Total Source TRP0007 User manual

OPERATING MANUAL
MANUAL PALLET TRUCK
TRP0007
Original operating
manual
04/2021 - V01
from serial n°
2021902491

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© 04-2021. TVH
®
and TotalSource
®
are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved.
No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying,
recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors
reserved. Photographs and illustrations are included for reference purposes only.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790 Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

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www.tvh.com/TRP0007_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по–
долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω
συνδέσμου.
EN English You can find this manual in your language via below link.
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ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
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HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
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MT Maltese Tista’ ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’ hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem
poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

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Thank you for using our product. For your safety and to ensure a correct operation, we would
like to bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the
product. It is therefore necessary to pay the utmost attention to all of the paragraphs that
illustrate the most simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included
with the deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on
the part of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing;
the manufacturer reserves the right to carry out modifications to its own products at any
moment, without notice and without incurring in any sanction. It is therefore suggested to
always check for possible updates.
The person responsible for the use of the product must make sure that all of the safety rules
in force in the country of its use are applied, to guarantee that the equipment is used in
conformity with the use for which it is destined and to avoid any dangerous situation for the
user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions
aren’t followed.
The following conventions are used in this manual:
1
2
4
3
1 Right
2 Left
3Front
4 Back

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TABLE OF CONTENTS
1. INTRODUCTION..................................................................................... 6
2. DESCRIPTION....................................................................................... 7
2.1. Technical data .......................................................................................7
2.2. Main components of the product.................................................................8
2.3. Placement of the decals...........................................................................8
2.4. Type plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. SAFETY INSTRUCTIONS.......................................................................... 9
3.1. Explanation of the safety decals .................................................................9
3.2. General safety instructions ......................................................................10
4. TRANSPORT AND STORAGE ....................................................................11
4.1. Parking the pallet truck ..........................................................................11
4.2. Transporting the pallet truck ....................................................................11
5. ASSEMBLY AND INSTALLATION ...............................................................12
5.1. Packing list..........................................................................................12
5.2. Safety instructions for assembly and installation of the product .........................12
5.3. Required material for assembly.................................................................12
5.4. Assembly of the tiller handle and commissioning the pallet truck .......................12
5.5. Assembly of the foot brake (option).............................................................14
6. OPERATION.........................................................................................15
6.1. Safety instructions for operating the product ................................................15
6.2. Operating instructions ............................................................................15
7. MAINTENANCE ....................................................................................19
7.1. Safety instructions for the maintenance of the pallet truck................................19
7.2. Maintenance schedule............................................................................19
7.3. Maintenance instructions ........................................................................19
8. TROUBLESHOOTING .............................................................................22
9. FINAL DECOMMISSIONING AND DISPOSAL ................................................23
10. ANNEXES ...........................................................................................24
10.1. CE-certificate.......................................................................................24
10.2. Hydraulic diagram .................................................................................26
10.3. Spare parts list .....................................................................................27
10.4. Replacement of the wheels ......................................................................27

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1. INTRODUCTION
This pallet truck is a manually operated pallet truck designed to lift and transport pallets on
hard and even surfaces. It can lift open-bottom or diagonal board pallets. Suitable ambient
temperature is 5°C up to 40°C.
If the pallet truck is used for extended periods of time in ambient temperatures below 5°C,
cold storage, or in extreme conditions with temperature and humidity changes, you must
contact your dealer and obtain permission from the manufacturer.
We guarantee a long period of trouble free operation if the unit is operated and maintained
correctly.
This pallet truck may be unsafe/hazardous if adequate maintenance is neglected.
Therefore, adequate maintenance facilities, trained personnel and procedures
should be provided.
Maintenance and inspection shall be performed in conformity with the following
practices:
1. A scheduled planned maintenance, lubrication and inspection system should be
followed (see maintenance instructions in chapter7).
2. Only qualified and authorised personnel shall be permitted to maintain, repair,
adjust, and inspect the pallet truck.
3. Modifications and additions which affect capacity and safe operation shall not
be performed by the customer or user without the manufacturer’s, prior written
approval. Capacity, operation and maintenance plates or decals shall be changed
accordingly.
4. If modifications are made without the written approval of the manufacturer,
thewarranty will no longer apply.
This manual contains all the necessary information on the installation and operation
of the pallet truck. Some of the maintenance operations should only be carried out by
professional technicians. If you require this information and the maintenance steps,
please contact your dealer.

