Become familiar with the controls and kno w
ho w to stop the v ehicle quic kly .
•K ee p all shields , safety devices , and decals in
place . If a shield, safety device , or decal is
malfunctioning, illegible , or damag ed, re pair or
re place it before operating the v ehicle .
•Alw a ys w ear substantial shoes . Do not operate
the v ehicle while w earing sandals , tennis shoes
or sneak ers . Do not w ear loose fitting clothing
or jew elr y whic h could g et caught in mo ving
par ts and cause personal injur y .
•W earing safety glasses , safety shoes , long pants
and a helmet is advisable and required b y some
local safety and insurance regulations .
•A v oid dri ving when it is dark, especially in
unfamiliar areas . If y ou m ust dri v e when it
is dark, be sure to dri v e cautiously , use the
headlights , and ev en consider adding additional
lights .
•Be extremely careful when operating around
people . Alw a ys be a w are of where b ystanders
might be .
•Before operating the v ehicle , alw a ys c hec k the
designated areas of the v ehicle that are stated
in the pre-star ting section of this man ual. If
something is wrong, do not use the v ehicle .
Mak e sure that the problem is cor rected before
the v ehicle or attac hment is operated.
Operation
•T he operator and passeng er should remain
seated whenev er the v ehicle is in motion.
4

T he operator should k ee p both hands on the
steering wheel whenev er possible , and the
passeng er should use the hand holds pro vided.
K ee p y our ar ms and legs within the v ehicle
body at all times .
•Dri v e slo w er and tur n less shar ply when y ou
are car r ying a passeng er . R emember y our
passeng er ma y not be expecting y ou to brak e
or tur n and ma y not be ready .
•Alw a ys w atc h out for and a v oid lo w o v erhangs
suc h as tree limbs , door jambs , and o v er -head
w alkw a ys . Mak e sure there is enough room
o v er head to easily clear the v ehicle and y our
head.
•F ailure to operate the v ehicle safely ma y result
in an accident, tip o v er of the v ehicle , and
serious injur y or death. Dri v e carefully . T o
prev ent tipping or loss of control:
– Use extreme caution, reduce speed, and
maintain a safe distance around sand traps ,
ditc hes , creeks , ramps , unfamiliar areas ,
or any areas that ha v e abr upt c hang es in
g round conditions or elev ation.
– W atc h for holes or other hidden hazards .
– Use extra caution when operating the
v ehicle on w et surfaces , in adv erse w eather
conditions , at higher speeds , or with a
full load. Stopping time and distance will
increase with a full load.
– A v oid sudden stops and star ts . Do not
g o from rev erse to forw ard or forw ard to
rev erse without first coming to a complete
stop .
– Slo w do wn before tur ning . Do not attempt
shar p tur ns or abr upt maneuv ers or other
unsafe dri ving actions that ma y cause a loss
of v ehicle control.
– W hen dumping, do not let any one stand
behind the v ehicle and do not dump the
load on any one’ s feet. R elease the tailg ate
latc hes from the side of the bo x, not from
behind.
– Only operate the v ehicle when the carg o
bo x is do wn and latc hed.
– Before bac king up , look to the rear and
ensure that no one is behind y ou. Bac k up
slo wly .
– W atc h out for traffic when y ou are near or
crossing roads . Alw a ys yield the right of
w a y to pedestrians and other v ehicles . T his
v ehicle is not designed for use on streets or
highw a ys . Alw a ys signal y our tur ns or stop
early enough so that other people kno w
what y ou plan to do . Obey all traffic r ules
and regulations .
– T he electrical system of the v ehicle
can produce sparks capable of igniting
explosi v e materials . Nev er operate the
v ehicle in or near an area where there is
dust or fumes in the air whic h are explosi v e .
– If y ou are ev er unsure about safe operation,
stop w or k and ask y our super visor .
•If the v ehicle ev er vibrates abnor mally , stop
immediately , w ait for all motion to stop , and
inspect the v ehicle for damag e . R e pair all
damag e before commencing operation.
•Before g etting off of the seat:
1. Stop the mo v ement of the v ehicle .
2. Set the parking brak e .
3. T ur n the k ey to Off .
4. R emo v e the k ey .
Note: If the v ehicle is on an incline , bloc k
the wheels after g etting off of the v ehicle .
Braking
•Slo w do wn before y ou approac h an obstacle .
T his gi v es y ou extra time to stop or tur n a w a y .
Hitting an obstacle can damag e the v ehicle and
its contents . More impor tant, it can injure y ou
and y our passeng er .
•Gross V ehicle W eight (GVW) has a major
impact on y our ability to stop and/or tur n.
Hea vy loads and attac hments mak e a v ehicle
harder to stop or tur n. T he hea vier the load,
the long er it tak es to stop .
•Decrease the v ehicle speed if the carg o bo x has
been remo v ed and there is no attac hment on
the v ehicle . T he braking c haracteristics c hang e
and fast stops ma y cause the rear wheels to loc k
up , whic h ma y affect the control of the v ehicle .
•T urf and pa v ement are m uc h more slipper y
when they are w et. It can tak e 2 to 4 times
as long to stop on w et surfaces as on dr y
surfaces . If y ou dri v e through standing w ater
dee p enough to g et the brak es w et, they will
not w ork w ell until they are dr y . After dri ving
through w ater , y ou should test the brak es to
5

