Town & Country Fireplaces TC36.NGST04C User manual

IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
101812-16 TC36.NGST04C 5056.42801C4
TC36 See-Thru
TRANQUILITY
BURNER KIT
INSTRUCTIONS
PART#TC36.NGST04C
FOR TC36 SEE-THRU
SERIES C

Package Contents
Tranquility Burner Installation
TC36.NGST04C 101812-16
2
5 lbs. Sand 5096.9935
1 Bag tapered plugs TC36.503152
1 Burner assembly TC36.9410
2 Line covers TC36.9699PBKA
1 Pebble assembly TC42.9499
1 Instruction pack 5056.42801.C4
In these instructions the right and left sides of the
replace are referenced during the installation
process. The right side has the control access
cover in it.
1) Place base panels onto unit oor.
2) Attach a line cover to the left side of rebox
using screw from top center of air channel.
(Fig #1)
3) Remove panel retainer clips from the top heat
shield. Install left porcelain panel. (Fig #2)
Fig #1
Fig #2

TC36.NGST04C 101812-16
3
Tranquility Burner Installation
If converting to propane see
conversion instructions on page #6
before proceeding.
Set shutter according to fuel used. Fully open
for propane, closed for natural gas.
4) Place burner assembly into center of porcelain
base panels. (Fig #3)
5) Attach fuel ex lines to bulkhead ttings.
(Fig #4)
CAUTION: Ensure that all
connections are gas tight.
Fig #3
Fig #4

RED END TO
RED DOT
WHITE END TO
WHITE DOT
MODULE
BULKHEAD PLATE
2 SCREWS
TC36.NGST04C 101812-16
4
6) Secure the electrical bulkhead plate and
gasket to the rebox. (2 screws) Attach the
ignition and sensor wires to the module. Red
end to the connector marked by the red dot,
white end to the connector marked by the
white dot(Fig. #5 & 6)
Fig #5
Fig #6

TC36.NGST04C 101812-16
5
Fig #7
Fig #8
7) Place second line cover over lines and
attach to right side of rebox using top
bulkhead screw. (Fig #7)
8) Install right porcelain panel and re-install panel
retainer clips. (Fig #8)

TC36.NGST04C 101812-16
6
Fig #10
Fig #9
9) Insert tapered plugs into raised burner ports to
prevent sand from entering ports. (Fig #9)
10) Place sand in tray. Brush sand smooth and
level to just below top of raised burner ports.
Gently remove excess sand from around ports.
(Fig #10 & 11)
Fig #11

TC36.NGST04C 101812-16
7
Fig #12
Fig #13
11) Remove tapered plugs from ports. (Fig #12)
12) Gently place pebble assembly onto sand base
using pins to locate position. (Fig #13)
NOTE: Do not lift pebble assembly by the
top rocks.

13) The three loose rocks may be placed
anywhere in the sand around the pebble
assembly (Fig #14)
NOTE: Do not place on top of the main
pebble assembly as sooting and poor
performance could occur.
14) Install the door. Unit is ready for lighting.
TC36.NGST04C 101812-16
8
Fig #14

WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
burner:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note: Factory supplied components must be
used to ensure correct input.
After conversion conrm proper manifold
pressure.
1. Remove the 2 front screws holding the
burner tray in place.
(Fig. #16)
2. Gently lift up the burner tray while
sliding to the left to disengage the
burner tube from the orice. Then tip
back to expose the orice.
3. Using a 1/2” wrench, undo the
natural gas burner orice,
(marked #25). Apply a small amount
of pipe joint compound to the threads
of the propane burner orice
(marked 3/32) to ensure a good seal,
before screwing it into the tting.
Loosen the primary air shutter screw,
open shutter fully and re-tighten.
(Fig. #17)
4. Remove the 2 screws
holding the pilot assembly in place with
a stubby screwdriver.
(Fig #18)
The burner assembly must
be removed from the unit if
previously installed.
Propane Conversion
Fig #16
Fig #17
Fig #18
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
3/32” (2.38 mm)
Max.: 61,000 (17.9)
Min.: 46,200 (13.5)
260911 6-TC42C 5052.5206C
Date: ______________________
By / Par: ___________________
Kit # TC42.LPKTB/EB/EC for use with model:
Pour utilise avec du modèle:
This appliance was converted
to PROPANE GAS with this
kit on this date by the or-
ganization which accepts the
responsibility that this conver-
sion has been properly made.
/ Cet appariel etair converter
au gaz LP par l’emploi de la
trousse de conversion par une
organization qui accepte la
responsibilité pour une instal-
lation en bon état.
TC36.NGST03,04
TC42 Series C
MAIN BURNER
(3/32”) ORIFICE (5021.31)
MINIMUM RATE SCREW (5005.016)
CONVERSION LABEL (5052.52083)
TC36.NGST04C 101812-16
9
Fig #15

