Toshiba RAV-SM563AT-A User manual

R410A
PRINTED IN JAPAN, Dec., 2011 ToMo
FILE NO. A11-013
SERVICE MANUAL
SPLIT TYPE
These models are provided for exclusive use in Australia, based on the models for Europe.
However their model names and a part of the service parts have been changed.
Please refer to the following service manuals for each outdoor units.
OUTDOOR UNIT
<DIGITAL INVERTER>
RAV-SM563AT-A :A06-010
RAV-SM803AT-A :A06-010
RAV-SM1103AT-A :A06-010
RAV-SM1403AT-A :A06-010
RAV-SM1603AT-A :A07-009
<SUPER DIGITAL INVERTER>
RAV-SP564AT-A :A08-007
RAV-SP804AT-A :A08-007
RAV-SP1104AT-A :A07-003
RAV-SP1404AT-A :A07-003

CONTENTS
1. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ......................... 1
1-1. RAV-SM563AT-A, RAV-SM803AT-A .................................................... 1
1-2. RAV-SM1103AT-A, RAV-SM1403AT-A ................................................ 2
1-3. RAV-SM1603AT-A............................................................................... 3
1-4. RAV-SP564AT-A ................................................................................. 4
1-5. RAV-SP804AT-A ................................................................................. 5
1-6. RAV-SP1104AT-A, RAV-SP1404AT-A ................................................. 6
2. WIRING DIAGRAM...................................................................... 7
2-1. RAV-SM563AT-A, RAV-SM803AT-A .................................................... 7
2-2. RAV-SM1103AT-A, RAV-SM1403AT-A ................................................ 8
2-3. RAV-SM1603AT-A............................................................................... 9
2-4. RAV-SP564AT-A ............................................................................... 10
2-5. RAV-SP804AT-A ............................................................................... 11
2-6. RAV-SP1104AT-A, RAV-SP1404AT-A ............................................... 12
3. EXPLODED VIEWS AND PARTS LIST ..................................... 13
3-1. RAV-SM563AT-A, RAV-SM803AT-A .................................................. 13
3-2. RAV-SM1103AT-A, RAV-SM1403AT-A .............................................. 16
3-3. RAV-SM1603AT-A............................................................................. 19
3-4. RAV-SP564AT-A ............................................................................... 22
3-5. RAV-SP804AT-A ............................................................................... 25
3-6. RAV-SP1104AT-A, RAV-SP1404AT-A ............................................... 28

– 1 –
1-1. RAV-SM563AT-A, RAV-SM803AT-A
1. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
Unit:mm

– 2 –
1-2. RAV-SM1103AT-A, RAV-SM1403AT-A
Unit:mm

– 3 –
1-3. RAV-SM1603AT-A

– 4 –
1-4. RAV-SP564AT-A
Unit:mm

– 5 –
1-5. RAV-SP804AT-A

– 6 –
1-6. RAV-SP1104AT-A, RAV-SP1404AT-A

– 7 –
Color Identification
BLK BLU RED GRY PNK
: : : : :
BLACK BLUE RED GRAY PINK
WHI BRN ORN YEL PUR
: : : : :
WHITE BROWN ORANGE YELLOW PURPLE
NOTE
CM PMV FM TE TD TO TS IGBT DB CT
: : : : : : : : : :
Compressor Pulse motor valve Fan motor Heat exchanger Temp. Sensor Discharge Temp. Sensor Outdoor Temp. Sensor Suction Temp. Sensor Insulated Gate Bipolar Transistor Rectifier Curreut Transformer
6 5 4 3 2 1
6 4 3 2 1
PMV
CN700
CN603
L01 Varistor
Varistor
Surge absorber
Q300~305 MOS-FET
Q200~205 IGBT
CN602 CN601 CN600
P02 WHI CN806
WHI
BLK
ORN
WHI
WHI
RED
CN300
CN500
BLK WHI RED
Fan motor
Pulse motor valve
3 2 1
3 2 1
3 2 1
3 1
FM
TS
(Suction pipe temp. sensor)
3 2 1
3 1
TD
(Discharge pipe temp. sensor)
2 1
2 1
TO
(Outdoor temp. sensor)
2 1
2 1
4 52 312
2
3 3
1 1
2 2
3 3
1 1
1 1
2 2
3 3
1 1
TE
(Condenser pipe temp. sensor)
For optional P.C. Board
Reactor
Reactor
Coil for 4-WAY VALVE
F01 Fuse T25A AC250V
F03 Fuse T3.15A AC250V
Fuse 250V~
T6.3A
To indoor Power supply
220-240V~ 50Hz
RED
BLKP30P31CN605
BLK
P11
RED
Compressor
WHI BLK
P04 P05 P06
P19 P34 DB01
DB02
C12 C14
L03 C13
P35 P20 P21 P22 P23 P24 P25
ORN YEL YEL BRN YEL
P18 P08
SW802
MCC-1530
Sub P.C. Board
P.C. Board
(MCC-5009)
RED
Q404
P7P32P33
PUR
CN701
P03
ORN
P10
BLK
GRN/YEL
NL321
2 1
2 1
2 1
2
3 3
1
Reactor
Power
relay
Relay
CT
R219 R220
R221
R319 R320
R321
CM
WHI
BLK
CAUTION : HIGH VOLTAGE
The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand The 4-way valve coil is turned on while the cooling operation
ORN 49C ORN
2 1
2 1
2-1. RAV-SM563AT-A, RAV-SM803AT-A
2. WIRING DIAGRAM