mak e sure they w ork properly . If they do not,
dri v e slo wly while putting light pressure on the
brak e pedal. T his will dr y the brak es out.
Operating on Hills
Operating the v ehicle on a hill may cause
tipping or r olling of the v ehicle, or the motor
may stall and y ou could lose head w ay on the
hill. T his could r esult in per sonal injur y .
• Do not operate on ex cessi v el y steep
slopes.
• Do not accelerate quickl y or slam on
the brak es when backing do wn a hill,
especiall y with a load.
• If the batteries r un lo w or y ou lose
head w ay on a hill, slo wl y back straight
do wn the hill. Nev er attempt to tur n the
v ehicle ar ound.
• Operate the v ehicle slo wl y on a hill and
use caution.
• A v oid tur ning on a hill.
• R educe y our load and the speed of the
v ehicle.
• A v oid stopping on hills, especiall y with
a load.
T hese extra cautions need to be tak en when
operating the v ehicle on a hill:
•Slo w do wn before star ting up or do wn a hill.
•If the batteries r un lo w or y ou begin to lose
headw a y while climbing a hill, g radually apply
the brak es and slo wly bac k straight do wn the
hill.
•T ur ning while tra v eling up or do wn hills can
be dang erous . If y ou ha v e to tur n while on a
hill, do it slo wly and cautiously . Nev er mak e
shar p or fast tur ns .
•Hea vy loads affect stability . R educe the w eight
of the load and y our speed when operating on
hills or if the load has a high center of g ra vity .
Secure the load to prev ent it from shifting and
tak e extra care when hauling loads that shift
easily (liquid, roc k, sand, etc .).
•A v oid stopping on hills , especially with a load.
Stopping while g oing do wn a hill will tak e
long er than stopping on lev el g round. If the
v ehicle m ust be stopped, a v oid sudden speed
c hang es , whic h ma y initiate tipping or rolling
of the v ehicle . Do not slam on the brak es
when rolling bac kw ard, as this ma y cause the
v ehicle to o v er tur n.
•W e strongly recommend installing the optional
R OPS Kit when operating on hilly ter rain.
Operating on Rough Terrain
R educe speed and load when operating on rough
ter rain, unev en g round, and near curbs , holes , and
other sudden c hang es in ter rain. Loads ma y shift,
causing the v ehicle to become unstable .
W e strongly recommend installing the optional
R OPS Kit when operating on rough ter rain.
Sudden changes in ter rain may cause a br upt
steering wheel mo v ement, possibl y r esulting
in hand and ar m injuries.
• R educe y our speed when operating on
r ough ter rain and near curbs.
• Grip the steering wheel loosel y ar ound
the perimeter . K eep y our hands clear of
the steering wheel spok es.
Loading and Dumping
T he w eight and position of the carg o and
passeng er can c hang e the v ehicle center of g ra vity
and v ehicle handling . T o a v oid loss of control and
personal injur y , follo w these guidelines:
•Do not car r y loads whic h ex ceed the load
limits described on the v ehicle w eight label;
refer to Specifications in Product Ov er view ,
pag e 20 , for v ehicle w eight limits . T he load
rating is for lev el surf aces onl y .
•R educe the w eight of the load when operating
on hills and rough ter rain to a v oid tipping or
o v er tur ning of the v ehicle .
•R educe the w eight of the load if the center of
g ra vity is high. Items suc h as bric ks , fer tilizer ,
or landscape timbers stac k higher in the bo x.
T he higher a load is stac k ed, the more lik ely
the v ehicle is to tip o v er . Distribute the load as
lo w as possible , making sure that the load does
not affect rear visibility .
6

