Toto TLP02303 User manual

1
WARNING
Prohibited
WARNING
CAUTION
Disassembly
Prohibited
CAUTION
Prohibited
Indicates things that you
must not do as “Prohibited”.
The left figure indicates that
“Disassembly is Prohibited”.
Indicates things that you must
do with out fail as “Mandatory”.
The left figure indicates to
“Execute it without fail”.
03N645E 2019.2
Installation Manual
Safety Precautions
(Be sure to follow all precautions for safety sake.)
Single Handle Faucet with Restroom Counter
TLP02301 · TLP02303 · TLP02304
TLP02306· TLP02307· TLP02308
TLP02311
Install the product according to this Installation Manual so that the product fulfills its function. When the installation is over, fully explain how to use the single handle faucet to the customer.
Please read these Safety Precautions before installation work in order to install the product properly.
Do not connect the cold water pipe and the hot water pipe reversely.
Do not use supply water at a temperature higher than 90°C.
Do not disassemble or remodel the product with other
items than what are described in this manual.
Do not subject the product to strong force or impact.
Do not use the product in any place where freezing can
be expected.
●This manual employs various indications in order to install
the product properly and to prevent harm to the customer
and other people, as well as damage to their properties.
The indications and meanings are as follows:
●The contents you must observe are
classified into the following symbols;
their meanings are explained.
This indication means that if the content in
the column of this indication is ignored or
handled wrongly, death or serious injury may
occur.
This indication means that if the content in
the column of this indication is ignored or
handled wrongly, injury or property damage
may occur.
Even if you try to turn on the cold water, the hot water comes out and
may scald you.
Otherwise, the product may break and leak water that may wet
household articles and cause damage to your property.
Otherwise, parts may break and leak water that may wet household
articles and cause damage to your property.
If you use the water at a temperature higher than 90°C, the water may
scald you and the life of the faucet may shorten causing it to break
and leak water that may wet household articles and cause damage to
your property.
Otherwise, the water may scald or injure you and the product may
break and leak water that may wet household articles and cause
damage to your property.
Specifications
Before Installation
Continued on the back cover.
Identification of Parts
Lid
Pushbutton
Screw
Pulling bar
Pop-up waste
Anchoring metal fittings
Spout
Water discharge port
Operation
Manual
Installation Manual
Pulling bar (Only for products that
support pop-up waste)
Faucet body
Spout
Others
Pop-up waste
(Only for products that support pop-up waste)
*The shape of the actual product may differ somewhat from drawings depending on the model number.
Identify the following parts.
Lid
Pushbutton
Screw
Pulling bar
Packing with filter
Mixed water hose
Faucet body
Packing
Packing
Packing
Packing
Packing
Slip washer
Slip washer
Tightening nut
(without spill port)
Tightening nut
(with spill port)
Constant
flow valve
(5.0 L/min.)
TLP02301
Cold water
supply hose
Hot water
supply hose
●In order to prevent scalding due to erroneous operation, be sure to set the cold
water supply pressure higher than the hot water supply pressure or set them to
the same pressure. Even when applying pressure to the hot water side, be sure
to set the hot water supply pressure side lower than the cold water side.
●Connect the hot-water supply pipe at a minimum length from the water heater in
order to reduce resistance and be sure to wrap the water supply pipe with
thermal insolation.
●In the case of an instantaneous hot-water heater, the water heater may not
ignite according to the conditions such as performance and water pressure of
the water heater.
●In order to facilitate water pressure adjustment and equipment checking, be
sure to prepare a water shutoff valve separately.
●Since the flow is examined before packaging the product, some water may
remain in the product, but nothing is wrong with the product.
●After the water shutoff valve is mounted, flush dirt in the cold-/hot-water supply
pipes completely away. Otherwise, the inside of pipe may become clogged with
debris, causing a reduction in water discharge volume or preventing water
discharge.
●Install in accordance with AS/NZS 3500 series.
