Toshiba TOSVERT VF Series User manual

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TOSVERT VF Series
Adaptation manual for IE3 motors

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Contents
1. INTRODUCTION 2
2. PROCEDURE FOR IE3 MOTOR PARAMETERS SETTING 2
2.1. In case of Toshiba standard IE3 motors (Premium Gold Motor) 2
2.1.1. Setting of V/F parameters 2
2.1.2. Perform the Auto-tuning 3
2.2. In case of other than Toshiba standard IE3 motors (4pole) 7
2.2.1. Setting of V/F parameters 7
2.2.2. Perform the Auto-tuning 7
2.3. Toshiba IE3 motor parameter adaptation inverter 9
3. TROUBLESHOOTING 10
3.1. Precaution statement 10
3.2. Vibration at higher area than near the Base frequency 10

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1. INTRODUCTION
In Japan, the motors from 0.75kW to 375kW which are shipped by manufacturers and the imported motors have been
changed to IE3 motors since April 2015.
According to this change, Toshiba standard motors have also been changed to IE3 motors (Premium Gold Motor).
In case of using IE3 motors by inverters which have motor parameters of IE1 motors, you can get better characteristics
by setting the motor parameters properly.
Please set them according to this manual.
2. Procedure for IE3 motor parameters setting
2.1. In case of Toshiba standard IE3 motors (Premium Gold Motor)
The motor parameters of Toshiba standard IE3 motors (4 pole) for each models are shown in Table 1.1 and Table 1.2.
Table 1.1 is for 200V models. (Base frequency voltage1 is 200V)
Table 1.2 is for 400V models. (Base frequency voltage1 is 400V)
Please set the motor parameters according to this procedure for each models which are described in the Table1.1 and
Table 1.2.
Regarding the following case, please set the motor parameters by procedure in 2.2 section with reference to the motor
name plate or test report.
- Other than 4 pole motor
- Other than the Base frequency voltage1 is 200V or 400V
- Motor which data are not described in the Table1.1 and Table 1.2.
- In case of the data of “-” in the Table1.1 and Table 1.2.
2.1.1. Setting of V/F parameters
Set the Base frequency1 and the Base frequency voltage1.
Title Communication
No. Function
vl 0014 Base frequency 1
vlv 0409 Base frequency voltage 1
Regardless of the V/F control mode selection (pt), please set the below parameters from Table 1.1 and Table 1.2.
- In case of pt=0,1(Common), only set the Torque boost value1(vb).
- In case of pt=5(VF-AS1/VF-PS1), 7(VF-S15), set the parameters f190～f199 for V/F 5-point setting and set
vb.
- In case of pt=2,3(Common), 4(Except for VF-PS1), 5(VF-S15), 7(VF-AS1/VF-PS1), 8(VF-AS1), 9, 10(VF-PS1),
proceed to 2.1.2 section.

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2.1.2. Perform the Auto-tuning
In case of the following V/F control mode selection (pt), Auto-tuning is required.
Please perform the Auto-tuning according to the next page procedure.
VF-AS1
Automatic torque boost (pt=2), Sensorless vector control1 (pt=3), Sensorless vector control2 (pt=4),
PG feedback control (pt=7), PG feedback vector control (pt=8)
VF-PS1
Automatic torque boost (pt=2), Sensorless vector control1 (pt=3), PG feedback control (pt=7),
Energy-saving (pt=9), Advanced energy-saving (pt=10)
VF-S15
Automatic torque boost control (pt=2), Vector control (pt=3), Energy-saving (pt=4),
Dynamic energy-saving (pt=5)
VF-FS1
Automatic torque boost control (pt=2), Vector control (pt=3), Advanced energy-saving (pt=4)
VF-nC3
Automatic torque boost control (pt=2), Vector control (pt=3), Advanced energy-saving (pt=4)

