Toshiba H9 ASD Guide

H9 ASD
Simple Start Guide
H9 ASD Simple Start Guide
The H9 ASD Simple Start Guide provides instructions on installation and operating procedures only.
For additional information regarding your new H9 ASD, consult the H9 ASD Installation and Operation Manual .
DO NOT attempt to install or operate the H9 ASD until you have read and understood all of the user directions
contained in this guide, and the p rod uc t saf ety inform at ion and prod uc t la els c onta ined in th e H9 ASD Installation
and Operation Manual . Equipment wa rning la els pr ovide use ful inform at ion and ind ica te an imm in ent ly haz ardous
situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures are
not followed.
Installation and operat ion sh all e performed y qualif ied p erson ne l only.
Frequently Asked Questions
General
Q : I did not receive an Installation an d Operation Manual with my ASD. How can I get one?
A : The H9 ASD Quick Start Guide
and the H9 ASD Installation and Operation Manual can e downloaded from our we site. To request a hard-copy of either document
contact the Toshi a Customer Support Center or your local Toshi a distri utor.
Q :
Does Toshi a offer training courses?
A :
Yes. Training courses are offered at TIC headquarters in Houston, Texas. There are two types of training — maintenance and repair (nominal fee), and applications (free). Our instructors have years
of hands-on experience in their respective fields and are continually eing trained on new products. Students will gain valua le experience on the equipment and trou leshoot real faults that
may e incurred during normal ASD setup, operation, and maintenance.
For a listin g of upcomin g training courses or to register, visit our we site an d click o n the trainin g ta .
Q : Where can I find
additional informatio n a out Toshi a International Corporation (TIC) and TIC products?
A : Additional information can e foun d on our we site . You may also contact TIC for additional information y writing to 13131 West Little York Rd., Houston, Texas, 77041, via
telephone at [phone], or via fax at [phone].
Application Specific
Q : Who is considered qualified personnel?
A :
A qualified person is one who has the skills and knowledge a out the construction, installation, operation, and maintenance of the equipment and has received safety training on the hazards
involved. Qu alified person nel are a le to recognize and properly add ress hazard s associa ted with the application of motor-driv en equipment, and are trained to safely energize, de-energize
and
ground said equipment, to safely lockout/tagout circuits and equipment, and clear faults in accordance with esta lished safety practices.
Q :
What d o I do if my mo tor is rotati ng in the wro ng d irection?
A :
Qualified personnel should reverse any two of the three ASD output power leads (U/T1, V/T2, or W/T3) connected to the motor.
Q :
For safety and application-specific reasons I need to remotely mount the ASD. How do I accomplish this?
A :
Select a mounting location that is easily accessi le y the user and mark the location of the screw holes. After drilling the screw holes, attach and secure the Electronic Operator Interface (EOI) to
the front side of the mounting location. Connect the extension ca le. For information on required hardware or for instructions on remote mounting using a Remote Mounting Kit, consult the H9
ASD Installation and Operation Manual .
If further assistance is required, contact the Toshi a Customer Support Center.
Q :
I followed all of the instructions ut my motor will not run. What now?
A : Ensure that the input power to the ASD is connected and that the voltage at R/L1, S/L2, and T/L3 are as specified for your unit.
Ensure that the terminals of the terminal oard are configured
correctly for your application.
Perform a Rese t (to factor y def au lt settin gs). Ensure that the Local/Remote key is as required for your application and that you have provided a run command. If
further assistance is required,
contact the Toshi a Customer Support Center.
Q :
During system operation I receive error messages that I do not understand. W here can I find information a out trips/faults/alarms and trou leshooting?
A :
A complete list of LED and LCD screen displays, trip/fault/alarm descriptions and a list of possi le causes of all trips/faults/alarms can e found in the H9 ASD Installation and Op eration Man ual .
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3. Connectivity
Contact With Energized Wiring Will
Cause Severe Injury Or Loss Of Life.
DANGER
!
When using an ASD output disconnect, the ASD and the motor MUST e s topp ed efore the
disconnect is either opened or closed. Closing the output disconnect while the 3-phase output
of the ASD is active may result in equipment damage or injury to personnel.
