Toshiba RAV-SM563AT-A User manual

R410A
PRINTED IN JAPAN, Dec., 2011 ToMo
FILE NO. A11-013
SERVICE MANUAL
SPLIT TYPE
These models are provided for exclusive use in Australia, based on the models for Europe.
However their model names and a part of the service parts have been changed.
Please refer to the following service manuals for each outdoor units.
OUTDOOR UNIT
<DIGITAL INVERTER>
RAV-SM563AT-A :A06-010
RAV-SM803AT-A :A06-010
RAV-SM1103AT-A :A06-010
RAV-SM1403AT-A :A06-010
RAV-SM1603AT-A :A07-009
<SUPER DIGITAL INVERTER>
RAV-SP564AT-A :A08-007
RAV-SP804AT-A :A08-007
RAV-SP1104AT-A :A07-003
RAV-SP1404AT-A :A07-003

CONTENTS
1. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ......................... 1
1-1. RAV-SM563AT-A, RAV-SM803AT-A .................................................... 1
1-2. RAV-SM1103AT-A, RAV-SM1403AT-A ................................................ 2
1-3. RAV-SM1603AT-A............................................................................... 3
1-4. RAV-SP564AT-A ................................................................................. 4
1-5. RAV-SP804AT-A ................................................................................. 5
1-6. RAV-SP1104AT-A, RAV-SP1404AT-A ................................................. 6
2. WIRING DIAGRAM...................................................................... 7
2-1. RAV-SM563AT-A, RAV-SM803AT-A .................................................... 7
2-2. RAV-SM1103AT-A, RAV-SM1403AT-A ................................................ 8
2-3. RAV-SM1603AT-A............................................................................... 9
2-4. RAV-SP564AT-A ............................................................................... 10
2-5. RAV-SP804AT-A ............................................................................... 11
2-6. RAV-SP1104AT-A, RAV-SP1404AT-A ............................................... 12
3. EXPLODED VIEWS AND PARTS LIST ..................................... 13
3-1. RAV-SM563AT-A, RAV-SM803AT-A .................................................. 13
3-2. RAV-SM1103AT-A, RAV-SM1403AT-A .............................................. 16
3-3. RAV-SM1603AT-A............................................................................. 19
3-4. RAV-SP564AT-A ............................................................................... 22
3-5. RAV-SP804AT-A ............................................................................... 25
3-6. RAV-SP1104AT-A, RAV-SP1404AT-A ............................................... 28

– 1 –
1-1. RAV-SM563AT-A, RAV-SM803AT-A
1. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
Unit:mm

– 2 –
1-2. RAV-SM1103AT-A, RAV-SM1403AT-A
Unit:mm

– 3 –
1-3. RAV-SM1603AT-A

– 4 –
1-4. RAV-SP564AT-A
Unit:mm

– 5 –
1-5. RAV-SP804AT-A

– 6 –
1-6. RAV-SP1104AT-A, RAV-SP1404AT-A

– 7 –
Color Identification
BLK BLU RED GRY PNK
: : : : :
BLACK BLUE RED GRAY PINK
WHI BRN ORN YEL PUR
: : : : :
WHITE BROWN ORANGE YELLOW PURPLE
NOTE
CM PMV FM TE TD TO TS IGBT DB CT
: : : : : : : : : :
Compressor Pulse motor valve Fan motor Heat exchanger Temp. Sensor Discharge Temp. Sensor Outdoor Temp. Sensor Suction Temp. Sensor Insulated Gate Bipolar Transistor Rectifier Curreut Transformer
6 5 4 3 2 1
6 4 3 2 1
PMV
CN700
CN603
L01 Varistor
Varistor
Surge absorber
Q300~305 MOS-FET
Q200~205 IGBT
CN602 CN601 CN600
P02 WHI CN806
WHI
BLK
ORN
WHI
WHI
RED
CN300
CN500
BLK WHI RED
Fan motor
Pulse motor valve
3 2 1
3 2 1
3 2 1
3 1
FM
TS
(Suction pipe temp. sensor)
3 2 1
3 1
TD
(Discharge pipe temp. sensor)
2 1
2 1
TO
(Outdoor temp. sensor)
2 1
2 1
4 52 312
2
3 3
1 1
2 2
3 3
1 1
1 1
2 2
3 3
1 1
TE
(Condenser pipe temp. sensor)
For optional P.C. Board
Reactor
Reactor
Coil for 4-WAY VALVE
F01 Fuse T25A AC250V
F03 Fuse T3.15A AC250V
Fuse 250V~
T6.3A
To indoor Power supply
220-240V~ 50Hz
RED
BLKP30P31CN605
BLK
P11
RED
Compressor
WHI BLK
P04 P05 P06
P19 P34 DB01
DB02
C12 C14
L03 C13
P35 P20 P21 P22 P23 P24 P25
ORN YEL YEL BRN YEL
P18 P08
SW802
MCC-1530
Sub P.C. Board
P.C. Board
(MCC-5009)
RED
Q404
P7P32P33
PUR
CN701
P03
ORN
P10
BLK
GRN/YEL
NL321
2 1
2 1
2 1
2
3 3
1
Reactor
Power
relay
Relay
CT
R219 R220
R221
R319 R320
R321
CM
WHI
BLK
CAUTION : HIGH VOLTAGE
The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand The 4-way valve coil is turned on while the cooling operation
ORN 49C ORN
2 1
2 1
2-1. RAV-SM563AT-A, RAV-SM803AT-A
2. WIRING DIAGRAM

