Toshiba RAS-10JKVP-E User manual

FILE NO. A02-015
SPLIT TYPE
RAS-10JKVP-E
RAS-10JAVP-E
RAS-13JKVP-E
RAS-13JAVP-E
PRINTED IN JAPAN, Jun.,2003 ToMo

– 85 –
12. EXPLODEDVIEWS AND PARTS LIST
12-1. Indoor Unit (1)
Location
Part Description
No.
201 43005516 Panel Ass’y, Front
202 43005547 Grille, Air Inlet
204 43080447 Filter, Air
205 43080446 Filter, Air
206 43063333 Panel, LED
207 43009630 Louver, Horizontal
208 43009649 Louver, Vertical
210 43070140 Hose, Drain, Plastic
211 4302C029 Motor, Louver
212 4302C038 Motor, Fan
213 4306A024 Cord, Motor, Louver
214 43039363 Band, Motor, Left
215 43039321 Base, Bearing
216 43020315 Fan, Cross Frow
217 43039314 Band, Motor
218 4301V028 Holder, Pipe
219 43049698 Pipe, Shield
220 43039324 Guide, Drain
221 43020253 Bearing, Rubber
Location
Part Description
No.
222 43049728 Guide, Drain, Left
223 43079268 Cap, drain
224 43044741 Evaporator
225 43047332 Pipe, Suction, 9.5DIA
226 43047331 Pipe, Delivery, 6.4DIA
227 43019904 Holder, Sensor, SUS
228 43067108 Cover,Terminal
229 43062247 Cover, Read
230 43082275 Plate, Installation
231 4306S402 Remote Controller
(10,13JKVP-E)
233 43003280 Body, Ass’y Back
234 43083071 Holder, Remote, Comtroller
235 43080486 Electrical Air Purifyin G Filter
236 4306S404 Generator, HV
237 43080473 Unit, Frame, Main
238 43080461 Unit, Ass’y, EP
239 43001609 Plate, Display (10,13JKVP-E)
241 4308N505 Owner’s Manual
201
226
225
221
235
216 207
220
224
202
239
206
204 241
222
212
228
234
229 214
231
217
218
211
213
230
208
227
205
210
223
219
233
215

– 86 –
Indoor Unit (2)
Location
Part Description
No.
401 4306A080 Terminal Block, 2P,
AC300V, 20A
402 43062189 Cover, E-Parts
403 43050382 Sensor, TC (F6)
404 43050400 Sensor,TA
405 4306A091 Housing, PU1, 4P
406 43051343 SW-Micro Ass’y
Location
Part Description
No.
407 4306A092 Housing, LED, 9P
408 4306S405 P.C.board Ass’y, WRS-LED,
MCC-900
411 4306S382 P.C.board Ass’y, MCC-891
(10JKVP-E)
412 4306S383 P.C.board Ass’y, MCC-891
(13JKVP-E)
401
404
403 402 411,412 405
406
407
237 236
238
408

– 87 –
12-2. Outdoor Unit
Location
Part Description
No.
1 43005368 Cabinet, Back, Ass’y
2 43005369 Cabinet, Upper, Ass’y
3 43005370 Cabinet, Front, Ass’y
4 4301V030 Guard, Fan (10,13JAVP-E)
5 43042461 Base, Ass’y
6 4301V012 Cover, Valve, Packed
7 43062230 Cover, Wiring, Ass’y
8 43019903 Hanger
9 43041612 Compressor, DA91A1F-45F
11 43046392 Valve, Packed, 6.35
12 43046391 Valve, Packed, 9.52
13 43147196 Bonnet, 1/4 IN, 6.4CU
14 43047401 Bonnet, 3/8 IN, 9.52CU
15 43047491 Tube, Capillary, I.D 1.5
17 43046422 Valve, Pulse, Modulating
18 36746552 Coil, PMV
Location
Part Description
No.
19 43055521 Reactor, CH-57
20 43050298 Thermostat, Bimetal,
CS-7 125
21 4302C033 Motor, Fan, ICF-140-43-1
22 43047667 Nut, Flange
23 43020322 Fan, Propeller
24 43097204 Nut
25 43049643 Cushion, Rubber
26 43063320 Holder, Sensor, 6-8, 9.52
27 43063321 Holder, Sensor, 4-8, 9.52
28 43063195 Holder, Thermostat, Bimetal
29 43063322 Holder, Sensor
31 43046344 Valve, 4 Way, CHV-0213
(10,13JAVP-E)
32 43046348 Coil, Solenoid,VHV-
01AI501A1 (10,13JAVP-E)
33 43032441 Nipple, Drain (10,13JAVP-E)