De-energize and lockout/
tagout the main power,
control power, and
instrumentation connections
efore connecting or
disconnecting the power
wiring to the equipment or
opening the enclosure
door.
Connect the 3-phase input
power to the ASD to terminals R/L1 , S/L2 , and
T/L3 . Connect the 3-phase output power from
terminals U/T1 , V/T2 , and W/T3
to the motor. Ens ure that all wiring is performed in accordance
with
national, state, and local electrical codes.
Install a circuit disconnecting device and ranch circuit protection in accordance with the fault
current settings of the ASD and th e 2008 NEC Ar ticle 430.
The default settings of the ASD require the use of a factory-installed jumper from
the CC to ST
terminals to e na le th e ASD.
For 2-Wire Control and 3-Wire Control open the enclosure
door to gain access to the Terminal
Board and continue elow.
-Wire Control
Install a switch as descri ed elow from the F and/or R terminals to the CC terminals. Close or
reattach the en closu re d oor.
1 — Nor mally
open switch that will e used to provide the forward run command (Set to
Forward).
2 — Normally
open switch tha t will e used to provide the reverse run command (Set to
Reverse).
3-Wire Control
Install momentary push uttons as descri ed elow from the F and/or R terminals to the CC
terminal. Close or reatta ch the enclosure door.
1 — Nor mally
open momentary push utton that will e used to provide the forward run
command (Set to Forward).
2
— Normally open momen ta ry push utton that will e used t o provide the reverse ru n
command (Set to Reverse).
3 — Norm ally
closed momen tar y push utton that will e used to hold the output frequency
upon termination of the run command (Set to Hold
: F115 = 50 (Hold, N.O.) .
Bef o re t rning o n the AS D ens r e tha t:
The enclosure door is closed or reattached, and secure.
Terminals R/L1 , S/L2 , and T/L3 are
connected to the
input power and terminals U/T1 , V/T2 , and W/T3 are connected to the motor .
The 3-phase inpu t voltag e is as specified and there are no shorts and all grounds are secure .
RES CC F R S1 S2 S3 S4 CC ST FP +SU
1
2
3
TB3
3-Wire Sta rt/St op C ontr ol C onnections
3-Phase Input/Output Connections
2-Wire Start/Stop Control Connections
RES CC F S1 S2 S3 S4 CC ST FP +SU
TB3
R
1
2
1. Receipt & Identifica tion
Inspect the equipmen t fo r damag e that ma y have occu rred du ring
shipping.
DO NOT install or energize equipment that has een damaged.
Ensure that the rated capacity and model num er on the nameplate
conform to order specifications.
Use proper lifting techniq ues when moving the H9 ASD.
Contact your Toshi a Sa les Representative to report discrepancies or
for assista nce if required.
H9 ASD Name plate
2. Mountin
Only qualified personnel should install this equipment.
The installation of the equipment should conform to the 2008 National Electrical Code
(NEC)
Article 110, OSHA, as well as any oth er applica le na tional, regio na l, or industry codes and
standards.
Installation pr acti ces sh all con for m to the la test rev ision of
the NFPA 70E Electrical Safety
Requirements for Employee Workplace.
It is the responsi ility of the H9 ASD installer/maintenance personnel to ensure that the unit is
installed in an enclosure that will protect personnel against electric shock.
Location
Select a mounting location tha t is easily accessi le and has adequate working space. Proper
illumination is required for making in specti ons,
adjustments, and performing equipment
maintenance.
DO NOT mount the H9
ASD in a locatio n that would produce catastrophic results if it were to
fall from its mounting location (eq uipment damage and/or injury to personnel).
Avoid installation in direct sunlight or in areas where vi ration, heat, humidity, dust, fi ers,
metal particles, explosive/corrosive mists or ga ses, sources of electrical nois e are presen t, or
where it would e exposed to harmful liquids, solvents, or other fluids
.
Temperature
The am ien t o pe ra t in g t e mper a t ur e rat in g is 1 4 to 104 F (-10 to 40 C).
Ventilation
Install the unit in an upright position and in a well-ventilated area.