●If a flow controller is fitted to the outlet ensure it is tightened to prevent removal
by hand.
Hand it over to
the customer without fail.
TLP02304
TLP02307
Cold / Hot
water supply
pressure
0.05 MPa (Dynamic)
1.0 MPa (Static)
0.1~0.5 MPa (Dynamic)
1~40°C
4~90°C. Recommended
hot water temperature 60°C
5.0 L/min. constant
flow valve incorporated
Temperature water supply
Environmental temperature used
Water discharge volume
For bidet in general house
Application
Recommended
water pressure
Minimum water pressure
Maximum water pressure

2
Bucket
Commercially
available flexible
hose, etc.
Water shutoff
valve
Section View
Water
shutoff valve
Cap nut
Section View
Continues on the next page.
Installation Procedure
3Mounting of the spout 7
6
5
2
Mount the faucet body.
4
1 Before installation,
clean the inside of cold-/hot-water supply pipes.
Before mounting the water shutoff valve and water faucet’.
Be sure to wash away dust and sand from inside
the cold-/hot-water supply pipes.
Completion Drawing
*The shape of the actual product may differ somewhat from drawings depending on the model number.
(Unit: mm)
Set hole
φ35±2
Cautions
1 Before installation,
55 A24
B
φ55
L=850
(Flexible hose)
Hot-water
side
Up to the end of the socket (for straight pipe) 659
5~30
D
C
77 (When water is discharged)
56 (When water is stopped)
32~37
(Pop-up waste is fully open.)
5~10
22°
1°
φ31.75
6.8
A
B
C
D
Model
number
TLP02301
TLP02303
TLP02304
TLP02306
TLP02311
TLP02307
TLP02308
172
144
103
114
172
144
163
174
192
164
213
224
If the insides of the cold-/hot-water supply pipes are not
cleaned, dirt and sand in the cold-/hot-water supply
pipes can clog the filter and cause the following trouble.
(1) Little water volume is discharged.
(2) The temperature cannot be adjusted well.
Prepare a commercially available flexible hose and bucket, connect the commercially
available flexible hose, etc. to the water shutoff valve, slowly open the water shutoff valve
and wash away dust and sand from inside the cold-/hot-water supply pipes.
IMPORTANT
G1/2
(Connection with tapered
male screw is impossible.)
clean the
inside of
cold-/hot-water
supply pipes.
Connect the cold-/hot-water supply hoses.
Connection of the mixed
water hose
Connection of the
pop-up waste
(Only for products
that support
pop-up waste)
Confirmation of water
flow after installing the
water faucet
More than R60
More than
R60
Cold water
supply hose
Hot water
supply hose
Hot water supply hose
4
Connect the cold-/hot-water supply hoses.
3Mounting of the spout Spout
Mounting
hole
Packing
Packing
Slip washer
Tightening nut
Connection of the mixed water hose
Cautions
Prohibited
Never turn the nut on the mixed water hose side.
The hose may twist and cause water to leak.
Cap nut
Connecting
pipe
Faucet body
Mixed water hose
Packing (Black)
Constant flow valve
Cold water
supply hose
Hot-water side Cold-water side
5
Up
Packing with filter Packing
with filter
2Mount the faucet body.
Faucet
body
Packing
Spill
port
Connecting
pipe
Packing
Slip washer
Tightening nut
(with spill port)
Cap nut
Mounting
hole
Lever handle
Up
(1) Remove dirt around the
mounting holes.
(1) Remove dirt around the
mounting holes.
(2)
Set the packing, the slip washer and
the tightening nut (without spill port)
on the spout and anchor the spout.
Connect the cold-/hot-water hoses
surely with the water shutoff valves.
Turn the cap nut of the connecting pipe
and connect the mixed water hose.
(2) Insert the cold-/hot-water supply
hoses into the mounting hole.
