Town & Country Fireplaces TC42 User manual

SERIAL #
TC42
INSTALLATION
AND OPERATING
INSTRUCTIONS
030615-48 TC42_D 5056.426D
MODEL TC42
SERIES D
MODULAR DIRECT VENT
FIREPLACE
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located,manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Table of Contents
Caution ................................................................... 3
Safety ..................................................................... 3
Important note for the
Commonwealth of Massachusetts..........................4
Fireplace Dimensions .............................................5
Minimum Clearances to Combustible Material .......5
Installation Requirements .......................................6
Manufactured (Mobile) Home .................................6
Window Frame Removal.........................................6
Top Standoffs..........................................................7
Locating The Fireplace ........................................... 7
Framing and Finishing ............................................ 8
TC42 Steel Stud Framing Kit ................................ 10
Adjustable Lintel ................................................... 12
Hearth Extension.................................................. 13
Electrical............................................................... 14
Wall Switch and Remote Control .......................... 15
Selecting Natural Vent and Power Vent Modes..... 15
Home Automation ................................................. 16
Gas Supply ........................................................... 17
Gas Pressure Check............................................. 17
Venting.................................................................. 18
Wall Termination Venting ...................................... 18
Wall Termination Venting Chart.............................21
Roof Termination Venting Chart............................22
Vent Terminal Clearance.......................................25
Vent Terminal Minimum Clearances .....................25
Vent Pipe Sealant .................................................26
Vent Restrictor Adjustment ................................... 27
Wall Termination Kit ............................................28
Wall Shield / Ceiling Firestop Thimble ..................28
Roof Termination Kit ...........................................28
Vent Pipe Dimensions .........................................29
Vent Offset Chart .................................................. 30
Firebox Panels Installation.................................... 31
Finishing Touch Trim Kit Instructions..................... 32
Lighting Instructions .............................................33
First Fire................................................................ 34
Special Operator Note ..........................................34
Remote Control Operation....................................34
Maintenance .........................................................40
TC42.D Replacement Parts..................................41
Replacement Parts – Control System...................42
Wiring Diagram..................................................... 43
Rating Label .........................................................44
2
TC42_D 030615-485056.426D
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.

FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst
reading and understanding this manual. Any installation or operational deviation from the
following instructions voids the Town & Country FireplacesTM Warranty and may prove
hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply
piping system during any pressure testing of that system at test pressures in excess
of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance. Toddlers, young children, and others may be susceptible to accidental contact
burns. A physical barrier is recommended if there are at-risk individuals in the house. To
restrict access to a replace or stove, install an adjustable safety gate to keep toddlers,
young children, and other at-risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should
be inspected before use and at least annually by a professional service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe
condition which is the result, either directly or indirectly, of any improper operation or
installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel
burning appliance.
3
TC42_D 030615-48 5056.426D
Caution
Safety
We recommend that our gas hearth
products be installed and serviced
by professionals who are certied
in the United States by the National
Fireplace Institute®(NFI) as NFI Gas
Specialists

From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon mon-
oxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled
equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard-wired
carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector
with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the
manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-
lowing requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
Important Note for the Commonwealth of Massachusetts:
4
TC42_D 030615-485056.426D

**
24"
*
38 1/2"
4"
53 15/16"
51 1/16"
53 1/16" 29 3/16"
42 3/16"
38 1/2"
44 7/16"
29 9/16"
48"
16 3/4"
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
MANTEL CLEARANCE
CHART
Minimum Clearances:
Side standoffs.......................................................0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................ 0 in. (0 mm)
Bottom of appliance..............................................0 in. (0 mm)
Adjacent side wall.................................................4 in. (102 mm)
Ceiling to appliance ............................................24 in. (610 mm)
*Mantel to appliance ............................ See Figure #2
**Maximum Mantel extension ...............See Figure #2
Mantel support...................................................... 4 in. (102 mm)
Vertical vent pipe ..........................................1 3/4" in. (45 mm)
Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm)
Fig. #1
Fig. #2
Fig. #3
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #11 & 12
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE
MATERIAL, ELECTRICAL WIRING OR GAS
PLUMBING IN THIS AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
STEEL FRAMING
FIREPLACE FRONT
TOP OF LINTEL BAR
A
B
C
D
E
F
MANTEL
ADJACENT WALL
OR MANTEL
SUPPORT
CEILING
UNIT MAY BE RECESSED UP TO 4 1/2” WITH
NON-COMBUSTIBLE MASONRY TYPE MATERIAL
5
TC42_D 030615-48 5056.426D
Fireplace Dimensions
Minimum Clearances to Combustible Material