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2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.
Model TRP0007
Load capacity (kg) 2500
Material of the pump Painted steel (casted)
Total length (L2) (mm) 1550
Length of the forks (L1) (mm) 1150
Width across the forks (W1/W3) (mm) 540
Minimum height (H1) (mm) 80
Lifting height (H2) (mm) 200
Centre of gravity (CG) (mm) 575
Material of the steering wheels Rubber
Material and number of fork wheels Tandem/polyurethane
Type of brake no brake
Material of the pallet truck Steel
Weight (kg) 71
H3
100
WA
100
L3
L2
AST
T1
CG L4
H1
W2
W4
H2
W1/W3
Q
L1

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2.2. Main components of the product
1
4
5
2
3
N° Component
1Tiller with handle
2Pump unit
3Steering wheels
4 Frame
5Fork wheels
2.3. Placement of the decals
The safety and warning labels should be placed as described in the pictures below.
See chapter3 for the explanation of the safety warnings. If the decals are damaged or
missing, replace them.
6
3
1 4 5
2
N° Decal Explanation Reference
1Brand decal 166TA2311
2.4. Type plate
N° Type plate Explanation
2
Type of pallet truck
Manufactured outside the EU for:
TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
xxxx Fork length xxxx mm
Serial n° xxxxxx Width over forks xxx mm
Capacity xxxx kg Wheels xxx
Net weight xx kg Year of manufacturing xxxx
1 6
7
8
9
10
2
3
4
5
1Type of pallet truck
2Serial number
3Capacity of the pallet truck
4Weight of the pallet truck
5Name and address of the
manufacturer
6Length of the forks
7Width across the forks
8Wheel combination
(fork wheels/steering wheels)
9Year of manufacture
10 CElogo

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3. SAFETY INSTRUCTIONS
3.1. Explanation of the safety decals
If the decals are damaged or missing, please replace them.
N° Decal Explanation Reference
3Read the manual before use 138TA3912
4Maximum load capacity: 2500kg 166TA2312
5
1
3
5
7
9
11
2
4
6
8
10
1. Foot crushing hazard, wear safety shoes
2. Do not use on a slope
3. Do not use to lift or transport people
4. Keep other persons at a distance while
operating the pallet truck
5. Do not put feet in front of rolling wheels, wear
safety shoes
6. Keep other persons at a distance and be
aware of loading bridges and docks to prevent
the pallet truck or the load from falling down
7. Hand crushing hazard, wear safety gloves and
be careful where you put your hands
8. The load must cover the full length and width
of the forks
9. The load must be centred on the forks
10. The centre of gravity of the goods should be in
the centre of the two forks
11. Read the manual before using the pallet truck
166TA2313
6
1
2
3
Operating instructions handle:
1. Handle up: lower the forks
2. Neutral: driving position
3. Handle down: pump up
163TA1676

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3.2. General safety instructions
• The operator should read all warning signs and instructions in the manual and on
the pallet truck before using it.
• Do not operate a pallet truck unless you have been trained or authorised to do so.
• Do not exceed the maximum capacity.
• The operator should wear safety shoes and gloves when using or maintaining the
pallet truck.
• It is forbidden to carry or lift passengers.
• The pallet truck can’t be used if it’s damaged or when faults appear.
• Do not use the pallet truck on a slope. It is designed to be used on even and level
floors.
• The weight of the goods should be distributed over the two forks, do not use only
one fork. The centre of gravity of the goods should be in the centre of the two forks.
• Don’t balance the pallet truck on the left or right side.
• Be aware of hazardous situations like ledges or potholes, bumps and floor
obstructions, debris, overhead obstructions and high-voltage conductors,
inadequate surface support to withstand all load forces imposed by the machine.
• Only release the handle once the pallet truck has come to a complete stop.
• When transporting goods, raise the forks as little as possible. Transport with
raised forks should be carried out slowly and for as short a distance as possible.
• Do not operate a pallet truck unless you are of age.
• The person responsible for the use of the product must make sure that all of the
safety rules in force in the country of its use are applied, to guarantee that the
equipment is used in conformity with the use for which it is destined and to avoid
any dangerous situation for the user.
TVH Parts Holding NV cannot envisage each possible circumstance that may result
in danger. Therefore the warnings given in this publication and which appear on
the equipment are not exhaustive. In the event that equipment, procedures, work
methods or working techniques are used that are not specifically advised by the TVH
company, it is necessary to make sure that there is no danger to the operator or other
people.
The pallet truck is equipped with a pressure valve and an overflow valve:
• The pressure valve on the machine is factory-set for the maximum load capacity of
2500kg or according to the capacity mentioned on the pallet truck.
• The pressure relief valve is set to avoid the risk of overloading. When the machine
is overloaded, the overflow valve opens to prevent lifting, because that could result
in a dangerous situation.

