Town & Country Fireplaces TC54 SERIES DMODULAR User manual

SKU# 22150048
For TC54 Series D
Fireplaces
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should
be kept together. Refer to the Installation and Operating
Instructions for proper gas supply, safety requirements and
operating instructions.
TC54
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
270223-20 SKU# 22150048 100005914
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

AMANIFOLD ASSEMBLY
(Including supply tube)
BBURNER TUBE, FRONT
CBURNER TUBE, REAR
DBURNER SHIELD
EMEDIA SPACER, Rr Center
FMEDIA SPACER, Fr Center
GMEDIA SPACER, Front
HMEDIA SPACER, Rear
IMEDIA SPACER, Left
JMEDIA SPACER, Right
KHARDWARE PACKAGE
L5 lbs. GLASS MEDIA
MBURNER TRAY
NPILOT
Figure 1: TC54 Black Diamond burner kit contents.
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A
B
C
D
E
F
G
H
I
JL
K
N
M
Package Contents

1. Remove one screw from the center rear of the rebox and use it to attach the manifold assembly.
(Figure 2)
2. Remove the 2 screws from the rebox bottom. (Figure 4)
3. Attach the manifold supply tubes from the “T” to the ttings on the two manifolds(Figure 3)
NOTE:
If unit is to be converted to Propane, see Propane conversion instructions on page 13 before
proceeding.
The panel set instructions must be used when installing this burner. Typically all panels except the
right side should be installed prior to burner installation.
NOTE: Plug the 4 vacant holes in the bottom of the firebox with #8x1/2” screws.
The holes are not required for this style of burner.
SCREWS
Figure 2: TC54 Black Diamond burner kit contents.
Figure 3: Attach main gas supply tubes from the “T” to manifolds.
Figure 4: Screws in oor.
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Black Diamond Burner Installation

Figure 5: Remove access panel.
Interface module
Figure 6: Attach gas supply tubes to bulkhead
4. Remove access cover to the valve control center from the right side of the re box (Figure 5).
5. Attach the center supply tube from the “T” and the pilot gas supply tube to the bulk head tting and
tighten (Figure 6).
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Ignition and sensor wires
Bulkhead plate
Figure 7: Remove access panel.
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 8: Interface module.
6. Feed the ignition and sensor wires through the bulkhead plate to the interface module.
(Figure 7).
7. Attach the ignition and sensor wires to the interface module as shown in (Figure 8).
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Figure 9: Replace access panel.
Figure 10: Install shield.
8. Re-install the access panel in the right side of the rebox (Figure 9).
9. Place burner shield into unit, exing right shield leg slightly to clear manifold. Make sure the pilot
protrudes through the center hole. (Figure 10).
NOTE: The shield sits at an approximately 15 degree angle to the base of the firebox.
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Figure 11: Attach pilot.
Figure 12: Install front media spacer.
10. Cover the glossy surface of the burner shield to prevent surface damage while connecting pilot to
the underside of the burner tray. (Figure 11)
NOTE: Start screws with ngers rst to prevent cross-threading.
11. Place front media spacer into the front of the tray. (Figure 12)
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Figure 13: Installing front burner.
Figure 14: Burner tube placement
11. Install front burner tube by tilting it into the front tray hole until almost fully seated. (Figure 13)
Set the air shutter to fully open for Propane or fully closed for Natural gas.
12. Guide tray and burner tube back until the burner tube engages the forward orice. This can be
seen through the rear burner hole. (Figure 14)
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13. Attach burner tray to shield with four screws. (Figure 15)
14.The rear media spacer is now installed. (Figure 16)
Figure 15: Attach tray to shield.
Figure 16: Rear media spacer.
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14. Install rear burner by tilting the inlet through the rear hole in the tray. Engage the inlet with the rear
orice. This can be seen from the back of the tray.(Figure 17)
Set the air shutter to fully open for Propane or fully closed for Natural gas.
15. Install center media spacers and screw down through burner and tray with 1 1/2” screws. (Figure
18). Three holes must line up to set each screw.
Figure 17: Install Rear burner.
Figure 18: Center media spacers.
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Figure 19: Left media spacer.
Figure 20: Right media spacer.
16. Install the left media spacer and secure to front and rear media spacers with two screws. (Figure
19)
17. Install right media spacer and secure to front and rear media spacers with two screws. (Figure 20)
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Figure 21: Glass media.
Figure 22: Glass media appearance.
18. Apply just enough glass media to cover the burner assembly. (Figure 21 & 22)
Use caution not to get any glass media into the pilot slot.
NOTE: Too much tumbled glass over the burner will cause sooting with the use of propane gas.
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Figure 23: Remove NG orices.
Figure 24: Loosen pilot head.
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's
instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of carbon
monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit. The installation is
not proper and complete until the operation of the converted appliance is checked as specified in the
manufacturer's instructions supplied with the kit.
Note:
Factory supplied components must be used to ensure correct input. After conversion conrm proper
manifold pressure.
1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.
2. Using a 1/2” wrench, undo both natural gas burner orices (marked “ND”).(Figure 23)
3. Apply a small amount of pipe joint compound to the threads of the propane burner orice (marked
“LD”) to ensure a good seal, before screwing it into the manifold.
4. Open primary air shutters fully.
5. With a 7/16” wrench loosen the pilot head on the pilot assembly (Figure 24)
CAUTION
The gas supply and electrical
power must be shut off before
proceeding with the conversion.
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MAIN BURNER ORIFICE
(marked “LD”)
Propane Conversion

Figure 25: Band in NG position. Figure 26: Band in LP position.
For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
6. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing. (Fig-
ure 25 indicates NG position, Figure 26 indicates LP position)
7. Fill in the conversion label. Peel off the protective backing and apply the conversion label directly
over the gas specications on the rating label.
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Figure 27: Remove plugs.
Figure 28: Pressure adjustment.
Note: To test the gas pressure, turn off the gas supply before removing the plug from the sup-
ply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
1. Remove the plug from the pressure test port. The plug is located between the right side lintel and
rebox side. (Figure 27)
2. Thread the extension test tting into the open test port. (Figure 28)
3. Attach a pressure gauge onto the tting.
4. When testing is complete remove the extension test tting and replace the plug. Thread sealant will
be required to ensure a gas tight connection. Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
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SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Gas Pressure Check

Figure 29: Flame appearance.
The flame should be just orange and “lazy”.
It should NEVER be set to create sooting on internal parts and window glass.
The air shutter on the burner tube controls the primary combustion air to the gas burner. The shutter
should be set to fully closed for natural gas or fully open for propane. See Figure 29 for proper ame
pattern.
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Burner Flame Adjustment

ITEM.............DESCRIPTION...................................................... PART NO.
#1 TC54 BLACK DIAMOND BURNER KIT ............................ 22150048
#2a BURNER TUBE ................................................................... TC54. 50118305
#2b BURNER TUBE ................................................................... TC42. 5011832.A
#3 PILOT ASSEMBLY, CONVERTIBLE .......................... ......... 80000525
#4 ORIFICE, NG marked “ND” (2 Required).......................... 80002042
#5 MANIFOLD ASSEMBLY...................................................... TC54.9654
#6 GLASS MEDIA .................................................................... TCRP.501201
#7 PROPANE CONVERSION KIT............................................ 22180009
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
*NOT SHOWN
*
*
*
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#1
#2a
#2b
#4
#3
1e
1a
1b
1c
1f
1g
1h
1j
1d
1i
Parts Diagram
80001184

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Web site: www.townandcountryfireplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
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