The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or
trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes
after the "rst sale". Consult local codes for approval. The replace must be fastened
in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,
Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installa-
tions, Sites and Communities ANSI/NFPA 501A (in the USA).
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a
one-piece latch handle.
1. Remove safety barrier screen (Fig #4) by prying the top portion of the screen toward
you , then lift the screen from its tabs (inset) located at the base of the window frame.
2. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
3. Using a screwdriver (Fig #5) or other similar object, push against the notch in the top of
the latch and grab the bottom of the latch handle as it protrudes (Fig #6). Lift handle until
latch hook disengages. Repeat for other side while holding glass so it does not tip out.
4. Tilt the top of the window frame out to clear the top edge of the unit. Grasp
the sides of the frame and lift up and out to disengage from its bottom track.
5. Place the window frame in a safe place to avoid damage.
6. Re-assemble in reverse order. Latch handle should snap into place and be ush with
window frame when engaged correctly.
7. Reinstall Trim Kit if required.
8. Reinstall safety barrier screen.
LATCH HANDLE
TIP:
To ensure glass is properly latched, grasp the top left and right
sides of the glass frame, under moderate pressure it should pull
forward and return to original position evenly on both sides.
SAFETY BARRIER
SCREEN
Fig. #4
Fig. #5
Fig. #6
Fig. #7
6
TC42_D 030615-485056.426D
Installation Requirements
Manufactured (Mobile) Home
Window Frame Removal

The top standoffs are shipped loose inside
the replace and must be installed on top
of the replace as shown in Fig #8. Do this
once the replace is on site and in position.
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed.Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig #9). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig #2 and Fig #3.
Fig. #8 TOP STANDOFFS
EXAMPLES OF COMMON LOCATIONS
SEE FIG #13 FOR DIMENSIONS
Fig. #9
7
TC42_D 030615-48 5056.426D
Locating The Fireplace
Top Standoffs

NOTE:
The chase must be properly
sealed at the ceiling level or
between oors in a multilevel
installation.
56 1/4"
53 7/8"
Note: The replace should be in place
and venting installed before framing in
or building an enclosure around the unit.
TheTown & Country replace must be framed
in as described below or totally enclosed
with non-combustible material, such as fac-
ing brick.
If preferred, additional masonry type non-
combustible material can be installed above
and to the sides up to 4 1/2 inches proud of
the appliance.
The nishing material must not interfere
with glass frame access.
A Steel Stud Framing Kit is supplied with the
replace and must be used unless the
replace is totally enclosed with
non-combustible material.Assemble the fram-
ing kit as per the instructions on pages 10 &
11 of this manual. Attach the steel frame to
the replace once the replace is in its nal
position.Secure the steel frame to the framing
brackets on each side of the unit.Ensure that
the studs are set back far enough to allow for
thickness of nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible
backer board, such as cement board or its
equivalent, must be used to sheet in the front
of the replace, extending 12” above and 5
9/16” to the side of the framing edge bars.
(Fig #11) Standard sheet rock (dry wall) may
be used beyond this.
If the backer board is not to be nished with
other non-combustible material such as tiles, it
is recommended that top sections of the board
be a single sheet of calcium silicate board
or its equivalent. Taped and mudded joints
may crack due to the elevated temperatures.
Chase Insulation: When installing this
replace against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to same degree as other
exterior walls. Do not place replace directly
against the insulation. Cover the insulation
and plastic vapour barrier with a solid surface,
such as dry wall (sheet rock). Consult local
codes. Do not insulate or use plastic vapour
barrier within the framing kit.
CAUTION: SEE FIGURE #11a BEFORE
PROCEEDING.
IT IS HIGHLY RECOMEND-
ED THAT A FULL HEADER
BE INSTALLED ABOVE THE
METAL FRAMING KIT
Fig. #10
NON-COMBUSTIBLE ZONE. DO NOT
INSTALL ANY COMBUSTIBLE MATE-
RIAL, ELECTRICAL WIRING, INSULA-
TION, PLASTIC VAPOR BARRIER OR
GAS PLUMBING WITHIN THE STEEL
STUD FRAMING
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
8
TC42_D 030615-485056.426D
Framing and Finishing