(3)
Pass the cold-/hot-water supply hoses
through the packing, the slip washer
and the tightening nut (with spill port)
one by one. Then, pass the cap nut of
the connecting pipe through the spill
port and anchor the hoses.
Anchor the shaft so that the faucet body
comes to the center of the mounting hole.
Anchor the spout so that it comes to
the center of the mounting hole.
● To prevent the cold-/hot-water
supply hoses from drooping,
anchor them so that they do
not move.
● Pay attention to the direction
of the packing with filter.
● Pay attention not to lose the packing
and constant flow volume valve.
●
If the constant flow volume valve comes
off from the mixed water hose, re-mount
it securely in the proper direction.
● When connecting the mixed water
hose, never turn the nut on the
mixed water hose side.
Cautions
Cautions
Cautions
Cautions
Cold water
supply hose
Hot water
supply hose
Mixed water
hose
Cautions in the installation of the cold-/hot-water hoses
●Use care not to bend the hose with more force than necessary.
The minimum bending radius is 60 mm. If the hose with a bending radius
smaller than this, sufficient flowrate may not be obtained and the hose may
break and leak water.
● Do not proceed with the installation work with a hose that is bent extremely
from the end face of the faucet body.
● Do not pull the hose with undue force. Otherwise, the hose may bend.
●Avoid unnecessary contact with the hoses.
Otherwise, the hose performance may deteriorate due to external damage to
the external reinforcing layer caused by rubbing.
Set hole
φ35±2
Cold-water
side

3
Lift
Connect the pop-up waste.
(1) a.
(2) a.
b.
c.
d.
(3)
(4)
a.
b.
b.
(5)
a.
6-1
Lid
Guide
Connecting pipe
Mixed water hose
Pushbutton
Pulling bar
Pulling bar
Pulling bar Screw
Cap nut
(1)
(2)
(3)
(5)
(4)
Kick lever box
Kick lever box
Kick lever box
Short
(113)
Long
(145) Short
(113)
Long
(145)
(Unit: mm) Washer A
Washer B
Anchoring
metal fittings
Kick lever
Pop-up waste
body
Pop-up waste lid
Water
discharge lid
Wash bowl
Flange
Flange
Deformed packings
SpoutSpout
Deformed
packings
Flanged nut
Flanged nut
Pop-up waste body
Pop-up waste
body
Part number of the wash bowl
LW4715* LW4716*
L4715*
LT476*
L4716*
LT475*
Other than the
part numbers
written on the left
Remove the water discharge lid, the
flange and the atypical packings from
the pop-up waste body.
Insert the pulling bar into the guide
from below the spout body.
Mount the pushbutton, screw and
the lid on the pulling bar in this
order.
Fit washer B, the cap nut and the
anchoring metal fitting on the kick
lever water faucet side and fit washer
A on the pop-up waste fitting side.
After passing the pulling bar through
the anchoring metal fittings, pass the
kick lever through the hole of the
water drain lid of the kick lever box
and anchor it with the cap nut.
Fit the pop-up waste body from below
through the water discharge port of the
wash bowl.
TLP02304, TLP02307
Mount the pulling bar in the proper direction.
Pass it through the pop-up waste body,
paying attention to the direction of the
water discharge lid.
Anchor the off-type packing and flange
to the pop-up waste body in this order
so as to sandwich the wash bowl.
Turn the kick lever box to the faucet
side and tighten it with a flanged nut
for anchoring, using care so that wash
bowl does not break.
Attention to
the direction
of the pop-up
waste lid
Cautions
Open
Water
shutoff valve
Use the product with the water shutoff valve fully open .
Turn-on water confirmation
7
Confirmation of water flow after installing the water faucet
Connect the pop-up waste fittings. (Continue)
6-2
(6) a.
b.
Kick lever Lever handle
Water drain pipe
Pushbutton
5~
10mm
Pulling bar
wall
*
*
Adjust the position of the pulling
bar so that the clearance between
the spout and the pushbutton is
5 ~ 10 mm.