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4. TRANSPORT AND STORAGE
4.1. Parking the pallet truck
Park the pallet truck securely in a dry and frost-free environment. Do not park on
an inclined surface. Always completely lower the forks. If the pallet truck is parked
for longer than a month, lubricate the necessary parts, follow the instructions in
chapter7.
Safely park the pallet truck by following these steps:
1. Bring the forks to their lowest position by pulling the lever upwards.
2. Store the pallet truck on a firm, flat floor, without any load, and in a dry area.
3. When the pallet truck is stored in a trailer or vehicle, secure the pallet truck to the trailer
or vehicle.
4. The pallet truck is parked.
4.2. Transporting the pallet truck
Make sure that the truck is in a secured and stable position, ensuring that it will not
suddenly move.
Safely transport the pallet truck by following the next steps:
1. Check the type plate to know the weight of the pallet
truck. Select the appropriate material according to the
weight. (lift truck, chains and slings)
2. Attach the slings to the pallet truck as indicated in the
picture on the right.
3. Lift the pallet truck with a crane or lift truck. Only use a
crane or lift truck with sufficient capacity.
4. Put the pallet truck onto a pallet with sufficient capacity.
5. Secure the pallet truck onto the pallet.

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5. ASSEMBLY AND INSTALLATION
5.1. Packing list
Description Amount Reference
Handle with chain 1 144TA6476
Axle 1 144TA6459
Elastic pin 1 144TA6460
Frame 1 Contact your
dealer
Operating manual 1 166TA6847
Spare parts list 1 166TA6506
5.2. Safety instructions for assembly and installation of the product
• Wear safety gloves and safety shoes when assembling the pallet truck.
• Position the pallet truck on a level surface.
• Be careful when removing the packaging.
5.3. Required material for assembly
• Hammer
• Utility knife
5.4. Assembly of the tiller handle and commissioning the pallet truck
1. Remove the cardboard packaging from
the lever.
Attention: the axle for the installation of
the lever is included in the lever
2. Take the lever, the axle and the split pin.
3. Insert the axle in the pump through the
holes in the pump and through the holes
of the lever from right to left.
4. Now secure the axle with the elastic pin.

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5. Remove the safety bar on the pump.
6. Take the chain in the lever and run it
through the hole of the axle.
7. Secure the chain to the lever of the
lowering valve.
8. If the pump functions unsatisfactorily:
loosen the nut and adjust by tightening or
loosening the screw. After performing the
adjustment, retighten the nut.
9. Ready for use!

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5.5. Assembly of the foot brake (option)
1. Demount the wheel, see annex 4.
2. Beat out the spring pin.
3. Slide the wheel axle out of the pump.
4. Slide the foot brake onto the pump and
secure it with the supplied screw.
5. Ready for use!

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6. OPERATION
6.1. Safety instructions for operating the product
• A damaged or malfunctioning machine must never be used. If damage or
malfunctions are discovered during daily inspection or function tests, the machine
must be tagged and removed from service.
• The operator may not wear any loose objects, such as necklaces, rings, scarves…
as they may become entangled in the machine and thus cause harm to the
operator.
• Do not operate a pallet truck unless you have been trained or authorised to do so.
• Do not exceed the maximum load capacity.
• The operator should wear safety shoes and gloves when using the pallet truck.
• When goods are being transported or lifted, bystanders should keep a minimum
distance of 1metre.
• Make sure that the flooring can support the combined weight of the pallet truck
and its load.
• Be aware of hazardous situations like ledges or potholes, bumps and floor
obstructions, debris and overhead obstructions.
• When loading and unloading the pallet truck, always do this with the forks in the
lowest position.
• In normal conditions the pallet truck moves without a lot of effort or noises.
• If the wheels are dragging, they are probably blocked by dirt in or around the axles.
• If the forks descend automatically, check the troubleshooting in chapter8.
• Don’t balance the pallet truck on the left or right side. Otherwise there is a risk that
the forks will bend.
6.2. Operating instructions
Please see chapter 7 for the daily maintenance schedule.
1. Positions of the operating lever:
On the drawbar of the pallet truck, you can find the control handle which can be regulated in
three positions:
1
2
3
1. UP = to lower the forks
2. NEUTRAL = to move the load
3. LOWER = to pump up the forks

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2. Loading and unloading the pallet truck:
1. Position and level the forks so that they are in line with
the pallet inlets.
2. Slowly insert the forks into the inlets until the pallet hits
the back of the forks.
3. Pump up the forks to lift the pallet off the ground.
4. Move backwards and pay attention to the load to make
sure it’s stable.
5. Transport the goods with the forks raised as little as
possible.
6. Position the pallet truck in line with the storage space.