– 88 –
Location
Part Description
No.
701 43050334 Sensor, TD (F4)
702 43050382 Sensor, TC (F6)
703 43160469 Terminal Block, 6P,
AC250V, 20A
12-3. P.C. Board Layout
Location
Part Description
No.
704 43062228 Base, P.C.board, ABS
705 43063324 Heatsink, Aluminum
706 4306S380 P.C.board Ass’y, MCC813,
(10,13JAVP-E)
706(RAS-10,13JAVP-E)
704
703
705
702
701
RAS-10,13JAVP-E
TE SENSOR (Ø6)
TS SENSOR (Ø6)
TO SENSOR (Ø6)
TD SENSOR (Ø4)

Appendix-1
Appendix
Cord Heater Installation Work
Applicable Models: RAS-10JAVP-E, RAS-13JAVP-E
1. Required parts for installation work (Recommendation)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part name
Cord heater
Thermostat
Fuse
Fuse holder
P-shape clamp
Screw
Screw
Screw
Faston
Sleeve for Faston
Close-end
connector
Power cord
Thermostat fixing
plate
Q’ty
1
1
1
1
16
15
3
2
2
2
2
1
1
Specifications/Vendor
Drain line heaters CSC2 (1.5m, 40W/m) by Flexelec com.
(Please go to the following URL.)
http://www.flexelec.com
US-622AXRLQE by ASAHI KEIKI
Operating temperature: on 4 ± 4°C, off 15 ± 3°C
A thermostat holder is incorporated with a thermostat in the
package. (Please go to the following URL.)
http://www.asahikeiki.co.jp/product/product.html
On self-responsibility, you can use a product manufactured by
other company (For example, Texas Instruments) if its character-
istics are equivalent to those of ASAHI KEIKI. However, when the
shape of the thermostat holder is different from that of ASAHI
KEIKI, apply some treatment to No.13 themostat fixing plate and
then fix the holder.
ES3-5000, 250V / 5A by NAGASAWA Electric Co.
(Please go to the following URL.)
http://www.nagasawa-el.co.jp/
On self-responsibility, you can use a product manufactured by
other company if its characteristics are equivalent to those of
NAGASAWA Electric Co.
GM1H-02 by NAGASAWA Electric Co.
(Please go to the following URL.)
http://www.nagasawa-el.co.jp/
On self-responsibility, you can use a product manufactured by
other company if its characteristics are equivalent to those of
NAGASAWA Electric Co.
Use heat-resistance, weatherproof and non-hydrolytic type.
Material: 4-fluorinated ethylene copolymer
Harness diameter: Ø7.5
Use equivalence with the above specifications.
15 pieces are used to fix the cord heater to the outdoor unit base.
One piece is used to fix the power cords to the thermostat fixing
plate.
Self-tapping screw type-B Ø4 × 6mm, truss head, stainless
These screws are used to fix the cord heater to the outdoor unit
base with P-shape clamp.
Self-tapping screw type-B Ø4 × 8mm, truss head, stainless
Two screws are used to fix the thermostat fixing plate to the back
cabinet.
One screw is used to fix the power cord to the thermostat fixing
plate.
Self-tapping screw type-B Ø3.5 × 8mm, pan head
These screws are used to fix the thermostat to the thermostat
fixing plate with the thermostat holder.
#250 They are used for the connecting part to the thermostat.
UL sleeve for #250
Use the most appropriate connector with the power cord diameter.
2-cores x 0.75mm² or more, H05RN-F
Material: SGCC-Z08, Board thickness: 0.8t
Remarks
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
Procured locally
(Drawing attached)
NOTE: The parts on the above table are recommended parts.