4 1/2"
MAXIMUM
FACING DEPTH
NON-COMBUSTIBLE
BOARD
NON-COMBUSTIBLE
MATERIAL
STEEL STUD FRAME
FIREPLACE FRONT GLASS
12”
5 1/2”
Fig. #11a
NON-COMBUSTIBLE
BOARD
IF FINISHING THE WALL ABOVE THE UNIT
WITH PAINT, THE FRAMING KIT SHIPPED
WITH THE UNIT SHOULD BE DISCARDED.
USE FULL SHEETS OF CALCIUM
SILICATE BOARD OR EQUIVALENT
AND FULL LENGTH METAL STUDS TO
FINISH AND FRAME AROUND THE UNIT.
CALCIUM SILICATE BOARD ISAHIGH GRADE
MATERIAL WITH CEMENT, QUARTZ AND
NATURAL MINERALS AS THE MAIN RAW
MATERIALS. (NOTE: CALCIUM SILICATE IS
1/2” THICK)
CAUTION: CALCIUM SILICATE BOARD CAN
BE DAMAGED IF DROPPED OR STRUCK.
HANDLE WITH CARE. INSPECT BOARD
PRIOR TO INSTALLATION AND DO NOT USE
IF CRACKED.
NOTE: IT IS RECOMMENDED TO PRE-DRILL
MOUNTING HOLES IN THE BOARD PRIOR
TO SECURINGTO THE FRAMING.THIS WILL
PREVENT THE BOARD FROM CRACKING.
56 1/2"
21 1/4"
1/2"
92 5/8"
65 1/2"
30 1/16"
65 1/2" 54 1/8"
56 1/2"
MINIMUM COMBUSTIBLE
FRAMING DIMENSIONS
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.
ADDITIONAL NOTE: IT IS PERMISABLE IF THE CONTROL BOX TOUCHES THE
FRAMING UPON COMPLETION OF INSTALLATION. SEE INSET.
RANGE
27 9/16"
to
29 5/16"
RANGE
29 3/8"
to
30 13/16"
12 5/8"
RANGE
1/32" - 3 1/4"
FRAMING
LINTEL
56 1/2"
Control Box &
frame can touch
NON-COMBUSTIBLE BOARD DETAIL
Fig. #11
Fig. #12
Fig. #13
NON-COMBUSTIBLE MATERIALS
MUST EXTEND 12" ABOVE AND 5
1/2" TO THE SIDES OF THE FRAM-
ING EDGES.
NON-COMBUSTIBLE
RECESSED
INSTALLATION DETAIL
NON-COMBUSTIBLE
BOARD
9
TC42_D 030615-48 5056.426D

5
6
4
2
3
8
7
Each Kit Contains:
Item Description Qty.
1 SCREW, TEKS #8 x 1/2
(Not shown)
Pkg
40
2 SIDE STUD, VERTICAL INNER
53 3/4” L
2
3 SIDE STUD, VERTICAL OUTER
53 3/4” L
2
4CENTER STUD, VERTICAL
SHORT
2
Item Description Qty.
5 STUD, HEADER HORIZONTAL
58 1/4” L
1
6 STUD PLATE, HORIZONTAL 1
7 BASE PLATE 2
8 FRAMING PLATE 4
TC42.BFRKITB
Fig. #14
10
TC42_D 030615-485056.426D
TC42 Steel Stud Framing Kit