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7. Move the goods into the storage space.
8. Unload the pallet truck by bringing the forks to their
lowest position.
9. Pull back the pallet truck, the pallet is now in the
desired space.
10. If the job is finished, safely store the pallet truck
(seechapter4).
If the forks of the pallet truck won’t lower or lift, see the following steps to adjust the lever.

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3. Adjustments of the operating lever
Adjustment of neutral position:
1. Place the operating lever in the normal position.
2. Push the tiller handle to the lowest position.
3. Regulate the adjusting nut and screw on the linkage so
that, when the tiller handle is pumped, the forks neither
raise nor lower.
Adjustment of lifting position:
1. Place the operating lever in the lifting position.
2. Pump the tiller handle; the linkage is not operated,
the forks raise and tilt while the release valve remains
completely closed.
3. If the forks do not lift, regulate the adjusting nut and
screw until normal lift and action is obtained.
Adjustment of lowering position:
1. Pull the operating lever in the lowering position.
2. The linkage is operated, causing the discharge and
pressure valve to open completely, and the forks to
lower.
3. If the forks don’t lower, regulate the adjusting nut and
screw until a normal lowering action is attained.
Option: foot brake
The pallet truck can be equipped with a foot brake on
the steering wheels. For assembling instructions,
seechapter5. When applied, the foot brake prevents the
pallet truck from moving.
To apply the brake, push the brake down with your feet.
Torelease the brake, pull the brake up.
Option: handbrake (for all models)
When the pallet truck is equipped with a handbrake there is
an extra lever on the handle.
To apply the brake, push the grey handle upwards.
Torelease the brake, push the red and grey handle down.

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7. MAINTENANCE
7.1. Safety instructions for the maintenance of the pallet truck
• No modifications or alterations which could affect capacity, stability or safety
requirements of the pallet truck, but not limited to these examples, shall be made
without the prior written approval of the original manufacturer, its authorised
representative, or a successor thereof.
• Make sure that the truck is in a secured and stable position, ensuring that it will not
suddenly move.
• The operator should wear safety shoes and gloves when using or maintaining the
pallet truck.
7.2. Maintenance schedule
Task D W M 6M
1. Cleaning 
2. Daily maintenance check 
3. Lubrication 
4. Check oil level 
D: daily, W: weekly, M: monthly, 6M: every 6months
7.3. Maintenance instructions
1. Cleaning
When cleaning the machine, do not direct the jet onto bearings and seals, otherwise the
grease will be washed out and the lifespan of the product will be shortened.
The environment in which the truck is used, determines the cleaning frequency. It is
recommended to assess the need for cleaning based on the applicable rules in the company.
The pallet truck can be cleaned with warm water and maintenance cleaner
(REF165TA7474). After cleaning, wipe down the truck and lubricate the moving parts
(seepoint3 in this chapter).

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2. Daily maintenance check
A daily maintenance check of the pallet truck can limit wear to a minimum:
• Check the wheels and axles for blockages. Remove the blockages if possible.
• Check the wheels for wear, cracks, flat spots or broken bearings. If you find anything,
replace the wheels. See chapter10.4 How to replace the wheels.
• Check if there are any damaged or loose bolts, nuts or cotter pins. Fasten them if
necessary.
• Check for oil leaks.
• Check if the lifting and lowering functions work properly.
• Ensure that the instruction manual is complete, legible and available for reference.
• Ensure that all decals are legible and in place.
• Check the entire machine for damage, corrosion or cracks in structural components.
A damaged or malfunctioning machine must never be used. If damage or
malfunctions are discovered during daily inspection or function tests, the machine
must be tagged and removed from service.
3. Lubrication
Use engine oil or grease to lubricate all moving parts.
Oil and grease Reference
Lubricating grease 107TA8448
Food grease 143TA6908
Multipurpose grease 165TA3769
Grease for food industry 152TA1875
Penetrating oil 144TA9266
4. Check oil level
Please check the oil level every six months. The oil capacity is about 0.3 l. Top up the fluid
level in the rubber reservoir to 5 mm below the top; this must be done with the forks in
the lowered position. Use the correct type of hydraulic oil according to the temperature
conditions below.
Type oil Reference
Hydraulic oil ISO VG32 141TA2734
Hydraulic oil ISO VG32 for extremely cold temperatures 165TA7512
Hydraulic oil SH32 for food industry 165TA7513