Appendix-2
Appendix
2. Required tools for installation work
No.
1
2
3
4
5
6
7
8
9
Part name
Plus screwdriver
Wrench
Motor drill
Faston crimping tool
Close-end connector
crimping tool
Cutting plier
Stripper
Cutter knife
Insulation tape
Specifications
Drill diameter:
Ø3.2 and Ø5.0
Fixing jig for #250
Usage
It is used for disassembling and assembling of each cabinet.
It is used for disassembling and assembling of compressor fixing nuts.
It is used to make the additional holes on the base or the back cabinet.
3. Cord heater installation wiring diagram
LN
Fuse Thermostat Cord heater
Outdoor unit
Earth leakage circuit breaker Power supply for air conditioner
Earth leakage circuit breaker Power supply for cord heater
* Be sure to connect the fuse and the thermostat to LIVE side of the cord heater.
NOTE:
Separate the cord heater power from the air conditioner power, and connect it to its exclusive breaker.
By doing so, the power consumption can be decreased because the breaker can be turned off if there is no
possibility of freezing of the base in cooling operation, etc.
When the cord heater power is connected to the inverter P.C. board assembly or others without connected to the
exclusive breaker, the control P.C. board of the inverter assembly may cause a failure.

Appendix-3
Appendix
4. Cord heater installation work procedure
No. Photo / Explanatory diagram Procedure
1Remove each cabinet, inverter assembly, motor base assembly, and partition board assembly.
* Do not damage the electric parts such as cables, connectors, etc. while this work.
Remove the upper cabinet and the valve cover.
Related parts / Screws list
Used screw
Part name Screw type Quantity
Upper cabinet Ø4 × 10 2
Valve cover Ø4 × 10 1
1-1
Remove the front cabinet and the wiring cover.
Related parts / Screws list
Used screw
Part name Screw type Quantity
Front cabinet Ø4 × 10 7
Wiring cover Ø4 × 10 2
1-2
Remove the back cabinet.
Related parts / Screws list
Used screw
Part name Screw type Quantity
Back cabinet Ø4 × 10 7
1-3
Remove the inverter assembly.
No. Part name Connector No. Connector color
1 TE sensor CN600 White
2 TD sensor CN601 White
3 TO sensor CN602 White
4 TS sensor CN603 White
54-way valve
coil CN701 Yellow
6 PMV coil CN703 White
CN300 White
7 Fan motor CN301 White
8Compressor
lead (Intermediate connector) White
9 Case thermo CN500 White
10 Reactor
(2 pieces.) (Intermediate connector) White
1-4
Upper cabinet
Valve cover
Wiring cover
Front cabinet
Back cabinet

Appendix-4
Appendix
No. Photo / Explanatory diagram Procedure
Remove the motor base and the sound insulation board.
Related parts / Screws list
Used screw
Part name Screw type Quantity
Motor base assembly
(Including motor and fan) Ø4 × 10 2
1-5
Remove the partition plate assembly.
Related parts / Screws list
Used screw
Part name Screw type Quantity
Partition plate assembly
(Including reactor) Ø4 × 10 3
1-6
Remove the fixing screws of the heat exchanger and the
valve fixing plate. Remove the compressor fixing nut.
Related parts / Screws list
Used screw
Part name Screw type Quantity
Heat exchanger Ø4 × 10 1
Valve fixing plate Ø4 × 10 2
Compressor Ø8 nut 3
1-7
As shown in the left figure, remove the set of refrigeration cycle
assembly from the outdoor unit base.
* In this time, work attentively so that the cycle pipes are not
damaged by dent or deformation. Apply protective
measures to pipes if necessary.
1-8
Sound
insulation board
Motor base
assembly
Partition plate
assembly
3 positions
Valve fixing plate Heat exchanger
Compressor