– 8 –
Color Identification
BLK BLU RED GRY PNK
: : : : :
BLACK BLUE RED GRAY PINK
WHI BRN ORN YEL PUR
: : : : :
WHITE BROWN ORANGE YELLOW PURPLE
P.C. board
(MCC-1438)
SUB P.C. board
(MCC-1531)
4 4
5 5
2 2
3 3
1 1
21
1
2 2
1 1
2
1 1
4 4
5 5
2 2
3 3
1 1
PNK
ORN
RED
BLU
WHI
3 3
1 1
3 3
1 1 2
3 3
1 1
YEL
BLU
BLK
CN06 RED CN04
WHI
2 2
1 1
CN600
BLK
TH
TS TE TO
CN09 RED
YEL BLU
CN10 WHI CN11 BLK
WV U
TD
CN800 RED CN03
WHI
CN605
WHI
2
3 3
1 1
2 31 5 64 87
CN600
WHI
CN801
CN500 BLU Thermostat for
compressor
2 2
1 1
CN604
WHI
2 2
1 1
CN601
WHI
5 5
31
1
5 53
1 1
RED
BLK
CN13 RED
F02 Fuse T25A, 250V~
CN01 RED
F01 Fuse T25A, 250V~
CN01 CN02 CN03
CN05 WHI
Power factor
control
CN04 WHI
CN702 WHI CN301
WHI CN300
WHI CN804
BLU
IGBT MODULE
P17
P18
P19
P28 GRY
P29 ORN
P21 BRN
P24 RED
P20
CM
Compressor
~ ~ ~
RY01
GRY
GRY
P13
P12
2 2
1 1
WHI
WHI
RED
WHI
BLK
P09
P08
Reactor Reactor
RED
GRY
PNK
YEL
Fuse
T6.3A,
250V~
To indoor unit
Power supply
220-240V~ 50Hz
NL 1 2 3
1 3 3
1
1 3 3
1
5 5
4 4
5 6
6
2 2
3 3
1 1
4 4
5 5
2 31
1
4 4
5 5
2 2
3 3
1 1
4 4
5 5
2 2
3 3
1 1
PMV
2 2
3 3
1 1
FM
RED RED
Coil for 4-WAY Valve WHI
BLK
RED
WHI
BLK
CN02 BLK
Serial commu- nication circuit
Pulse motor valve Fan motor
F01 Fuse T3.15A 250V~
RY300
CN700 YEL
BLU
WHI
BLU
20SF
1 3 3
1
1 1 2 2
Optional
P.C. board
MCC-1522
49C
ORN
ORN
Fuse F300 T5A, 250V
Fan motor drive circuit
CM PMV FM TE TH TD TO TS IGBT
: : : : : : : : :
Compressor Pulse motor valve Fan motor Heat exchanger Temp. Sensor Temp. Sensor Discharge Temp. Sensor Outdoor Temp. Sensor Suction Temp. Sensor Insulated Gate Bipolar Transistor
NOTE
2-2. RAV-SM1103AT-A, RAV-SM1403AT-A