•P osition the w eight of the load ev enly from
side to side . If y ou position the load to w ard
one of the sides , the v ehicle is more lik ely to
tip o v er while tur ning .
•P osition the w eight of a load ev enly from front
to bac k. If y ou position the load behind the
rear axle , it will reduce the w eight on the front
wheels . T his ma y result in a loss of steering
control or cause the v ehicle to tip o v er on hills
or bumpy ter rain.
•Use extra caution if the load ex ceeds the
dimensions of the bo x and when handling
off-center loads that cannot be centered. K ee p
loads balanced and secure to prev ent them
from shifting .
•Alw a ys secure loads so that they do not shift.
If a load is not secured, or y ou are transpor ting
a liquid in a larg e container suc h as a spra yer ,
the load can shift. T his shifting happens most
often while tur ning, g oing up or do wn hills ,
suddenly c hanging speeds , or while dri ving
o v er rough surfaces . Shifting loads can cause
the v ehicle to tip o v er .
T he w eight of the bo x may be hea vy .
Hands or other body par ts could be
cr ushed.
– K eep hands and other body par ts
clear when lo w ering the bo x.
– Do not dump materials on bystander s.
•Nev er dump a loaded carg o bo x while the
v ehicle is sidew a ys on a hill. T he c hang e in
w eight distribution ma y cause the v ehicle to
o v er tur n.
•W hen operating with a hea vy load in the carg o
bo x, reduce y our speed and allo w for sufficient
braking distance . Do not suddenly apply the
brak es . Use extra caution on slopes .
•Be a w are that hea vy loads increase y our
stopping distance and reduce y our ability to
tur n quic kly without tipping o v er .
•T he rear carg o space is intended for load
car r ying pur poses only , not for passeng ers .
•Nev er o v erload y our v ehicle . T he decal
(located on the rear frame) sho ws load limits
for the v ehicle . Nev er o v erload the attac hments
or ex ceed the Gross V ehicle W eight (GVW).
Handling and ServicingBatteries
•T o reduce the potential for fire , k ee p the
batteries and motor area free of ex cessi v e
g rease , g rass , lea v es , and accum ulation of dir t.
•Alw a ys disconnect and remo v e a batter y cable
before ser vicing any electrical components .
•Disconnecting any batter y cable will inhibit
operation of the electrical system.
•Batter y electrolyte contains sulfuric acid.
Sulfuric acid produces h y drog en g as whic h, in
the right propor tions is explosi v e .
– Alw a ys ser vice , store , and c harg e the
v ehicle in a w ell v entilated area.
– K ee p sparks and open flames a w a y from
the batteries .
– Do not smok e near the batteries .
– Nev er use an open flame to c hec k the lev el
or leakag e of batter y electrolyte .
•Use caution when handling and w orking
around electrolyte . T he sulfuric acid in
electrolyte can bur n skin and damag e clothing .
Fur ther more , it can be emitted as a g as that
can damag e y our lungs .
– W ear proper eye , hand, and face protection.
– Do not lean o v er the batteries at any time .
– A v oid breathing batter y fumes .
– Fill the batteries where clean w ater is alw a ys
a v ailable for flushing the skin.
– If y ou g et electrolyte on y our skin or eyes ,
flush the affected area for 20 min utes with
clean w ater . R emo v e acid soak ed clothing .
Seek medical attention immediately .
– K ee p c hildren and pets a w a y from the
batteries and electrolyte .
•Electrolyte is v er y poisonous .
– Do not drink electrolyte .
– If electrolyte is sw allo w ed, do not induce
v omiting; instead, drink larg e amounts of
w ater or milk follo w ed b y milk of magnesia,
beaten ra w eg gs , or v eg etable oil. Get
medical attention immediately .
– K ee p c hildren and pets a w a y from the
batteries and electrolyte .
7