1. Top Frame Assembly
• Lay out the horizontal header
stud (5) on a large flat surface.
(Position all pieces on their narrow edges
as shown in the illustration-Fig #14).
• Position the two 15 1/2” center studs
(4) perpendicular to the horizon-
tal header stud, and align with the
two innermost sets of screw holes.
Fasten with the screws (1) provided.
• Position the 41 1/4” horizontal stud plate
(6) at the bottom end and perpendicular
to the vertical center studs (4).Align the
bottom ends of the vertical center studs
to the two innermost sets of screw holes
and fasten with the screws provided.
2. Attach Side Studs (Legs)
• Laytheinnerverticalsidestuds(2)so
that it’s top end aligns with the 2nd set
of screw holes of the header stud (5).
The side stud should attach to, and be
perpendicular to the 41 1/4” stud plate
(6). Fasten with the screws provided.
• Fasten the vertical outer side studs (3) to
the ends of the horizontal header stud (5).
• Position the base plate (7) at the bottom
of the inner and outer side stud legs and
fasten with the screws provided.
• Turn the assembled frame over and
install screws to the remaining fasten-
ing points.
3. Attach the Assembled Frame to
the Unit
• Aligntheassembledframetotheunit
framing brackets (Fig #16). Align the
framing plates (8) to the fastening points
through the access holes in the outer side
studs (3).
4. Secure to Existing Framing
• Secure the frame assembly to exist-
ing framing through the horizontal
top stud (5) and the base plates (7).
5. Install Non-combustible Board
• Use drywall screws to install the
concrete board (Fig #16).
NOTE: After frame is assembled, make
sure to have the side of the frame
without the screw holes facing toward
the inside of the room.
at side
of frame
side of frame with
screw holes
side of frame with
screw holes
at side
of frame
NOTE: After frame is assembled, make
sure to have the side of the frame
without the screw holes facing toward
the inside of the room.
Framing
Brackets
Fig. #15
Fig. #16
11
TC42_D 030615-48 5056.426D

Adjustable Lintel
1. The adjustable lintel assembly has
two orientations for desired nishing.
A anged edge and a hemmed edge.
The lintel comes factory installed with
the ange edge out. If the desired edge
is different from the factory setting,
use the following steps to change the
Lintel edge.
2 Remove saftey barrier screen.
3. Remove the window trim (Fig.#17).
4. Loosen the securing bolts in the upper
and lower corners on each side of the
lintel and remove the lintel. Rotate the
assembly to have the desired edge away
from the replace(Fig .#18).
5. The lintel assembly can then be adjusted
to align ush with your facing material by
sliding in or out approximately 1”.
6. Tighten the securing bolts. (Fig.#18).
7. Re-attach the window trim.
8. Reinstall safety screen. WINDOW TRIM
Fig. #18
3/8 SECURING BOLT
FLANGED EDGE HEMMED EDGE
Fig. #17
SAFETY BARRIER
SCREEN
12
TC42_D 030615-485056.426D

1/4"
DETAIL B
SCALE 1 : 4
SUBFLOOR LEVEL
HEARTH EXTENSION
WINDOW FRAME
LINTEL ASSEMBLY
Caution: While a hearth extension is not required and combustible ooring materials
may be brought directly up to the replace,many materials (such as wood ooring) may
not tolerate the radiant heat from this replace,resulting in discoloration,shrinking and
cracking. For this reason, we suggest a non-combustible hearth that is no more than
1” above the bottom of the replace. If thicker, replace must be raised accordingly.
Caution: Hearth extensions thicker than 1” will interfere with the window frame.
This replace may be
recessed up to a maximum depth
of 4½” from the screen, this
recess must be constructed from
non-combustible material. The space
between the outside lintels and the
rebox must be completely free of
any debris and the window with trim
tted must be able to move freely. No
building material is permitted to
protrude past the lintel bars attached to
the replace under ANY circumstance.
Fig. #20
NON-COMBUSTIBLE
FINISH MATERIAL
Non combustible building
material may not extend
past this point
Area inside Lintel must
remain free of obstructions
Fig. #19
13
TC42_D 030615-48 5056.426D
Hearth Extension

The wall control is connected to the replace by a 40 ft. communication cable supplied
with the replace.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel from right hand side of the rebox (Fig #21).
4. Connect 110 V. AC electrical supply to the wires installed inside the junction box
(Fig #22). The replace is rated at 110 volts, 60Hz, 0.25A. The optional power vent kit
is rated at 115 volts, 60Hz, 1.8A.
The electrical wires can be accessed from both inside and outside the junction box by
removing one of the two small access panels (Figs #22 & 23).
5. Attach the wall switch to the framing in the desired
location (Figs #24 & 25) (40 ft is supplied with replace).
Fig. #22
6. Route the wall switch control cable (supplied) as required to
the wall switch (Fig #25).
7. Attach one end of the wall switch control cable to the wall
control. (Fig #25), and the other end to the interface board
(Fig #23).
8. Insert the 4 supplied “AA” batteries into the battery pack of the
wall switch. (Fig #26).
9. If not already installed, install the burner using the instructions
supplied with the burner kit.
10. Turn on the gas supply and check that all connections are tight
and leak free.
11. Turn on gas and electrical supplies.
12. Move the center button on the wall control (Fig #24) to the “ON”
position. The igniter will start to spark. After a short delay, the
pilot will light followed by the main burner.
Fig. #23
The gas control system is located on the right hand side of the rebox behind
an access panel and the decorative rebox panel (if installed). The replace is
operated via a wall control and a hand held remote control unit.
Note: Installation must be performed by a qulaied
installer, service agency or gas supplier.
FIREBOX ACCESS PANEL
Fig. #21
INTERFACE BOARD
MODULE
JUNCTION BOX
REGULATOR
BOARD
TRANSFORMER
VACUUM
SWITCH
GAS CONNECTOR
OUTER ACCESS PANEL
INSIDE ACCESS
PANEL
WALL SWITCH
CONNECTOR
JUNCTION BOX
POWER
VENT
SWITCH
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TC42_D 030615-485056.426D
Electrical