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Procedure1. Setting of motor prameters
(1) Set 50Hz or 60Hz to vl(Base frequency1).
(2) Set 200V or 400V to vlv(Base frequency voltage1).
(3) Set the motor parameters of Table1.1 and Table1.2.
Please set the below parameters from Table1.1 and Table 1.2.
VF-AS1, VF-PS1
Title Communication
No. Function
f405 0405 Motor rated capacity
f406 0406 Motor rated current
f407 0407 Motor rated rotational speed
f413 0413 Motor constant 4 (rated slip)
VF-S15, VF-FS1, VF-nC3
Title Communication
No. Function
f405 0405 Motor rated capacity
f415 0415 Motor rated current
f417 0417 Motor rated speed
Regarding the following case, please set the motor parameters by procedure in 2.2 section with reference to the motor
name plate or test report.
- Other than 4 pole motor
- Other than the Base frequency voltage1 is 200V or 400V
- Motor which data are not described in the Table1.1 and Table 1.2.
- In case of the data of “-” in the Table1.1 and Table 1.2.
Procedure2. Connect the motor and perform the Auto-tuning
(1) Set 4 to f400 (Auto-tuning).
Some of the parameters will be calculated automatically. (VF-AS1, VF-PS1, VF-S15 only)
(2) Set 2 to f400 (Auto-tuning).
After setting, some of the parameters will be tuned to match the motor at the first operation.
If the Auto-tunig error (etn、etn1～3) occurs at Auto-tuning, please refer to the countermeasure of the instruction
manual of each models.

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Table 1.1 200V models ( In case of Base frequency voltage1 is 200V: vlv=200(V) )
Type
Torque
boost
value1
(%)
Automatic
torque
boost
value
(
%
)
Motor rated current
(A)
Motor rated speed
(min-1) Rated slip (%)
VFAS1 vb f410 f406 f407 f413
VFPS1
VFS15
vb f402 f415 f417
VFnC3
VFFS1
Form vl=50 vl =60 vl=50 vl =60 vl=50 vl =60
S1007
S2007
2007
4.8 4.3 3.8 3.4 1440 1730 4.00 3.89
S2015
2015 4.8 4.4 6.8 6.4 1445 1740 3.56 3.33
S2022
2022 3.1 2.9 10.6 9.4 1460 1755 2.67 2.50
2037 3.1 2.8 15.6 14.6 1460 1755 2.67 2.50
2055 2.5 2.3 23.4 21.4 1465 1760 2.33 2.22
2075 2.3 2.0 30.8 28.6 1460 1755 2.67 2.50
2110 1.8 1.6 46.0 42.0 1475 1770 1.67 1.67
2150 1.6 1.5 58.8 55.6 1470 1760 2.00 2.22
2185 1.5 1.4 74.0 69.0 1475 1770 1.67 1.67
2220 1.7 1.6 84.0 80.0 1470 1760 2.00 2.22
2300 1.4 1.2 114 108 1470 1765 2.00 1.94
2370 0.9 0.8 144 132 1480 1775 1.33 1.39
2450 0.8 0.7 172 159 1480 1775 1.33 1.39
2550 0.8 0.8 200 192 1480 1775 1.33 1.39
2750 1.4 1.3 - - - - - -
2900 1.3 1.2 - - - - - -
2110K 1.0 0.9 - - - - - -
2132K 0.8 0.8 - - - - - -

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Table 1.2 400V models ( In case of Base frequency voltage1 is 400V: vlv=400(V) )
Type
Torque
boost
value1
(%)
Automatic
torque
boost
value
(
%
)
Motor rated current
(A)
Motor rated speed
(min-1)
Rated slip
(%)
VFAS1 vb f410 f406 f407 f413
VFPS1
VFS15
vb f402 f415 f417
VFnC3
VFFS1
Form vl=50 vl =60 vl=50 vl =60 vl=50 vl =60
4007 4.8 4.3 1.9 1.7 1440 1730 4.00 3.89
4015 4.8 4.4 3.4 3.2 1445 1740 3.56 3.33
4022 3.1 2.9 5.3 4.7 1460 1755 2.67 2.50
4037 3.1 2.8 7.8 7.3 1460 1755 2.67 2.50
4055 2.5 2.3 11.7 10.7 1465 1760 2.33 2.22
4075 2.3 2.0 15.4 14.3 1460 1755 2.67 2.50
4110 1.8 1.6 23.0 21.0 1475 1770 1.67 1.67
4150 1.6 1.5 29.4 27.8 1470 1760 2.00 2.22
4185 1.5 1.4 37.0 34.5 1475 1770 1.67 1.67
4220 1.7 1.6 42.0 40.0 1470 1760 2.00 2.22
4300 1.4 1.2 57.0 54.0 1470 1765 2.00 1.94
4370 0.9 0.8 72.0 66.0 1480 1775 1.33 1.39
4450 0.8 0.7 86.0 79.5 1480 1775 1.33 1.39
4550 0.8 0.8 100 96.0 1480 1775 1.33 1.39
4750 1.4 1.3 - - - - - -
4900 1.3 1.2 - - - - - -
4110K 1.0 0.9 - - - - - -
4132K 0.8 0.8 - - - - - -