•W hen not filling the batteries , k ee p the batter y
v ent caps tight on the batteries . Nev er operate
the v ehicle if any of the v ent caps are missing
or damag ed.
•W hen remo ving or installing the batteries , do
not allo w the batter y ter minals to touc h any
metal par ts of the v ehicle .
•Do not allo w metal tools to shor t betw een
the batter y ter minals and metal par ts of the
v ehicle . R emo v e all jew elr y and w atc hes before
ser vicing the batteries .
•Do not c hec k a batter y c harg e b y placing a
metal object across the posts . T his will cause
sparks whic h can cause an explosion.
•Alw a ys k ee p the batter y retainers in place to
protect and secure the batteries .
•R ead and understand the c harging instr uctions
before c harging the batteries; refer to Charging
the Batteries in Maintenance , pag e 29 . Also ,
tak e the follo wing precautions and actions
when c harging the batteries:
– T ur n the v ehicle On/Off switc h to Off
before connecting the c harg er to a po w er
source .
– Use only the batter y c harg er supplied with
the v ehicle to c harg e the batteries .
– Do not c harg e a damag ed or frozen batter y .
– Alw a ys unplug the A C po w er cord from the
po w er outlet before unplug ging it from the
v ehicle c harging rece ptacle to a v oid sparks .
– If during c harging a batter y g ets hot, begins
emitting larg e amounts of g asses , or spews
electrolyte , immediately disconnect the
c harg er po w er cord from the po w er outlet.
Ha v e the v ehicle ser viced b y an A uthorized
Ser vice Dealer before using it ag ain.
General Maintenance
•Only qualified and authorized personnel shall
be per mitted to maintain, re pair , adjust, or
inspect the v ehicle .
•Before ser vicing or making adjustments to the
v ehicle , stop the v ehicle , set the parking brak e ,
and remo v e the k ey to prev ent someone from
accidentally star ting it.
•T o mak e sure that the entire v ehicle is in g ood
condition, k ee p all n uts , bolts , and screws
properly tightened.
•Do not use open pans of fuel or flammable
cleaning fluids for cleaning par ts .
•If major re pairs are ev er needed or assistance
is required, contact an A uthorized T oro
Distributor .
•T o be sure of optim um perfor mance and safety ,
alw a ys purc hase g en uine T oro re placement
par ts and accessories . R e placement par ts and
accessories made b y other man ufacturers
could be dang erous . Altering this v ehicle in
any manner that ma y affect v ehicle operation,
perfor mance , durability , or its use , ma y result
in injur y or death. Suc h use could v oid the
product w ar ranty .
8

Safety and Instructional
Decals
Safety decals and instr uctions are easily visible to the operator and are located near any
area of potential dang er . R e place any decal that is damag ed or lost.
104-7214
1. Horn
4. Light on, OK 7. Rear lift2. Headlights
5. Light blinking, read the Operator’sManual.
8. Forward
3. Battery/hour meter 6. Cargo bed lift
9. Reverse
104–7215
1. Warning—read the Operator’s Manual.2. Explosion hazard—no re, open ames, or smoking around batteries.3. Tipping hazard—receive training before operating the machine, use caution and drive slowly while on slopes; drive slowly whenturning, keep the vehicle speed under 16 MPH (26 km/h) when carrying a full or heavy load and when driving on rough terrain.4. Falling and arm/leg injury hazards—do not carry passengers in the cargo bed and keep arms and legs inside of the vehicle at all times.
104-7207
1. Poison hazard—read the Operator’s Manual.2. Explosion hazard—no re, open ames, or smoking.3. Caustic liquid/chemical burn hazard—to perform rst aid,ush with water.
99–7350
1. Maximum tongue weight is 50 lb. (23 kg); maximum trailerweight is 400 lb. (181 kg).
9