When installing adjacent ASDs horizontally, Toshi a recommends
at least 5 cm of space
etween units. However, if the top cover is removed from each ASD then horizontally
moun t ed ASDs may e insta lled sid e- y- sid e wit h no space i n- et w een th e adj a cen t A SDs
.
For 230- v olt ASDs, a m in imu m of 10 cm of space i s requ ir ed a ov e an d e lo w adj a cen t A SDs
and any o struction. For 460-volt ASDs, a minimum of 30 cm of space is required.
Lead Length
The ta le elow lists the recommended maximum lead lengths for the listed motor voltages.
Lead lengths from the ASD to the motor in excess of those listed elow m ay req uire filters to
e added to the output of the ASD.
Excessive lead leng ths may adv ersely affect the
performance of the motor. Exceedin g the peak voltage rating or the allow a le therma l rise
time of the motor insulation will reduce the life expectancy of the motor.
Contact your Toshi a Sales Representative for application assistance when using lead lengths
in excess of those listed.
For enclosure dimensions, mounting hole dimensions, current/voltage specifications, and
ca le/term inal specifications con sult the H9 ASD Quick Start Guide .
Model PWM Carrier
Freq ency
NEMA MG1 Part 31
Complia nt M otors
2
NEMA MG1 Part 30
Compliant Motors
2
230-Volt All 1000 feet 450 feet
460-Volt
< 5 kHz 600 feet 200 feet
> 5 kHz 300 feet 100 feet
Lead Length Specifications
H9 ASD Simple Start Guide
TRANSISTOR INVERTER
VT130H9U4015
INPUT OUTPUT
U (V-)
F (Hz)
I (A)
50/60 0/500
5.1
3.6
(CF 4 kHz)
3PH 380/480 3PH 380/480
°°°°
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Electronic Operato r Interface (EO I)
Rotary
Encoder
Wizard: RunWizard: Run
Run nowRun now
Run next timeRun next time
Manually configure (Finish)Manually configure (Finish)
Start p Wizard Screen
4. Pro rammin
The operating parameters displayed on the LCD
screen may e selected, viewed, or changed
using the Electronic Operator Interface
(EOI).
To change a setting turn the Rotary Encoder
to
highlight the desired Primary Men item
(repeat for S b Me n items as required). Select
the item to e changed and press the Rotary
Encoder to enter the Edit mode — the encoder
acts as the enter key.
Set the parameter to the
new value. To exit the setting without saving a
change press the ESC key while the parameter is in the reverse video mode (dark ackground/
light text).
Press the Rotary Enco der to accept the chan ge.
Startup Wizard
Upon in itia l power up or factory reset the
Start p Wizard will start auto matically.
The Start p Wizard will query the user to
select one o f th e following items: R n No w ,
R n Next Time , or Ma n ally Conf ig r e .
Click R n Ne xt Time or Ma n ally Conf ig r e
to
skip setup. The ASD may a lso e setup at a
lat e r time y directl y access in g each of th e
startup parameters via the Program Men , the associated Direct Access N mber , or y
running the Start p Wizard from the programming menu.
Click R n N o w to setup the ASD now. The Start p Wizard will take the user through the
parameters listed elow.
At any poin t, the us er ma y click Next to skip a param eter or cli ck Finish to close the Start p
Wizard .
Click
Finish when complet e.
Start p Wizard Parameters
Direct
Access
N mber
Start p Wizard
Parameter Description
F405 Voltage/Frequency
Rating of Motor Used to input the nameplated voltage and frequ ency of the motor eing used.
F012 Upper Limit Frequency Sets the highest frequency that the ASD will accept as
a frequency command or frequency setpoint.
F013 Lower Limit Frequency Sets the lowest frequency that the ASD will accept as
a frequency command or frequency setpoint.
F000 Automatic Acceleration/
Deceleration Setting Adjusts the acceleration and deceleration rates according to the applied load.
F009 Acceleration Time Specifies the time in seconds for the output of the
ASD to go from 0.0 Hz to the Ma ximum Frequency.
F010 Deceleration Time Specifies the time in seconds for the output of the
ASD to go from the Maximu m Freque ncy to 0.0 Hz.
F015 Volts per Hertz Setting Esta lishes the relationship etween the output
frequency and the output voltage of the ASD.
