Town & Country Fireplaces TC42 User manual

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions
Visit www. townandcountryfireplaces.net for the most recent version of this manual
160223-16 SKU# 22150035 100000383
TC42
BLACK DIAMOND
BURNER KIT
INSTALLATION
INSTRUCTIONS
SKU# 22150035
For TC42 Series D
Fireplaces

Figure 1: Contents of kit.
Figure 2: Attaching the manifold assy.
Contents of Package
Burner Installation
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• BURNER
• BURNER TRAY ASSEMBLY
• TUMBLED GLASS
• BURNER SHIELD
• MANIFOLD ASSEMBLY
(including supply tube)
• PILOT SHIELD
(including pilot and pilot
supply tube)
• HARDWARE PACKAGE
• MEDIA SPACER, rear
• MEDIA SPACER, front
• MEDIA SPACER, center
NOTE: MUST BE USED WITH PORCELAIN PANELS #TC42.PNLPBKB
A porcelain panel set must be used in conjunction with the installation of the burner assembly. See Installation
and Operating Instructions manual for details.
1. Remove the three lower screws
from the air channel at the back
of the rebox and attach the
manifold assembly to the back
of the rebox (Figure 2).

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2. Attach the manifold and pilot
supply tubes to the bulk head
tting and tighten (Figure 3).
Ensure that all connections are
gas tight.
3. Feed the ignition and sensor
wires through the bulkhead
plate (Figure 3) to the interface
Figure 3: Gas and pilot supply tubes.
Ignition and sensor wires
Bulkhead plate
Figure 4: Ignition and sensor wires routing.

Figure 6: Panel clips.
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Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 5: Interface module.
4. Attach the ignition and sensor
wires to the module (Figure 5).
5. Panel clips must be installed
on the bottom of both side
panels (notch facing inside)
(Figure 6). To ensure proper
positioning of the burner
shield. This must be done at
the same time as installing the
porcelain side panels.
6. Install rear panel of porcelain
panel set. The base panel of
the porcelain panel set is not
used with the Black Diamond
installation, and may be dis-
carded.

Burner shield
Figure 7: Installing burner shield.
Figure 8: Positioning clip nuts.
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7. Install burner shield by tip-
ping the shield into the rebox,
catching the folded edges in
the panel clips (Figure 7).
8. Position clip nuts, included
in hardware package, onto
burner shield (Figure 8).

Figure 9: Installing burner tray.
Figure 10: Installing pilot sheild.
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9. Attach the burner tray to the
burner shield using two screws
at the back of the tray
(Figure 9)
10. Attach pilot shield to burner
tray with two screws.
(Figure 10)

Rear media spacer
Figure 11: Rear media spacer.
Front media spacer
Figure 12: Front media spacer.
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11. Install front & rear media spac-
ers (Figure 11 and Figure 12).
12. Set the burner air shutter to
fully open for propane or fully
closed for natural gas.

Figure 13: Installing burner.
Figure 14: Burner installed.
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13. Install burner by tilting burner
inlet through tray. Ensure that
the orice has entered the inlet
tube (Figure 13 and Figure 14) .

Center media spacer
Figure 15: Center media spacer.
Figure 16: Applying glass media.
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14. Install the center media spacer
and secure spacer to the tray
with the two long screws pro-
vided. (Figure 15).
15. Apply just enough glass media
to cover the burner assembly.
(Figure 16)
NOTE: Too much glass media
over the burner will cause
sooting with the use of pro-
pane gas.
Unit is designed specically
to use glass media part #
5012.01.
Use of any other glass or
material will void warranty.

WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufac-
turer's instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of car-
bon monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit. The installation is
not proper and complete until the operation of the converted appliance is checked as specified in
the manufacturer's instructions supplied with the kit.
CAUTION
The gas supply and electrical power shall be shut off before proceeding with the conversion.
Note: Factory supplied components must be used to ensure correct input. After conversion, conrm proper
manifold pressure.
1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.
2. With a ½” wrench remove the natural gas orice (Figure 17) and replace with propane orice included in
the SIT conversion kit.
3. Fully open the primary air shutter (Figure 18).
4. Remove the pilot shield from the burner tray by removing two screws (Figure 19).
5. With a 7/16” wrench loosen the pilot head on the pilot assembly by a half-turn (Figure 20).
6. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing. (Figure 21
indicates NG position, Figure 22 indicates LP position)
Figure 17: Replacing the orice.
Primary air shutter
Figure 18: Primary air shutter.
Propane Conversion
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7. Remove access panel to gain access to the gas valve for propane conversion.
8. Complete the gas valve conversion from natural gas to propane gas according to the instructions
included in the SIT propane gas conversion kit.
9. Fill in the conversion label (Figure 23) . Peel off the protective backing and apply the conversion label
directly over the gas specications on the rating label. Rating label can be found on a metal plate stored
on the left hand side of the replace, behind the decorative trim.
Figure 19: Removing pilot shield. Figure 20: Loosening pilot head.
Figure 21: Pilot band in natural gas position.
Hole in sliding band indicates
propane gas conguration
Figure 22: Pilot band in propane gas position.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
Figure 23:
Conversion label (5052.52001-B).
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Figure 24: Example of desirable ame.
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The air shutter on the burner inlet tube controls the primary combustion air to the gas burner and is pre-set to
the closed position at the factory for natural gas fuel. Some adjustment may be necessary to obtain desired
ame and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operating
temperature. See Figure 24 for proper ame pattern.
Open primary air shutter if the glass and rebox have carbon accumulation and / or the ames are long, dark
and stringy. The shutter may also be opened to lessen the ame height.
CAUTION: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
Burner Flame Adjustment
To Adjust:
1. Open and remove window frame and set aside. See "Window Frame Removal" section found in the
Installation and Operating Instructions manual.
2. Remove the lower rear panel and set aside.
3. Loosen the screw securing the primary air shutter.
4. Rotate the shutter to increase or decrease the amount of primary air.
5. Re-tighten the primary air shutter.
6. Reinstall lower rear panel.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and
glass.

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ITEM / DESCRIPTION PART NO.
1 BURNER ..............................................................................TC42.5011832
2 MANIFOLD ASSEMBLY .............................................................TC42.9640
3 MEDIA SPACER, REAR ...................................................................... 9645
4 PILOT SHIELD ................................................................... TC36.9626PBK
5 MEDIA SPACER, CENTRE........................................................... 9647.001
6 MEDIA SPACER, FRONT .................................................................... 9646
7 BURNER SHIELD ......................................................................TC42.9642
8 BURNER TRAY .................................................................. TC42.9641PBK
9 PILOT ASSEMBLY, CONVERTIBLE. ................................... TCRP.5005025
10 1/4” FLEX TUBE (Pilot)................................................................. 5019.225
11 1/2” FLEX TUBE (Manifold).......................................................... 5019.223
HARDWARE PACKAGE ............................................................TC36.HK03
TUMBLED GLASS ................................................................TCRP5012.01
Replacement Parts
11
10
4
9
1
653
8
2
7

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Reproduction, adaptation, or translation
without prior written permission is prohibited
except as allowed under the copyright laws.
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www.townandcountryreplaces.net
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