Lower the kick lever to the lowest
position in the condition described
in a, screw in the screw of the
anchoring metal fitting to anchor
the kick lever and the pulling bar.
If the kick lever and the pulling bar
interfere with the wall and the
water drain pipe cut them to a
length that they do not interfere.
*Cut 10 ~ 20 mm
from the anchoring
metal fittings.
After the completion of installation, open the main
tap in the plumbing and confirm that water comes
out from the spout.
Also, check the hose connections and clearances
for any water leakage.
Continued on the back cover.

4
Water
discharge port case
Press it in
with a finger.
How to clean the water discharge port
Cautions in Use
The following phenomenon may occur during use, but it is not due to any trouble .
Explain it adequately to the customer.
Explanation
Phenomenon
It is due to the internal parts breaking in, and it is not
due to any trouble.
When the product is used for a
while once installed, the handle
operation feels heavy.
3．
2．
Care for the water discharge port
Close the pop-up waste of
the wash bowl.
Loosen and remove the
countersunk small screw
(distance across faces: 2mm)
with a hexagonal wrench.
Insert a flat-blade precision
screwdriver in the notch
between the water
discharge port case and the
spout, and dismount the
water discharge port case.
1．
Pop-up waste
Wash bowl
Pushbutton
Close or block
with a towel, etc.
Spout
Spout
Up
Close the pop-up waste paying
attention not to lose part(s), or block
the pop-up waste with a towel, etc.
Assemble the water
discharge port case on the
spout and mount it with the
countersunk small screw.
5．
When the mounting work is
complete, check the water
discharge port for any
water leaks.
If water discharge port case
is not mounted properly,
re-mount it.
6．
Remove dirt and debris
caught in the wire screen
using a toothbrush, etc.
4．
Flat-blade
precision
screwdriver
Water discharge
port case
Water
discharge
port case
Notch
Countersunk
small screw
(M3 x 7)
Countersunk
small screw
(M3 x 7)
Hexagonal wrench
(Distance across faces: 2mm)
Toothbrush
Water discharge
port case
Leak
Pay attention not to lose the O-ring of
the water discharge port case.
Checking for looseness
Check the product for looseness.
- 3
Mounting of the spout.
- 4
Checking water leakage
Check if water leaks.
Is the mixed water hose tightened
securely to the connecting pipe?
Connection of the
mixed water hose.
- 5
Connect the pop-up
waste.
- 6
Mount the faucet body.
- 2
Connect the cold-/hot-water
supply hoses.
- 4
Are the cold-/hot-water supply hoses and
the water shutoff valve mounted securely?
Checking Items
Lever handle
Spout
Faucet body
If only a little water flows from the faucet and
the temperature cannot be adjusted well, check
the following items.
Is the water shutoff valve open?
Clean the water
discharge port.
Care for the water discharge port.
- 7
Use it with the water shutoff valve fully open .
Are the tightening nuts of the whole water
faucet body and the spout securely tightened?
Are the screws of the pushbutton and the
anchoring metal fittings securely tightened?
Turn-on water confirmation.
Is the water discharge port clogged with dirt?
Increase
Decrease
* Hand the attached operation manual, etc. over to the customer without fail.
When the installation is over, check the following items.
Checking of the flowrate,
water discharge condition and
water discharge temperature
Water discharge port
5
Tightening nut
3
4
Hot water supply hose
1
Water shutoff valve
6
1
2
3
Pushbutton
4
2
1
5
6
2
3
4
Anchoring
metal fittings
Mixed water
hose Tightening nut
Connecting
pipe
Cold water supply
hose
Press the water discharge port case
into the spout with a finger and tighten
the setscrew.
Connect the cold-/hot-water
supply hoses.
Refer to
Refer to
Refer to
Refer to
Refer to
Refer to
Refer to
Refer to
O-ring
(Semi-transparent)
Hexagonal wrench
(Distance across faces:
2mm)
O-ring
(Semi-
transparent)