F406 Motor Current Rating Allows the u ser to input the Full-Load Amperage
(FLA) of the motor. Used to determine the Thermal
Overload Protection setting for the motor.
F407 Motor RPM Used to input the nameplated rated speed (RPM) of
the motor eing used.
F003 Command Source Esta lish es the source of input commands (i.e., Run ,
Stop, Jog, etc.).
F004 Frequency Source Esta lishes the source of the primary frequency
reference.
F701 Display Un it Sets the unit of measure for current and voltage
values displayed on t he EOI.
Note : Use the Motor Information outline provided in this guide to record and retain
information a out the motor for future use.
Programming Options:
Direct Access to Parameters
Each parameter may e viewed or changed y entering the parameter num er of the setting
at the Direct Access Men
via Program  Direct Access  Applic a ble Pa r am et er N mb er .
Changed From Default
A listing of all the parameters that
have een changed from the default
setting may e viewed sequentially
y accessing the Changed From
Defa lt screen
via Program 
Utilities  Changed From Defa lt.
Press the Rotary Encoder while
stopped at a changed parameter to
display the settings of the changed
parameter. Press the Rotary Encoder
to enter the Edit mode. Turn the
Rotary Encoder to change the
parameter setting.
Press the ESC key while the system is
performing a Cha nged Fro m De f a lt
search to terminate the search.
When finis hed sear ching, pre ss the
ESC key to take the menu ack one
level.
RR Analog Input
Freq ency Mo de 1 ( F004 )
esta lishes the user-selected source
of the frequency-cont rol in put for t he ASD. By default it is set to the RR terminal.
This input terminal may e programmed to control the speed or torque of the motor
.
The Scaling , Gain , and Bias of this terminal may e adjusted for application-specific suita ility
(see F210
– F215 ).
V/I Analog Input
Freq ency Mode 1 ( F004 ) esta lishes the user-selected source of the frequency-control input
for the ASD.
This is an isolated input terminal. This terminal may e programmed to control th e speed or
torque of the motor and must e set to receiv e either current ( SW301 set to I ) or voltage
( SW301 set to V ).
The
Scaling , Gain , and Bias of this terminal may e adjusted for application-specific suita ility
(see F201 – F206 ).
FM Analog Output
By default, the FM analog output terminal produces an output current or voltage that is
proportional to the output frequency of the ASD or of the magnitude of the function assigned
to this terminal (select current or voltage at F681 ). The programma le functions for this
output terminal are listed in the H9 ASD Installation and Operation Manual .
FM Terminal Setup Paramete rs:
F005
— Set Function
F006
— Cali rate Terminal Selection
F681
— Voltage/Curr ent Switching Selection
F682
— Response Polarity Selection
F683 — Bias Adju stm ent
AM Analog Output
By default, the AM analog output terminal produces an 0-20 mA curre nt that is proportional
to the output current of the ASD or of the magnitude of the function assigned to the terminal.
The programma le functions for this output terminal are listed in the H9 ASD Installation and
Operation Manual .
AM Termin al Setup Paramete rs:
F670
— Set Function
F671
— Cali rate Terminal Selection
F685
— Response Polarity Selection
F686
— Bias Adjustment
For a complete listing of the discrete and analog inputs and outputs see the H9
ASD Quick Start
Guide .
Discrete Terminal Name s
Direct
Access
N mber Terminal Defa lt
(Where
Programmable)
F114 RES Reset
F111 FForward Run
F112 RReverse Run
F115 S1 Preset Speed 1
F116 S2 Preset Speed 2
F117 S3 Preset Speed 3
F118 S4 Preset Speed 4
F113 ST Stand y
—FP Frequency Pulse
—+SU References CC
—CC Control Common
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5. Run
The Local mode a llows the Command and Freq ency control functions to e carried out via
the EOI .
To run
the motor perform the
following:
1. Press the Mode key until the
Freq ency Co m man d screen is
displayed.
2. Press the Local/Remote
key to
enter the Local mode (green LED
illuminates).
3. Turn the Rotary Encoder
until the
desired Freq enc y Co mma nd
value is displa yed in the SET field
on the LCD screen.
