Town & Country Fireplaces TC36.NG03D User manual

PART #TC36.NG03D
For TC36 & TC36 Arch
Series D Fireplaces
TC36
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
091014-20 TC36_NG03D 5056.427D3
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions

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• BURNERTUBE
• MEDIASPACER,Rear
• BURNERTRAYASSY
• MEDIASPACER,Front
• 5lbs.TUMBLEDGLASS
• MEDIASPACER,Center
• BURNERSHIELD
• PANEL,LOWERREAR
• MANIFOLDASSEMBLY
(including supply tube)
• PILOTSHIELD
(including pilot and supply tube)
• HARDWAREPACKAGE
NOTE:MUSTBEUSEDWITHPORCELAINPANELSETPART#TCPN.757031.C
A porcelain panel set must be used in conjunction with
the installation of the burner assembly.
1) Remove 2 screws from the air channel and attach the lower
rearpaneltothereboxwiththesescrews.(Fig.#1)
NOTE: The burner shield may need to be loosened and
re-tightned after positioning if the panel does not slip in
behind it.
Fig. # 1
Package Contents
Burner Installation

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2) Attachthemanifoldbrackettotheoor
shield in the bottom of the rebox with
onescrew.(Fig.#2)
3) Attachthemanifoldandpilotsupply
tubes to the bulk head tting and
tighten.(Fig.#3)Ensurethatall
connections are gas tight.
Fig. # 3
Fig. # 2

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Fig. # 4
BULKHEAD PLATE
2 SCREWS
4. Securetheelectricalbulkheadplate
(Fig.#4) and gasket to the rebox. (2
screws)Attach the ignition and sensor
wirestothemodule.(Fig.#5).)
NOTE: If converting to propane refer to
the propane conversion section
before continuing. Pg. 12
INTERFACE
MODULE
IGNITION
WIRE
(RED)
FLAME
SENSOR
WIRE
(WHITE)
Fig. # 5

TC36_NG03D 091014-20
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Fig. # 6
5) Remove panel retainer from the upper
heat shield. Install right side panel by
placing the bottom into the rebox and
tipping the top into position.
 (Fig.#6)
6) Position upper rear panel on top of
lower rear panel and slip in behind
therightpanel.(Fig.#7)
Fig. # 7

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Fig. # 8
7) Whilesupportingtheupperrearpanel
install the left side panel in the same
mannerastherightsidepanel.Secure
both side panels with the previously
removedpanelretainer.(Fig.#8)
8) Install burner shield by tipping the
shield into the rebox, feed the pilot
assembly through the opening in the
shield.(Fig.#9)
Fig. # 9

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Fig. # 10
Fig. # 11
9) With a short,stubbyscrewdriver,
attach pilot shield to burner tray with
two screws.
 (Fig.#10)
10)Attachtheburnertraytotheburner
shield using two screws at the back
ofthetray.(Fig.#11 ) Ensurethatfront
mounting holes are aligned inder tray
before tightening.

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Fig. # 12
Fig. # 13
11) Install front and rear media spacers.
(Fig.#12&13)

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12) Install burner by tilting burner tube
throughthetray.Ensurethattheorice
has entered the tube.
 (Fig.#14&15)
Set the air shutter to fully open for
Propane or fully closed for Natural
gas.
Fig. # 14
Fig. # 15
ORIFICE INLET TUBE

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13)Installthecentermediaspacer.Se-
cure the spacer and burner with two
longscrews.(Fig. # 16)Fourholes
mustlineuptoseteachscrew.Some
pressure may need to be applied to
the front tray support on the shield to
aligntheholes.(Fig.#17)
Fig. # 16
Fig. # 17

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Fig. # 18
14)Applyjustenoughglassmedia
to cover the burner assembly.
(Fig#18)
NOTE:Too much glass media over
the burner will cause sooting with
the use of propane gas