– 9 –
2-3. RAV-SM1603AT-A

– 10 –
2-4. RAV-SP564AT-A

– 11 –
2-5. RAV-SP804AT-A

– 12 –
2-6. RAV-SP1104AT-A, RAV-SP1404AT-A

– 13 –
3. EXPLODED VIEWS AND PARTS LIST
3-1. RAV-SM563AT-A, RAV-SM803AT-A

– 14 –
Location Part No. Description
No.
1 43005657 CABI, FRONT
2 43005642 CABINET, UPPER
3 43F05658 CABI, SIDE, RIGHT
4 43F05634 CABINET, SIDE, LEFT
5 4301V035 GUARD, FAN
6 43F1V053 GUARD, FIN
7 43100346 BASE ASSY
8 43119471 COVER, VALVE, PACKED
9 43162055 COVER, WIRING, ASSY
10 43041786 COMPRESSOR, DA150A1F-20F
11 4314G204 CONDENSER ASSY
12 4314G251 CONDENSER ASSY
13 37546845 VALVE, PACKED, 6.35
14 43046508 VALVE, PACKED, 12.7
15 43146686 VALVE, PACKED, 9.52
16 43146681 VALVE, PACKED, 15.9
17 43147196 BONNET, 1/4 IN
18 43147195 BONNET, 1/2 IN
19 43194029 BONNET, 5/8 IN
20 43F47401 BONNET, 3/8 IN
21 43046444 VALVE, 4-WAY,STF-0108Z
22 43046445 VALVE, 4-WAY, STF-0213Z
23 43146722 COIL, SOLENOID, STF-01AJ502E1
24 43146695 VALVE, PULSE, MODULATING, CAM-B30YGTF-2
25 43046487 COIL, PMV, CAM-MD12TF-12
26 43F55521 REACTOR, CH-57
27 43F2C068 MOTOR,FAN,ICF-140-43-4R
28 43F20329 FAN,PROPELLER,PJ421
29 43F47669 NUT, FLANGE
30 43F32441 NIPPLE, DRAIN
31 43F89160 CAP, WATERPROOF
32 43F50407 THERMOSTAT,BIMETAL
33 43F63339 HOLDER, SENSOR (TO)
34 43F49749 RUBBER, CUSHION
35 43F63321 HOLDER, SENSOR (TD)
36 43F63322 HOLDER, SENSOR (TS)
37 43F63325 HOLDER, SENSOR (TE)
38 43F63317 HOLDER,THERMOSTAT
39 4314Q063 MUFFLER, 5/8
40 4314Q064 MUFFLER, 1/2
41 43160634 LEAD, ASSY, COMORESSOR
Model Name RAV-
SM563AT-A SM803AT-A
11
11
11
11
11
11
11
11
11
11
1
1
1
1
1
1
1
1
1
1
1
1
11
11
11
22
11
11
11
11
22
11
11
33
11
11
11
11
1
1
11

– 15 –
Inverter assembly
Location Part No. Description
No.
701 43150319 SENSOR ASSY, SERVICE
702 43050425 SENSOR ASSY, SERVICE
703 43F62228 BASE, PC BOARD
704 43160566 TERMINAL BLOCK, 6P, 20A
705 4316V293 PC BOARD ASSY, SW, MCC-1530
706 4316V284 PCBORD ASSY, MCC-5009
707 43160571 FUSE, HOLDER, 15A, 250V
708 43160590 FUSE
709 43158192 REACTOR, CH-43
Model Name RAV-
SM563AT-A SM803AT-A
11
33
11
11
11
11
11
11
11

– 16 –
3-2. RAV-SM1103AT-A, RAV-SM1403AT-A

– 17 –
Location Part No. Description
No.
1 43005727 CABINET, AIR, OUTLET
2 43100350 CABINET, FRONT, ASSY
3 43100349 CABINET, SIDE, ASSY
4 43100355 PLATE, ROOF
5 4301V071 GUARD, FIN
6 43191651 GUARD, FAN
7 43122065 BELL MOUTH
8 43F47669 NUT, FLANGE
9 43120224 FAN, PROPELLER, PE492
10 43121744 MOTOR, FAN, ICF-280-100-1R
11 4314G209 CONDENSER ASSY
12 43100347 PANEL, FRONT, PIPING
13 43100345 PANEL, BACK, PIPING
14 43119390 HANGER
15 43041787 COMPRESSOR, DA420A3F-21M
16 43F50407 THERMOSTAT, BIMETAL
17 43F63317 HOLDER,THERMOSTAT
18 43100343 BASE ASSY
19 43197183 BOLT, COMPRESSOR
20 43149324 RUBBER, CUSHION
21 43046445 VALVE, 4-WAY, STF-0213Z
22 43146722 COIL, SOLENOID, STF-01AJ502E1
23 43146634 VALVE, PULSE, MODULATING,UKV-25D22
24 43046494 COIL, PMV, ASSY, UKV-A040
25 43148170 ACCUMULATOR ASSY, 2.5L
26 43146686 VALVE, PACKED, 9.52
27 43146724 VALVE, BALL, SBV-JA5GTC-1
28 43F47401 BONNET, 3/8 IN
29 43194029 BONNET, 5/8 IN
30 43158190 REACTOR, CH-62-ZT
31 43F19904 HOLDER, SENSOR (TS)
32 43F63188 HOLDER, TC SENSOR
33 43063332 HOLDER, SENSOR
34 4314Q069 STRAINER
35 4314Q033 STRAINER
36 43F89160 CAP, WATERPROOF
37 43F32441 NIPPLE, DRAIN
38 43160630 LEAD, ASSY, COMORESSOR
Model Name RAV-
SM1103AT-A SM1403AT-A
11
11
11
11
11
11
11
11
11
11
11
11
11
22
11
11
11
11
33
33
11
11
11
11
11
11
11
11
11
22
22
11
11
11
11
11
11
11

– 18 –
Inverter assembly
Location Part No. Description
No.
701 43150319 SENSOR ASSY, SERVICE
702 43050425 SENSOR ASSY, SERVICE
703 43160565 TERMINAL BLOCK, 3P, 20A
704 43131052 RECTIFIER
705 43160567 TERMINAL BLOCK, 3P, 30A
706 4316V283 PC BOARD ASSY, CDB, MCC-1531
707 4316V291 PC BOARD ASSY, IPDU, MCC-1438
708 43150320 SENSOR ASSY, SERVICE
709 43160571 FUSE, HOLDER, 15A, 250V
710 43160590 FUSE
Model Name RAV-
SM1103AT-A SM1403AT-A
11
33
11
11
11
11
11
11
11
11