Fig. #24
Linking the remote control unit to the
wall switch.
1. Begin by moving the selector toggle
on the wall switch to the “REMOTE”
position.
2. Insert a straightened paper clip into
the “PROGRAM” slot on the wall
switch.
3. Press the internal “PROGRAM” button
once and wait until you hear 3 beeps
from the wall switch.
4. Press the ON/OFF button of the
remote unit. Once the wall unit beeps
3 times, the remote is programmed.
5. The toggle on the wall switch must be
kept in the “REMOTE” position in order
to use the remote control unit.
The NV / PV (Natural Vent / Power Vent) switch (Fig #27) on the interface board
(Fig #23) is set according to which type of evacuating vent system is present. If
the replace is vented without the assistance of a power vent, the switch should
be set to “NV”. If using a power vent, “PV” should be selected. Follow the
instructions provided with the power vent kit for proper installation.
TO FIREPLACE
Fig. #25 Fig. #26
15
TC42_D 030615-48 5056.426D
Wall Switch and Remote Control
Selecting Natural Vent and Power Vent Modes
Fig. #27

TO HOME
AUTOMATION
SYSTEM
NOTE:
• Digital I/O must be connected to a dry contact relay.
• Analog ame and light input through 0 - 10 volt DC
signal scaled as follows:
Low = 1 volt
High = 10 volts
NOTE:
When a signal has been supplied by the home automation system, the replace control
will repeat the signal every 2 hours or until a new command has been received.
Fig. #28
Fig. #29
16
TC42_D 030615-485056.426D
The home automation feature supplied with this replace is capable
of controlling the ame and light on/off function with the use of a dry
contact relay common to home automation systems. Furthermore, the
ame and light level may be modulated from high to low using the
0 - 10 volt analog output available on most home automation systems.
Fig #29 shows the wire designations required to connect the replace
to a home automation system.
Home Automation
Note: Leave the wall switch on the “Remote” setting when using
home automation.

SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Caution: The gas line should be installed by a qualied service person in accordance with
all building codes. This section is intended as a guide for qualied technicians installing this
appliance. Consult local and / or national building codes before proceeding.
• Gas supply line access holes are located at the top and left sides of the Control Box.
Gas valve inlet accepts a 3/8" N.P.T. tting. Correct gas line diameter must be used to
assure proper operation and pressure.
• NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas
supply line no more than 6 feet from the gas control valve to minimize the possibility
of any loose scale or dirt within the gas supply line from entering the control valve.
• DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve
from the gas line such as a union or are tting must be provided to allow for repair or
replacement of the gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Fig. #23)
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING: The access panel including gasket must be
reinstalled after conversion/installation or servicing
has been completed. Failure to do so will cause
overheating and premature failure of the control system.
Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing procedure.
Fig. #30
17
TC42_D 030615-48 5056.426D
Gas Supply
Gas Pressure Check