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WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service agency
is responsible for the proper
installation of this kit. The
installation is not proper and
complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
replace:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Propane Conversion
CONVERSIONLABEL(5052.5208D)
Note:Factorysuppliedcomponentsmustbe
used to ensure correct input.
Afterconversionconrmpropermanifold
pressure.
1. Ensuretheburner,pilotandgassupply
are turned off, and the appliance has
cooled.
2. Witha½”wrenchremovethenaturalgas
orice and replace with propane orice
(ourpart#5022.92)
 (Fig.#19)
3. Fullyopentheprimaryairshutter.
4. Remove the pilot shield from the burner
traybyremovingtwoscrews(Fig.#20)
5. Witha7/16”wrenchloosenthepilothead
on the pilot assembly by a half-turn
 (Fig.#21)
Fig. # 20
Fig. # 21
Fig. # 19
MAINBURNER(2.18mm)
ORIFICE(5022.92)

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HOLE
Fig #22
Fig #23
6. Slidethepilotadjustmentbandoverand
ensure that the hole in the orice band is
showing.(Fig.#22indicatesNGposition,
Fig.#23indicatesLPposition)
7. Remove access panel, 10 screws, and
set aside.
For complete valve conversion installation instructions,
refer to the instruction book included in the SIT
conversion kit.

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Fig. # 25
Fig. # 24
1) Remove the plug from the pressure test port. The plug is
locatedbetweentherightsidelintelandreboxside.(Fig.
#24)
2) Thread the extension test tting into the open test port.
 (Fig.#25)
3) Attachapressuregaugeontothetting
4) Whentestingiscompleteremovetheextensionpieceand
replace the pipe plug. Thread sealant will be required to
ensure a gas tight connection.
Note:To test the gas pressure,turn off the gas supply before
removing the plug from the supply pressure test port or
manifold pressure test port.
Verify gas pressures with the replace lit and on the
highest setting.
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Natural Gas Propane
 Minimum 5.0”wc 12.5”wc
 Maximum 13.9”wc 13.9”wc
Manifold Pressure
 Maximum 3.5”wc 10.0”wc
 Minimum 1.6”wc 6.4”wc
(Forpurposeofinputadjustment)
Gas Pressure Test
SUPPLY
MANIFOLD

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Fig. # 26
Burner Flame Adjustment
The air shutter on the burner tube controls the primary combustion air. It is set to the closed
positionatthefactoryfornaturalgasfuel.ForL P, someadjustmentmaybenecessaryto
obtaindesiredameandtoeliminatecarbondeposits.Evaluateameappearanceafterthe
replacehasreachedoperatingtemperature.SeeFig.#26forproperamepattern.
Openprimaryairifthewindowglassandreboxhavecarbonaccumulationand/orthe
amesarelong,darkandstringy.Theshuttermayalsobeopenedtolessentheame
height.
NOTE:
Proper air shutter setting is required.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass. Allow the replace to run for 30 minutes before
evaluating ame appearance.

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ITEM.....DESCRIPTION......................................PART NO.
1............BURNERTUBE....................TC36.5011835WELD
2............ORIFICE,NG ........................................... 5022.13
..............ORIFICE,LP .............................................5021.34
..............MANIFOLDASSEMBLY...................... TC36.9788
3............MANIFOLDBRACKET.................................. 9631
4............MANIFOLD.................................. TC36.9788WLD
5............DORMONTFITTING.............................. 5019.221
6............MEDIASPACER,REAR................................ 9634
7............PILOTSHIELD ...................................... 9626.002
8............MEDIASPACER,CENTER.................... 9635.001
9............MEDIASPACER,FRONT .......................... 9634.5
ITEM......DESCRIPTION .....................................PART NO.
10...........BURNERSHIELD .................................9636.001
11 ...........BURNERTRAY .......................................9632.01
12...........PILOTASSEMBLY,CONVERTIBLE......TCRP5005025
13...........1/4”FLEXTUBE .................................... 5019.225
14...........1/2”FLEXTUBE ....................................5019.223
HARDWAREPACKAGE .................................. TC36.HK03
Not sold separately
NOTE:FIREPLACE&VALVEREPLACEMENTPARTSARE
 LOCATEDINTHEAPPLIANCEINSTRUCTIONS
Replacement Parts
12
5
4
2
3
14
7
13
10
11
1
9
8
6

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TC36_NG03D 091014-20
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TC36_NG03D 091014-20
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For technical support, please contact your retailer.
www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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