112-3049
1. Read the Operator’s Manual.2. The maximum combined operator and passenger weight is400 lb (181 kg).3. The maximum cargo weight is 800 lb (362 kg).4. The base weight of the vehicle is 1500 lb (680 kg).5. The maximum gross vehicle weight is 2700 lb (1225 kg).
107-0257
1. Battery schematic
107-0295
1. Warning—read the Operator’s Manual for more informationon batteries; batteries contain lead, do not discard;disconnect the power cord from power source beforedriving vehicle.2. Explosion hazard—no re, open ames, or smoking; avoidsparks.
107-0356
1. Warning—do not touch moving objects, fan; do not touchthe hot surfaces; read the Operator’s Manual.
99–7954
1. Warning—read the Operator’s Manual .2. Falling hazard—do not carry passengers in the cargo bed.3. Explosion hazard, static discharge into fuel container—donot ll fuel containers in the cargo bed; place fuel containerson the ground before lling.
10

107-0287
1. Vehicle fuse, 10A
3. Open, 10A2. For fuse service, read theOperator’s Manual.
4. Accessory fuse, 10A
Battery Symbols
Some or all of these symbols are on your battery
1. Explosion hazard 6. Keep bystanders a safedistance from the battery.2. No re, open ame, orsmoking.
7. Wear eye protection;
explosive gases can causeblindness and other injuries3. Caustic liquid/chemical
burn hazard
8. Battery acid can causeblindness or severe burns.4. Wear eye protection
9. Flush eyes immediately
with water and get medicalhelp fast.5. Read the Operator’s
Manual.
10. Contains lead; do notdiscard.
11

Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
Wheel assembly
2
Install the rear wheels.
2
Wheel assembly
2
Install the front wheels.
3
Steering wheel
1
Install the steering wheel.
4
Bumper 1
Install the bumper.
5
Seat 2
Install the seats.
6
Hitch
1
Install the hitch.
Battery hold down
2
Battery hold down rod
2
Battery cables
7
Battery tray pads
4
Battery pad
1
Flange nut (3/8 inch)
27
Battery terminal protector spray
1
Install the batteries.
Cargo box
1
Right-hand pivot bracket
1
Left-hand pivot bracket
1
Flange head screw (3/8 x 1 inch)
4
Bolt (5/16 x 3/4 inch)
18
Flange nut (5/16 inch)
1
Install the cargo box.
9
No parts required
–
Check the tire pressure.
10
No parts required
–
Set the charger voltage.
11
No parts required
–
Adjust the front wheel toe-in.
Operator’s Manual
1
Parts Catalog
1
Safety Video
1
Registration Card
1
Predelivery Inspection Form
112
Key 2
Read the Operator’s Manual andwatch the video before operatingthe machine.
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
12