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2.2. In case of other than Toshiba standard IE3 motors (4pole)
For adaptation other than Toshiba standard IE3 motors (4pole), the motor parameters setting are required.
Please set them refer to motor name plate or test report.
Even if you use Toshiba standard IE3 motors (4-pole), If the base frequency is set to other than 200V or 400V, the motor
parameters setting are required.
2.2.1. Setting of V/F parameters
Set the Base frequency1 and the Base frequency voltage1.
Title Communication
No. Function
vl 0014 Base frequency 1
vlv 0409 Base frequency voltage 1
- In case of pt=0,1(Common), only set the Torque boost value1(vb).
Regarding vb, please adjust refer to the values in Table 1.1 and Table1.2.
- In case of pt=5(VF-AS1/VF-PS1), 7(VF-S15), set the parameters f190～f199 for V/F 5-point setting and set
vb.
Regarding vb, please adjust refer to the values in Table 1.1 and Table1.2.
- In case of pt=2,3(Common), 4(Except for VF-PS1), 5(VF-S15), 7(VF-AS1/VF-PS1), 8(VF-AS1), 9, 10(VF-PS1),
proceed to 2.2.2 section.
2.2.2. Perform the Auto-tuning
In case of the following V/F control mode selection (pt), Auto-tuning is required.
Please perform the Auto-tuning according to the next page procedure.
VF-AS1
Automatic torque boost (pt=2), Sensorless vector control1 (pt=3), Sensorless vector control2 (pt=4),
PG feedback control (pt=7), PG feedback vector control (pt=8)
VF-PS1
Automatic torque boost (pt=2), Sensorless vector control1 (pt=3), PG feedback control (pt=7),
Energy-saving (pt=9), Advanced energy-saving (pt=10)
VF-S15
Automatic torque boost control (pt=2), Vector control (pt=3), Energy-saving (pt=4),
Dynamic energy-saving (pt=5)

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VF-FS1
Automatic torque boost control (pt=2), Vector control (pt=3), Advanced energy-saving (pt=4)
VF-nC3
Automatic torque boost control (pt=2), Vector control (pt=3), Advanced energy-saving (pt=4)

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Procedure1. Setting of motor prameters
(1) Set the Base frequency of motor to vl(Base frequency1).
(2) Set the Base frequency voltage of motor to vlv(Base frequency voltage1).
(3) Set the below motor parameters refer to name plate of motor and test report.
VF-AS1, VF-PS1
Title Communication
No. Function
f405 0405 Motor rated capacity
f406 0406 Motor rated current
f407 0407 Motor rated rotational speed
VF-S15, VF-FS1, VF-nC3
Title Communication
No. Function
f405 0405 Motor rated capacity
f415 0415 Motor rated current
f417 0417 Motor rated speed
Procedure2. Connect the motor and perform the Auto-tuning
(1) Set 4 to f400 (Auto-tuning).
Some of the parameters will be calculated automatically. (VF-AS1, VF-PS1, VF-S15 only)
(2) Set 2 to f400 (Auto-tuning).
After setting, some of the parameters will be tuned to match the motor at the first operation.
If the Auto-tunig error (etn、etn1～3) occurs at Auto-tuning, please refer to the countermeasure of the instruction
manual of each models.
2.3. Toshiba IE3 motor parameter adaptation inverter
The default setting values of motor parameters of “VF-AS1/PS1/S15/nC3” have been changed to IE3 motors from
traditional IE1 motors.
Adaptation schedule is below.
VF-S15 and VF-nC3: From Oct 2016
VF-AS1 and VF-PS1: From Apr 2017
The relation of the default setting values of motor parameters, applicable motors and the software version of inverter are
shown in below table.
Model Software version Applicable motor
(Default setting value)
Product version
(Described in nameplate)
VF-S15 V100 ~ V116 Traditional IE1 motor (0) ~ (8)
V120 ~ IE3 motor (20) ~
VF-nC3 V100 ~ V112 Traditional IE1 motor (0) ~ (7)
V120 ~ IE3 motor (20) ~
VF-AS1 V100 ~ V168 Traditional IE1 motor (0) ~ (17)
V170 ~ IE3 motor (20) ~
VF-PS1 V600 ~ V668 Traditional IE1 motor (0) ~ (12)
V670 ~ IE3 motor (20) ~