– 8 –
Color Identification
BLK BLU RED GRY PNK
: : : : :
BLACK BLUE RED GRAY PINK
WHI BRN ORN YEL PUR
: : : : :
WHITE BROWN ORANGE YELLOW PURPLE
P.C. board
(MCC-1438)
SUB P.C. board
(MCC-1531)
4 4
5 5
2 2
3 3
1 1
21
1
2 2
1 1
2
1 1
4 4
5 5
2 2
3 3
1 1
PNK
ORN
RED
BLU
WHI
3 3
1 1
3 3
1 1 2
3 3
1 1
YEL
BLU
BLK
CN06 RED CN04
WHI
2 2
1 1
CN600
BLK
TH
TS TE TO
CN09 RED
YEL BLU
CN10 WHI CN11 BLK
WV U
TD
CN800 RED CN03
WHI
CN605
WHI
2
3 3
1 1
2 31 5 64 87
CN600
WHI
CN801
CN500 BLU Thermostat for
compressor
2 2
1 1
CN604
WHI
2 2
1 1
CN601
WHI
5 5
31
1
5 53
1 1
RED
BLK
CN13 RED
F02 Fuse T25A, 250V~
CN01 RED
F01 Fuse T25A, 250V~
CN01 CN02 CN03
CN05 WHI
Power factor
control
CN04 WHI
CN702 WHI CN301
WHI CN300
WHI CN804
BLU
IGBT MODULE
P17
P18
P19
P28 GRY
P29 ORN
P21 BRN
P24 RED
P20
CM
Compressor
~ ~ ~
RY01
GRY
GRY
P13
P12
2 2
1 1
WHI
WHI
RED
WHI
BLK
P09
P08
Reactor Reactor
RED
GRY
PNK
YEL
Fuse
T6.3A,
250V~
To indoor unit
Power supply
220-240V~ 50Hz
NL 1 2 3
1 3 3
1
1 3 3
1
5 5
4 4
5 6
6
2 2
3 3
1 1
4 4
5 5
2 31
1
4 4
5 5
2 2
3 3
1 1
4 4
5 5
2 2
3 3
1 1
PMV
2 2
3 3
1 1
FM
RED RED
Coil for 4-WAY Valve WHI
BLK
RED
WHI
BLK
CN02 BLK
Serial commu- nication circuit
Pulse motor valve Fan motor
F01 Fuse T3.15A 250V~
RY300
CN700 YEL
BLU
WHI
BLU
20SF
1 3 3
1
1 1 2 2
Optional
P.C. board
MCC-1522
49C
ORN
ORN
Fuse F300 T5A, 250V
Fan motor drive circuit
CM PMV FM TE TH TD TO TS IGBT
: : : : : : : : :
Compressor Pulse motor valve Fan motor Heat exchanger Temp. Sensor Temp. Sensor Discharge Temp. Sensor Outdoor Temp. Sensor Suction Temp. Sensor Insulated Gate Bipolar Transistor
NOTE
2-2. RAV-SM1103AT-A, RAV-SM1403AT-A