Step
1
Installing the Rear Wheels
Parts needed for this step:
2
Wheel assembly
Procedure
1. R emo v e the fasteners securing the wheels .
2. R emo v e the shipping brac k et secured to the
wheel studs .
3. Mount the wheels with the previously remo v ed
fasteners ( Figure 3 ) and tor que to 45-65 ft-lb
(61-88 N ⋅m).
Figure 3
1. Wheel assembly
3. Wheel stud (rear wheel hubshown)2. Wheel nut
Step
2
Installing the Front Wheels
Parts needed for this step:
2
Wheel assembly
Procedure
1. R emo v e the fasteners securing the wheels .
2. R emo v e the shipping brac k et from the spindles .
3. Apply thread loc k er (blue) to the screw threads .
4. Mount the wheels with the previously remo v ed
fasteners ( Figure 4 ) and tor que the bolts to
135-165 ft-lb (183-224 N ⋅m).
Figure 4
1. Tire and wheel assembly 4. Large washer2. Spindle
5. Screw3. Small washer
6. Dust cap
Step
3
Installing the SteeringWheel
Parts needed for this step:
1
Steering wheel
Procedure
1. R emo v e the n ut and w asher from the steering
shaft.
2. Slide the steering wheel and w asher onto the
shaft. P osition the steering wheel on the shaft
so that the cross beam is horizontal when the
tires are pointed straight ahead and the thic k er
spok e of the steering wheel is do wnw ard.
3. Secure the steering wheel to the shaft with the
w asher and n ut ( Figure 5 ). T or que the n ut to
18-22 ft-lb (24-29 N ⋅m)
13

Figure 5
1. Steering wheel 3. Washer2. Nut
4. Foam seal
Step
4
Installing the Bumper
Parts needed for this step:
1 Bumper
Procedure
1. R emo v e the 2 bolts , w ashers , and n uts secured
to the front of the frame .
2. Align the mounting holes and secure the
bumper to the frame with the fasteners
previously remo v ed ( Figure 6 ).
Figure 6
1. Bumper
Step
5
Installing the Seats
Parts needed for this step:
2 Seat
Procedure
Inser t the seat brac k et into the seat base opening
and pi v ot the seat do wnw ard ( Figure 7 ).
Figure 7
1. Seat bracket 2. Seat base
14

Step
6
Installing the Hitch
Parts needed for this step:
1
Hitch
Procedure
1. R emo v e the 4 bolts and n uts from the inside
rear of the frame .
2. Align the hitc h with the mounting holes on the
frame . Secure the hitc h with the screws and
n uts ( Figure 8 ).
Figure 8
1. Hitch
2. Left pivot bracket
Step
7
Installing the Batteries
Parts needed for this step:
2
Battery hold down
2
Battery hold down rod
7
Battery cables
4
Battery tray pads
1
Battery pad
2
Flange nut (3/8 inch)
1
Battery terminal protector spray
Procedure
T oro recommends the use of either T rojan T105
or T145, or US . Batter y US2200 or US145.
Batter y Specification: 6V 225AH @ 20hr rate
Dimensions: (LxWxH) (10-1/4 x 7-1/8 x 11-1/4
inc hes)
1. T ur n the k ey switc h to the Off position and
remo v e the k ey .
2. Install the batter y tra y pads into the rear frame
assembly as sho wn Figure 9 .
Figure 9
1. Battery tray pads2. Rear frame assembly
15

3. R emo v e the adhesi v e strip from the bac k of
the batter y pad and install it to the front inside
face of the rear frame as sho wn in Figure 10 .
Note: T he pad should be appro ximately 1/4
inc h belo w the bottom edg e of the upper set
of cut-out holes ( Figure 10 ).
Figure 10
1. Battery pad 3. Upper cut-out holes2. Front inside face
4. Install the batteries as sho wn in Figure 11 .
Note: P a y attention to the batter y polarity
when installing the new batteries ( Figure 11 ).
Incor r ect batter y ca ble r outing could
dama ge the v ehicle and ca bles causing
spar ks. Spar ks can cause the batter y
gasses to explode, r esulting in per sonal
injur y .
Al w ays ensur e the batter y polarity when
making connections.
Batteries can gi v e y ou a po w erful
electrical shock.
• Use tools with plastic handles or
wrap the handles of metal tools with
electrical tape.
• Be car eful not to contact both a
positi v e ter minal and a negati v e
ter minal at the same time.
Figure 11
5. Install the batter y retainers and tor que the n uts
to 150 to 200 in-lb (17 to 22 N ⋅m).
6. Connect the batteries tog ether with the batter y
cables included in loose par ts , as sho wn in
Figure 11 . Ensure the cable routing does not
allo w cables to contact any shar p edg es .
Important: Check all high cur r ent
batter y connections to ensur e they ha v e
been pr oper l y secur ed.
7. Tighten the bolt and secure the other side of
the clip with a new bolt (5/16 x 3/4 inc h) and
flang e n ut (5/16 inc h) ( Figure 11 ).
8. Connect the long, red, main positi v e lead
betw een the bank of batteries and the v ehicle
( Figure 11 ).
9. Connect the long, blac k, main neg ati v e lead
betw een the bank of batteries and the v ehicle
( Figure 11 ).
Loose or impr oper l y secur ed batter y
connections could dama ge the v ehicle
and ca bles causing spar ks. Spar ks can
cause the batter y gasses to explode,
r esulting in per sonal injur y .
Al w ays ensur e the batter y polarity when
making connections.
10. T or que the n uts securing all batter y cables to
120 to 180 inc h-lb (13.5 to 21 N ⋅m).
16