TC36.NGST04C 101812-16
10
HOLE
5. With a 7/16”wrench loosen the pilot head
on the pilot assembly using a wrench to
hold the bracket steady. (Fig. #19)
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #20a shows NG position
Fig. #20b shows LP position).
Re-attach the pilot assembly.
7. Remove the access panel, 10 screws,
and set aside.
8. Remove the minimum rate screw
located in the valve. (Fig. #21)
The minimum rate screw is sealed with
an o-ring. Use a thin bladed
screwdriver to back the screw out past
the limit of the threading. At this point
a groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or ne
screwdriver blade) into the groove and
gently pry the screw up.
9. Replace the minimum rate screw with
the one provided in the propane con-
version kit supplied with this replace.
Ensure that the screw is fully seated.
(Fig. #22)
Fig #19
Fig #20a
Fig #21
Fig #22
NG POSITION LP POSITION
Fig #20b

TC36.NGST04C 101812-16
11
10. Remove the aluminum cap from the top
of the pressure regulator.
(Fig. #23)
11. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #24). Replace the aluminum cap.
12. Fill in the date and the name of the
person who performed the conversion in
the white area on the conversion label.
Peel off the protective backing and apply
the conversion label directly over the
gas specications on the rating label.
13. Re-attach the access panel to the side
of the rebox with the screws previously
removed.
(Fig. #25)
Fig #23
Fig #24
Fig #25
NG LP
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
3/32” (2.38 mm)
Max.: 61,000 (17.9)
Min.: 46,200 (13.5)
260911 6-TC42C 5052.5206C
Date: ______________________
By / Par: ___________________
Kit # TC42.LPKTB/EB/EC for use with model:
Pour utilise avec du modèle:
This appliance was converted
to PROPANE GAS with this
kit on this date by the or-
ganization which accepts the
responsibility that this conver-
sion has been properly made.
/ Cet appariel etair converter
au gaz LP par l’emploi de la
trousse de conversion par une
organization qui accepte la
responsibilité pour une instal-
lation en bon état.
TC36.NGST03,04
TC42 Series C
ADD NAME
ADD DATE

TC36.NGST04C 101812-16
12
Note: To test the gas pressure, turn off the gas supply
before removing the plug from the pressure test port.
Verify gas pressures with the replace lit and on the high-
est setting.
1) Remove the plug from the pressure test port using a 7/16”
socket and extension.The plug is located between the right
side lintel and rebox side. (Fig. #26)
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Natural Gas Propane
(For purpose of input adjustment)
Minimum 5.0” wc 12.5” wc
Maximum 13.9” wc 13.9” wc
Manifold pressure
Maximum 3.8” wc 11.0” wc
Minimum 2.1” wc 5.5” wc
2) Thread the extension test tting into the open port.
(Fig. #27)
3) Attach a pressure gauge onto the tting.
4) When testing is complete shut off the gas, remove the t-
ting and replace the plug. Thread sealant will be required
to ensure a gas tight connection.
Gas Pressure Check
Fig #26
Fig #27
MANIFOLD
SUPPLY

TC36.NGST04C 101812-16
13
Burner Flame Adjustment
The air shutter on the burner tube controls the primary combustion
air to the gas burner. The shutter should be set to fully closed for
natural gas or fully open for propane.
The ame should be just orange and “lazy”. It should
NEVER be set to create sooting on internal parts and window
glass.
Fig #28

1
2
3
4
5
7
6
8
9
10
11
12
TC36.NGST04C 101812-16
14
1........ TRANQUILITY CURB..................TC36.9416WLD
2........ ROCK PAN .................................................9416.5
3........ TRANQUILITY LEG................... TC36.9415PBKA
4........ FLOOR PAN............................... TC36.9418PBKA
5........ LINE COVER ............................. TC36.9699PBKA
6........ PILOT ASSEMBLY................................. 5005.025
7........ BURNER INLET TUBE .................................. 5 011
8........ ORIFICE NG #25......................................5022.12
.......... ORIFICE LP 3/32...................................... 5021.31
9........ TAPPED 1/8-27 NPT ................................5019.21
10...... 1/4” FLEX COMPRESSION....................5019.225
11 ...... 1/2” FLEX FLARE CONNECTION..........5019.223
12...... 19 PORT CAST BURNER......................5011.8399
13...... TAPERED PLUGS ...........................TC36.503152
.......... PEBBLE ASSEMBLY (not shown) .......TC42.9499
Replacement Parts
13
NOT SOLD SEPARATELY

TC36.NGST04C 101812-16
15

TC36.NGST04C 101812-16
16
TECHNICAL SUPPORT: 1-250-748-1184
www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
Printed in Canada