Exterior wall opening:
Determine the exact position of the replace so that the vent pipe is centred (if possible)
between two building framing members. Consult your local building codes prior to proceed-
ing. The vent kit will accommodate up to a maximum wall thickness of 12 inches.
1. Having determined the position of the replace, cut and frame a 14 1/2 inch opening
centred at a minimum height of 74 1/4 inches above the oor. The opening may be round
or square. Height of the opening will vary with each installation. As the horizontal vent
run increases, so does the minimum vertical rise (see Fig. #35).
IMPORTANT: When locating the opening, it should be noted that vent terminal clearances
must be maintained. See "Vent Terminal Clearances" section for proper clearances.
A minimum 2 foot length of pipe is required off the top of the replace for any wall termina-
tion. With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal
run of 18 inches is permitted (see Fig. #35 and 36). For longer horizontal runs greater than
18 inches, increase vertical rise appropriately.
The rise and run must be constrained to the boundaries of the chart shown in Fig. #36 The
horizontal run of vent must have a 1/4" rise for every 1 ft. of run towards the termination.
Before installing venting for this unit, the installer should read these instructions to insure
that the proper vent conguration has been selected.
Use only Town and Country Termination kits #:
TCVT.WTA - Wall Termination Kit
TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown
in Fig. #33.
NOTE: Optional PowerVents (TCVT.PVI.25,TCVT.PV7.110 &TCVT.PVCV) require different
venting. Please refer to Power Vent manuals.
Various combinations of vertical and horizontal runs may be used.Refer to Fig.#35 and 36 for
details.For optimum performance and ame appearance, keep the vent length to a minimum
and limit the number of elbows. Connections between each vent system component must
be tightly joined and secured with sheet metal screws and sealed with the provided high
temperature self adhesive tape. A horizontal run of vent should have a 1/4" rise for every 1
ft. of run towards the termination.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER
THAN 1 3/4 INCHES FROM THE TOP AND 1 3/4 INCHES FROM THE SIDES OF A
HORIZONTAL SECTION AND 1 3/4 INCHES FROM THE VERTICAL SECTIONS OF THE
VENT PIPE.
18
TC42_D 030615-485056.426D
Venting
Wall Termination Venting

WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING
Fig. #31
Wall thimble:
Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used
to retain insulation and maintain proper clearances. The wall thimble may be cut to length
for various wall thicknesses up to 12" thick.
Measure the wall thickness including the siding.Trim the shield to match the wall thickness.
Position the wall thimble from inside through the 14-1/2" opening. Properly adjusted, the
thimble should be ush with the outer wall surface.
TRIM TO LENGTH
Fig. #32
Vent System Components Town & Country
12" Pipe Length .................................................... TCVT.811X12
18" Pipe Length .................................................... TCVT.811X18
24" Pipe Length .................................................... TCVT.811X24
48" Pipe Length .................................................... TCVT.811X48
12" Adjustable Pipe Length................................... TCVT.811X12ADJ
45° Elbow ............................................................. TCVT.811XLB45
90° Elbow ............................................................. TCVT.811XLB90
Wall/Offset Support .............................................. TCVT.811XOS
Wall Termination Kit .............................................. TCVT.WTA
Roof Termination Kit ............................................. TCVT.RTA
Wall Shield/Ceiling Firestop.................................. TCVT.THIMA
Roof Flashing, Adjustable ..................................... TCVT.811FLADJ
Roof Flashing, Flat ............................................... TCVT.811FLFLT
Roof Flashing, Steep ............................................ TCVT.811FLSTP
or any ashing that ts 11" pipe
Fig. #33
19
TC42_D 030615-48 5056.426D
Wall Termination Venting

Vent pipe:
Install vent pipe through the wall thimble and attach to ue outlet collar on top of the replace.
Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum
tape provided.
Adjust the replace position so that the vent pipe does not protrude beyond the outer
wall.The vent connector on the termination will accomodate walls up to 12" thick.
Wall vent terminal:
1) Engage the terminal with the vent pipe and slide terminal into place. Ensure that both
inner and outer pipes are fully engaged and then attach the terminal to the outside wall.
The vent terminal must not be recessed into the exterior wall or siding.
2) Caulk in place to prevent any moisture entering the building.
NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED
(see Fig. #40 & 41).
Fig. #34
HORIZONTAL
TERMINAL
TCVT.9360
14 1/2" FRAMED
OPENING
WALL SHIELD THIMBLE
TCVT.THIMA
ELBOW
TCVT.811XLB90
24"
VENT PIPE
TCVT.811X24
12" VENT PIPE
TCVT.811X12
* Minimum height from the oor to
center of the opening with a maximum
horizontal run of 18" from the center of
the ue outlet to the outside face of the
outer wall. The height will need to be
increased if a longer horizontal pipe is
required.
*74 1/4"
20
TC42_D 030615-485056.426D