11. Coat the batter y ter minals with T oro batter y
ter minal protector .
12. Ensure that the r ubber boots on eac h batter y
cable are securely seated o v er the batter y
ter minals .
Step
8
Installing the Cargo Box
Parts needed for this step:
1
Cargo box
1
Right-hand pivot bracket
1
Left-hand pivot bracket
4
Flange head screw (3/8 x 1 inch)
1
Bolt (5/16 x 3/4 inch)
1
Flange nut (5/16 inch)
Procedure
1. P osition the carg o bo x onto the frame . T he
carg o bo x m ust la y flat and be centered.
2. Mount the left hand pi v ot brac k et to the left
rear cor ner of the frame with 2 flang e head
screws (3/8 x 1 inc h). T or que the screws to 16
ft-lb (22 N ⋅m). P osition the brac k et as sho wn
in Figure 8 .
3. Slide the carg o bo x mounting hole onto the
pi v ot brac k et ( Figure 12 ).
Figure 12
1. Cargo box 3. Cargo box mounting hole2. Pivot bracket
4. Inser t the right hand pi v ot brac k et into the
mounting hole in the carg o bo x and then
mount it to the frame . T or que the screws to
16 ft-lb (22 N ⋅m).
5. Ha v e another person help to raise the carg o
bo x.
6. Loosen the bolt securing the prop rod clip to
the frame until y ou can slide the J-hook end of
the prop rod under the clip ( Figure 13 ).
Figure 13
1. Prop rod
3. Bolt (5/16 x 3/4 inch)2. Prop rod clip
7. Tighten the bolt and secure the other side of
the clip with a new bolt (5/16 x 3/4 inc h)
( Figure 13 ).
8. Lo w er the carg o bo x.
Step
9
Checking the Tire Pressure
No Parts Required
Procedure
Chec k the tire pressure ev er y 8 hours or daily to
ensure proper lev els .
T he air pressure rang e in the front and rear tires
is 8-22 psi (55-152 kP a).
T he air pressure needed is deter mined b y the
pa yload car ried. Lo w er air pressure will pro vide
less compaction, a smoother ride , and few er tire
marks . Lo w er pressure should not be used for
hea vy pa yloads at high speeds .
17