4. Press the R n key and the motor will
run at the Freq ency Com ma nd value. (While
running the R n LED will illu minate red). Press the Stop/Reset
key to stop the motor.
Remote
The Remote mode allows control of the
ASD via the Command mode
( F003)
and the
Freq ency mode (F004).
The Terminal Board
is used in the
following example to demonstrate
Remote mode operation:
To run
the motor perform the
following
.
1. Press the Mode key unt il the
Program screen is displayed .
2. Select Program
 Fundamental  Standard Mode Selection  Command Mode
Selection
 Terminal Bloc k.
3.
Select Program  Fundamental  Standard Mode Selection  Frequency Mode 1  RR .
4. Select Program
 Terminal  Inp t Term inals to verify the fo llowing discrete terminal
assignments
:
F111 — F (Forward Run)
F112 — R (Re verse Run)
F113 —
ST (Stand y)
F114 — RES (Rese t)
5. Activate the ST terminal and provide and
R n command.
6. Apply a positive voltage across RR and CC .
For complete instructions on the Command and Freq ency control functions
see the
H9 ASD Installa tion an d Oper ation Ma nua l.
Freq enc y Co mm and Sc r ee n
0100%
SET:
DC Voltage:
Output Current:
0.00%
0.00%
0.00 Hz
OUT1 OUT2 FL
F R RES S1 S2 S3 S4ST
Startup Wizard...Startup Wizard...
Terminal...Terminal...
ProgramProgram
Direct Access...Direct Access...
Utilities...Utilities...
Fundamental...Fundamental...
Program Mode Screen
Additional Information
Factory Default
Parameter settings may e returned to factory default values via the Type Reset menu,
Program
 Utilities  Type Reset  Reset to Fa ct o ry De f a lt s .
Save User Settings
A profile of an existing setup may e saved and re-applied when required y using the Save
User Settings feature. This function is carried out via Program
 Utilities  Type Reset 
Save User Settings . With the initial setup saved, trou leshooting and diagnostics may e
performed and the starting setup may e re-applied when finished, via Program
 Utilities 
Type Reset
 Restore User Settings .
A profile of an existing setup may e saved to the EOI via
Program  Utilities  Type Reset 
Save User Settings
to EO I. The initial setup may e restored from the EOI via Program 
Utilities
 Type Reset  Restore User Settings from EOI .
6. Brakin
The motor may continue to rotate and coast to a stop after eing shut off due to the inertia of
the load. If an immediate stop is required, one of the following raking systems should e used.
DC Injection Braking
The DC Injection Braking function may e setup and ena led y providing the proper
information at the parameters listed elow.
F250 — Braking Start Frequency
F251 — Brak ing Current
F252 — Brak ing Ti me
F253 — Forward/Reverse Braking Priority
F254 — Motor Shaft Fixing Control
Dynamic Braking
The Dynamic Braking function may e setup and ena led y connecting a raking resistor
from terminal PA to PB of the ASD and pro viding the pr oper in formation at the par amet ers
listed
elow.
F304 — Braking En a le/Disa le
F308 — Brak ing R esistance
F309 — Brak ing C apaci ty
F639 — Braking R esistance Overload Time (1 0x Ra ted Torqu e)
Dynamic Braking uses the transistor IGBT7 to dissipate the us voltage when required.
IGBT7 is standard item on the 25 HP and elow H9 ASD 230-volt systems and is standard on
the 400 HP and elow for the 460-volt systems. IGBT7 is optional for all remaining systems.
Mount the resistor pack a ove or to the side of the ASD — never elow. The DBR generates
heat that will af fect the cooling capacity of the heat sink so it is important to maintain a
mini mu m of six in ch es etwe en the res ist o r pack an d the ASD.
For light-duty DBRs, use one wire size smaller (AWG or kcmil) than the motor leads. For heavy-
duty DBRs, use the same gauge wire as the motor leads — the total wire length from the ASD
to the DBR should no t exceed 10 f eet. Tw ist
the wire approximately two times per foot
throughout the length of the wire
.
For additional information a out raking, see the H9 ASD Installation and Operation Manual .
Motor Information Outline
Voltage/Frequency:
Current Rating:
RPM:
H9 ASD Simple Start Guide
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