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3. TROUBLESHOOTING
If you have any problems by setting according to “Procedure for IE3 motor parameters setting” of chapter 2, please refer
to this section or the instruction manual of each models.
If the problem is not solved, please contact our distributor.
3.1. Precaution statement
- In case of IE3 motors, Comparerd with the current motor, the slip is reduced and there is a tendency that the
rotational speed of motor increases at the same frequency.
If that becomes a problem, the adjustment of the frequency command and the slip frequency gain are required.
- In case of the primary resitance value is low and the current at the start-up is large compared with the current motor,
please reduce the torque boost value or the parameter of the primary resistance.
In addition, please also refer to the website of the Japan Electrical Manufacturers' Association (JEMA).
3.2. Vibration at higher area than near the Base frequency
If the motro vibrates at near the Base frequency or higher area than it, please change the following settings for
sutabilization.
3.2.1 VF-nC3, VF-AS1, VF-PS1, VF-S15*
*(In case of the software version of VF-S15 is V112 or V114, proceed to 3.2.2 section)
- For VF-S15, VF-nC3
Change f458 (Motor specific coefficient 2) to the recommended value described in Table 3.1.
If the problem is not solved, reduce f458 in steps of 5 by range of minimum value described in Table 3.1.
- For VF-AS1, VF-PS1
Set “1” to f495, change f458 (Current control proportional gain) to the recommended value described in Table
3.2.
If the problem is not solved, reduce f458 in steps of 5 by range of minimum value described in Table 3.2.
- For VF-FS1
Adjustment is not required.
Table 3.1 VF-S15 (Software version: V110 or earlier version / V116 or later version) / VF-nC3
Type pt
f458
(Recommended value)
f458
(Minimum value)
f458
(Default setting)
VF-S15
0,1,2,7 65 30 0
3 45 30 0
4,5 －－―
VF-nC3
0,1,2 65 30 0
3 45 30 0
* “-” in this table, adjustment is not required.

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Table 3.2 VF-AS1 / VF-PS1
Type pt Form
f458
(Recommended value)
f458
(Minimum value)
f458
(Default setting)
VFAS1
VFPS1
0,1,5
2110 or less 45 30 0
2150～2220 65 30 0
2300～2550 35 30 0
2750～－－―
4015 or less 45 30 0
4022～4037 65 30 0
4055～4185 45 30 0
4220～4550 35 30 0
4750～－－―
2,3,4,
7,8
2110 or less 65 30 0
2150～45 30 0
4150 or less 65 30 0
4185～45 30 0
9
2110 or less 45 30 0
2150～－－―
4150 or less 45 30 0
4185～－－―
10
2110 or less －－―
2150～－－―
4150 or less －－―
4185～－－―
* “-” in this table, adjustment is not required.
3.2.2 VF-S15 (Software version: V112 or V114)
- In case of FH≦190Hz
Change f458 (Motor specific coefficient 2) to the recommended value described in Table 3.3.
(If this value change, Don't set the value other than recommended value)
- In case of FH<190Hz
Please contact our distributor.
Table 3.3 VF-S15 (Software version: V112 or V114)
Type pt
f458
(Recommended value)
f458
(Default setting)
VFS15
0,1,2,7 52 0
3 25 0
4,5 －―