Higher pressures should be used for hea vier
pa yloads at higher speeds . Do not ex ceed the
maxim um pressure .
Step
10
Setting the Charger Voltage
No Parts Required
Procedure
Important: T he incor r ect v olta ge setting on
the batter y charger can impair function and
dama ge the charger .
Alw a ys mak e sure the c harg er v oltag e setting
matc hes the v oltag e used to po w er the c harg er .
1. Locate the v oltag e selector on the rear of the
c harg er ( Figure 14 ).
2. Adjust the v oltag e setting b y mo ving the switc h
on the v oltag e selector upw ard or do wnw ard
to c hang e the v oltag e setting ( Figure 14 ).
220
200
100
120
G005241
Figure 14
1. Voltage selector 3. Switch2. Voltage setting window 4. Voltages by switch position
Adjust the v oltag e setting b y mo ving the switc h
on the v oltag e selector upw ard or do wnw ard to
c hang e the v oltag e setting
Alw a ys use the appropriate po w er cord for the
po w er outlet of the countr y or region c harging will
occur . Contact y our A uthorized T oro Dealer to
obtain the cor rect po w er cord if necessar y .
Step
11
Adjusting the Front WheelToe-in
No Parts Required
Procedure
T he toe-in should be 1/8-5/8 inc h (3-16 mm) with
the follo wing parameters:
•T he tire pressure should be at 12 psi (83 kP a).
•T he ride height should be cor rect before
setting the toe-in; refer to the Adjusting the
F ront Suspension procedure in Maintenance ,
pag e 29 .
•T he v ehicle should be dri v en bac k and for th a
few times to relax the A-ar ms .
•Measure the toe-in with the wheels facing
straight ahead and a 175-225 lb (79-102 kg)
operator in the dri v er’ s seat.
Note: T he dri v er should dri v e up to the
measurement area and sta y seated in the v ehicle
while the measurement is being tak en.
If the v ehicle will be r un with medium to hea vy
loads most of the time , set the toe-in on the
high side of the recommended amount. If it
is g oing to be r un with a light load most of
the time , set the toe-in on the lo w side of the
recommended amount.
1. Measure the distance betw een both of the
front tires at the axle height at both the front
and rear of the front tires ( Figure 15 ). A fixture
or alignment g aug e is needed for the rear
measurement of the front tires at axle height.
Use the same fixture or alignment g aug e to
accurately measure the front of the front tires
at axle height ( Figure 15 ).
18

Figure 15
1. Tire center line-back
4. Fixture2. Tire center line-front 5. Axle center line distance3. Axle center line
6. 6 inches (15 cm) ruler
2. If the measurement does not fall within the
specified rang e (refer to the dimensions and
parameters at the beginning of this procedure),
loosen the jam n uts at both ends of the tie
rods ( Figure 16 ).
Figure 16
1. Jam nut
2. Tie rod
3. R otate both tie rods to mo v e the front of the
tire inw ard or outw ard.
4. Tighten the tie rod jam n uts when the
adjustment is cor rect.
5. Ensure that there is full tra v el of the steering
wheel in both directions .
Step
12
Reading the Manual andViewing the Safety Video
Parts needed for this step:
1
Operator’s Manual
1
Parts Catalog
1
Safety Video
1
Registration Card
1
Predelivery Inspection Form
2 Key
Procedure
•R ead the Operator’ s Manual .
•View the safety video .
•Fill out the registration card.
•Complete the Pr edeli ver y Inspection F or m .
19

Product Overview
G005085
1
2
6
3
5
4
Figure 17
1. Steering wheel
3. Towing tongue
5. Cargo box release lever2. Parking brake 4. Charging receptacle 6. Cargo box
Controls
Accelerator Pedal
T he accelerator pedal ( Figure 18 ) gi v es y ou
the ability to v ar y g round speed of the v ehicle .
Pressing the pedal when the On/Off switc h is
on star ts the motor . Pressing the pedal far ther
increases g round speed. R eleasing the pedal will
slo w the v ehicle and the motor will stop r unning .
Figure 18
1. Accelerator pedal 2. Brake pedal
Brake Pedal
T he brak e pedal is used to stop or slo w the v ehicle
( Figure 18 ).
Brak es can become w or n or can be
misadjusted r esulting in per sonal injur y .
If brak e pedal tra v els to within 1 inch
(25 mm) of the v ehicle floor board, the
brak es must be adjusted or r epair ed.
Parking Brake
T he parking brak e is betw een the seats ( Figure 19 ).
W henev er the v ehicle is shut off or when lea ving
the v ehicle , the parking brak e m ust be eng ag ed
to prev ent accidental mo v ement of the v ehicle .
T o eng ag e the parking brak e , pull bac k on the
lev er . T o diseng ag e , push the lev er forw ard. If the
v ehicle is park ed on a stee p g rade , mak e sure that
the parking brak e is applied. Place bloc ks at the
do wnhill side of the wheels .
20