Town & Country Fireplaces TC30.NG02CN User manual

TC30
COUNTRY HOME
BURNER KIT
INSTRUCTIONS
(NATURAL GAS ONLY)
PART#
TC30.NG02CN
For TC30 Series C
130411-12 TC30.NG02CN 5056.42902
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions
for proper gas supply, safety requirements and operating
instructions

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TC30.NG02CN 130411-12
Contents of Package
Burner/Grate Installation
BURNER ASSEMBLY
7 PCS LOG SET
HARDWARE PACKAGE
EMBER MATERIAL
LOG GRATE
1. Place the keyhole slots in the burner
over the two screws located in the rebox
base. (Fig. #1 & 1a)
2. Slide the burner back to engage the
screws in the small part of the keyhole
slot and tighten screws. (Fig. #1b)
3. Remove access cover from side of
rebox(Fig. #1c)
Fig. # 1a
Fig. # 1b
SCREWS
Fig. # 1
Fig. # 1c

TC30.NG02CN 130411-12
3
BULKHEAD PLATE
2 SCREWS
4. Secure the electrical bulkhead plate and
gasket to the rebox.(2 screws) Attach the
ignition and sensor wires to the module.
Red end to the connector marked by the
red dot, white end to the connector marked
by the white dot
Fig.#2 & Fig.#3
Fig. # 2
Burner/ Grate Installation
RED END TO
RED DOT
WHITE END TO
WHITE DOT MODULE
Fig. # 3

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TC30.NG02CN 130411-12
PILOT SUPPLY
TUBE
MAIN GAS SUPPLY
TUBE
Fig. # 4
5. Attach the pilot and gas supply tubes to
the bulk head tting and tighten.
(Fig. # 3b) Ensure the connections are
gas tight. Conceal the spark and
sensor wires below the supply tubes.
A panel set must now be installed. See
Installation and Operating Instructions
manual for details.
6. Position the slots of the grate securing
brackets over the holes in the oor shield
and secure with the two screws
(Fig. # 4).
Fig. # 3b

TC30.NG02CN 130411-12
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Fig. # 5
AIR DEFLECTOR
SECURING
SCREWS
Ember Material Placement
A large bag of ember material is shipped with
the replace and needs to be installed to ensure
optimum performance and ame appearance.
Pull apart the material into ember size pieces
(approximately 1” squares) and gently place them
into the burner pan.Do not compress, leave it loose
for best performance.
Fill the burner pan level with the top of the pan at
rear, and gradually slope forward to the rebox oor
at the front, covering both burner tubes.
Place remaining ember material outside of the
burner pan as desired to cover-up gas lines and
brackets.
Note: Ember material placement and amount will
affect ame appearance. More ember material
results in lower ame height. Add or remove as
needed until desired ame affect.
Fig. # 5b
GLOWING EMBERS
7. Attach rear deector to rear of grate
using the two screws provided
(Fig. # 5).

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TC30.NG02CN 130411-12
Gas plumbing and vent connections
should be completed before proceeding.
The logs are fragile, and should be handled
with care. Unpack and inspect log set.There
should be a total of seven logs.
Position the logs as indicated by the following
pictures.The three main logs have holes and
/ or pins. Engage each pin in the correspond-
ing holes. The four smaller logs do not have
holes or pins.They rest in position. Locate as
per the diagrams (g. # 6-13).
Log Placement
Fig #6
Fig #7
1
2

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Fig #8
Fig #9
4
3

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TC30.NG02CN 130411-12
Fig #10
Fig #11
5
6

TC30.NG02CN 130411-12
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Fig #12
Fig #13
3
21
5
6
7
Note:
Improper placement of logs will
cause sooting on internal parts
and glass. The logs may need to
be repositioned slightly to avoid
excessive ame impingement. 4
7

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TC30.NG02CN 130411-12
1. Remove the blanking plug from the
pressure test port. The plug is located
between the right side lintel and
rebox side. (Fig. #14)
2. Thread the extension test tting into the
open test port. (Fig. #15)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas
Min. Pressure 5.0" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC
Manifold Pressure
Maximum 3.8" WC
Minimum 2.1" WC
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #16
Note:To test the gas pressure,turn off the
gas supply before removing the blanking
plug from the supply pressure test port
or manifold pressure test port.
Verify gas pressures with the replace
lit and on the highest setting.
Gas Pressure Check
Fig #14
Fig #15

TC30.NG02CN 130411-12
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The air shutter on the burner tube controls the primary combustion air to the gas burner
and is preset at the factory for natural gas fuel. Some adjustment may be necessary to
obtain desired ame and to eliminate carbon deposits. Evaluate ame appearance after
the replace has reached operating temperature. See Fig. #17 for proper ame pattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and/or
the ames are long, dark and stringy. The shutter may also be opened to enhance the
ember material glow and lessen the ame height.
Burner Flame Adjustment
Caution: Proper air shutter setting is a
must.
The ame should be just orange and “lazy”.
It should NEVER be set to create sooting on
internal parts and glass.
Fig. # 18
PRIMARY AIR SHUTTER
(Shown in closed position)
To Adjust: (See Fig. #18)
1. Open and remove window frame and set
aside. See "Window Frame Removal"
section found in the Installation and
Operating Instructions manual.
2. Remove the log set and set aside.
3. Remove the air deector from the log
grate.
4. Loosen the screw in the Primary Air
Shutter.
5. Rotate the shutter to increase or decrease
the amount of primary air.
6. Re assemble in reverse order.
Fig. # 17

4
5
6
1a
1b
1c
1d
1e
1f
1g
1h
1i
1j
3a
2a
2d
2b
2c
2e
2f 2g
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TC30.NG02CN 130411-12
ITEM.......DESCRIPTION............................................PART NO.
#1..........COUNTRY HOME BURNER KIT.....TC30.NG02CN2
#2..........7 PCS LOG SET ................................. 5098.746148
#3..........ORIFICE, NATURAL GAS (#32)......... 5021.332.A
ITEM.......DESCRIPTION............................................PART NO.
#4..........PILOT ASSEMBLY, CONVERTIBLE .. TCRP.5005025
#5..........MAIN SUPPLY TUBE.......................... 5019.223
#6..........PILOT TUBE ...................................... 5019.225
#1.... BURNER ASSEMBLY
1a GRATE
1b
AIR DEFLECTOR
1c BURNER TRAY
1d PILOT SHIELD
1e BLOCKER PLATE
1f MANIFOLD
1g 1/2 PIPE TO 1/2 TUBE CONNECTION
1h PILOT BRACKET
1i HEAT SHIELD
1j HEAT SHIELD INSULATION
KIT CONTENTS:
#2.... 7 PCS LOG SET
2a BASE LOG
2b TOP LEFT LOG
2c TOP RIGHT LOG
2d CENTER CHUNK
2e BOTTOM LHS CHUNK
2f BOTTOM CENTER CHUNK
2g BOTTOM RHS CHUNK
#3.... ORIFICE, NATURAL GAS (#32)
#4.... PILOT ASSEMBLY, CONVERTIBLE
#5.... MAIN SUPPLY TUBE
#6.... PILOT TUBE
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts

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TC30.NG02CN 130411-12

TC30.NG02CN 130411-12
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Technical support: 1-250-748-1184
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
Printed in Canada