Appendix-5
Appendix
No. Photo / Explanatory diagram Procedure
2
Cord heater installation work
Drill a hole on the outdoor unit base, and fix the cord heater to the outdoor unit base using P-shape clamp.
Connect the cord heater cables.
2-1 Using a motor drill, etc., drill Ø3.2 holes to the existing emboss on the outdoor unit base. (15 positions)
These holes are used to fix the cord heater to the outdoor unit base with P-shape clamp.
2-2
As shown in the left figure, install the cord heater (1.5m) to
the outdoor unit base by using P-shape clamp and screws
(Self-tapping screw type-B Ø4 × 6mm, stainless).
Pay attention to the direction of P-shape clamp so that it
is set to the same direction in the left figure.
* If the drain port is frozen due to installation status, etc.,
draw around the cord heater so that the end part of the
heater is inserted into the drain port. In this case, add
some fixing positions to fix the cord heater surely.
* The end part from the marked part of the cord heater
heats up. When there is the heating part near the
electric parts box, a fire may generate. Be sure to set
the heating part on the outdoor unit base at the fan
room side or near it. (within 20cm from the outdoor unit
base)
* Be careful that the cord heater does not hit the fan.
Fix the cord heater without any loosening or sag.
2-3
Drill a hole on the back cabinet for fixing the thermostat
fixing plate.
Ø5 hole at two positions
When drilling a hole on the back cabinet, be sure not to
damage the cabinet.
2-4
Perform end process and bundling of each cable.
Using fixing screws (Self-tapping screw type-B Ø3.5 ×
8mm), fix the thermostat to the thermostat fixing plate.
Perform end process for various lead cables and
connect them according to the wiring diagram.
Attach #250 Faston and UL-approved sleeves each to
the end of lead cables which are connected to the
thermostat.
Using insulation tape, apply protective measures to the
connected parts by the close-end connectors.
Using P-shape clamp and the screws (Self-tapping
screw type-B Ø4 × 8mm), fix the power cord to the
thermostat fixing plate.
When the power cord size does not match with P-shape
clamp, procure the most appropriate one at the local
site.
Added holeBack cabinet
120
65
46
Fuse
Fuse holder
Thermostat
Thermostat
fixing plate
P-shape clamp Power cord
Cord heater
* Transparent
cover side:
L side
Close-end connector
insulation tape
Enlarged
marked part
Heating part

Appendix-6
Appendix
No. Photo / Explanatory diagram Procedure
3
Assembly
Return a set of the refrigeration cycle assembly into the outdoor unit base and reassemble sound insulation board,
partition plate assembly, fan motor assembly, and back cabinet as original. Fix the thermostat fixing plate to the
back cabinet, built in the inverter assembly, and then connect various cables. After then, incorporate front cabinet,
upper cabinet, wiring cover, and valve cover as before.
3-1
Return a set of the refrigeration cycle assembly into the
outdoor unit base, and assemble sound insulation
board, partition plate assembly, fan motor assembly, and
back cabinet as original.
3-2
Using screws (Self-tapping screw type-B Ø4 × 8mm,
stainless), fix the thermostat fixing plate to the back
cabinet.
3-3
After incorporating the inverter assembly as before,
furthermore perform cable process for cord heater and
power cord.
For the cord heater, perform cable process so that there
is no looseness or sag at the fan side.
Perform cable process for the cord heater together with
the fan motor lead cable, and collect the remained part
of cables at cable process part of the inverter.
Draw the power cord for the cord heater out of cables of
the back cabinet.
* Check that there is the marked part of the cord heater
on the outdoor unit base or near it.
When there is the heating part near the electric parts
box, a fire may generate.
3-4 Incorporate front cabinet, upper cabinet, wiring cover, and valve cover as before.
4In installation work, connect power cord for the cord heater to another breaker separated from one for power cord
of the air conditioner.
Back cabinet Thermostat fixing plate
Perform cable process for collected
cord heater and fan motor lead cables.
Power cord for
cord heater
Put the remained parts of
the cord heater together.
Do not make cord heater loose.
Do not put the heating part near the electric parts box.

Appendix-7
Appendix
5. Drawing of thermostat fixing plate
10
5
56 46 36
8
11
Ø24
26
55˚
42
26
14
11
2-Ø3 burring hole
(Downward)
Ø3.4 burring hole
(Downward)
2-Ø3.4 burring hole
(Upward)
Material: SGCC-Z08, Thickness: 0.8t