Toyota Corolla TNS600 2004 User manual

Corolla
TNS600
RHD installation instructions
Model year: 2004
Vehicle code: **E12*R-****W
Part number: • Navigation System PZ 445-00331-00
• Clusterpanel 55406-02070-B0
Manual ref. no: AIM 000 767-0

Corolla TNS600
Corolla (RHD) - 201-07
PRECAUTIONS
• Do not pinch the rear wiring or
harness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
• Be sure to disconnect the negative
(-) lead from the battery terminals.
• When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it
is passed through a hole.
• When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
• Do not forcibly pull any car wiring
harness. Rough tugging may result
in opened connections, or a broken
wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
• Protect your car with fender cov-
ers, seat and so on.
• Use the correct tool when tight-
ening bolts or nuts.
• Before drilling a hole, check
that the rear of the mounting
wall is clear.
• Be sure to firmly tighten connec-
tors and terminals.
• Before connecting the power
wiring to the battery, check the
wiring connections, harness,
etc. to see that they are properly
secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
Stop it !
Waterproof - O.K. !!
Grommet
Taping
Insert completely

Corolla TNS600
Corolla (RHD) - 301-07
Precautions ............................................................................................................................................. 2
Component Parts ................................................................................................................................... 4
Required Parts ........................................................................................................................................ 6
Wiring Connection ................................................................................................................................. 7
Installation Overview .............................................................................................................................. 8
Installation of the GPS Antenna .............................................................................................................. 13
Wire Harness Installation ......................................................................................................................... 16
Installation of Navigation Disc ................................................................................................................ 22
Post-Installation Inspection ..................................................................................................................... 23
Reassembling ......................................................................................................................................... 24
TABLE OF CONTENTS

Corolla TNS600
Corolla (RHD) - 401-07
AUDIO DISPLAY TILT OPEN
MENU
SEEK
TRACK
DEST
MAP
VOICE
DISC
TUNE
VOICE NAVIGATION
PWR•VOL
TA
INFO
FM
AM
B-9001
TOYOTA
1
2
3
4
6
7
8
5
COMPONENT PARTS PZ 445-00331-00
NODescription Qty
1TNS600 1
2WIRE HARNESS 1
3GPS ANTENNA 1
4NAVIGATION DISC 1
5CORD CLAMP 2
6FOAM TAPE 2 + 3
7WIRE TIE 10
8EARTH PLATE 1

Corolla TNS600
Corolla (RHD) - 501-07
COMPONENT PARTS 55406-02070-B0
OWNER’S MANUAL
To be ordered separately.
Refer to ATA database for partnumbers
REQUIRED PARTS

Corolla TNS600
Corolla (RHD) - 601-07
Vehicle wire harness
Splicing connector
(Reverse sensor wire)
Antenna wire
GPS antenna
3
5P
TNS 600 Tuner with LCD Display
8P
10P 6P
Splicing connector
(Speed sensor wire)
HOW TO CONNECT
Refer to the repair manual for information on removal of vehicle parts, installation methods, tightening
torque etc.

Corolla TNS600
Corolla (RHD) - 701-07
GPS Antenna
Splicing Connector
(Reverse sensor wire)
Splicing Connector
INSTALLATION OVERVIEW

Corolla TNS600
Corolla (RHD) - 801-07
Fig. 2
1. Remove the ashtray .
2. Remove the shift knob .
3. Remove the console panel .
: Hook (6x)
Fig. 1
Put the protective tapes on the sha-
ded areas. Be sure to remove the
parts carefully not to damage the
section.
CAUTION
FOR MANUAL TRANSMISSION
FOR ALL MODELS
4. Remove the heater control panel .
: Clip (4x)
: Hook (4x)
Fig. 3
Put the protective tapes on the sha-
ded areas. Be sure to remove the
parts carefully not to damage the
section.
CAUTION
FOR AUTO A/C MODELS

Corolla TNS600
Corolla (RHD) - 901-07
Fig. 4
5. Remove the knob and the heater
control panel .
: Screw (1x)
: Clip (4x)
: Hook (4x)
Put the protective tapes on the sha-
ded areas. Be sure to remove the parts
carefully not to damage the section.
CAUTION
FOR MANUAL A/C MODELS
6. Remove the CD (Cassette) tuner with
multi display .
: Bolt (4x)
: Clip (2x)
: Hook (4x)
Fig. 5
Put the protective tapes on the sha-
ded areas. Be sure to remove the
parts carefully not to damage the
section.
CAUTION
Fig. 6
7. Remove the meter cluster panel .
: Clip (1x)
: Hook (7x)

Corolla TNS600
Corolla (RHD) - 1001-07
8. Remove the glove box .
: Hook (2x)
Fig. 7

Corolla TNS600
Corolla (RHD) - 11 01-07
Fig. 8
4x
8x
8x
1. Cut the foam into 4 large pieces, 8
middle pieces and 8 small pieces as
shown in the illustration.
Fig. 9
2.
a) Remove the release paper of the earth
plate and attach the butyl tape as
shown.
b) Apply the tapes to the adhesive side
of the earth plate .
INSTALLATION OF THE GPS ANTENNA

Corolla TNS600
Corolla (RHD) - 1201-07
4.
a) Route the antenna cord as shown in
the illustration.
b) According to the illustration, return the
meter cluster to its original position,
without rubbing the GPS antenna
against the instrument panel.
Fig. 11
Be careful not to slip away the GPS
antenna from the earth plate .
CAUTION
3.
a)
Attach the earth plate to the meter
cluster panel as shown and mount the
GPS antenna to the earth plate .
b) Fix the antenna cord using foam
(3x).
Fig. 10
Mitte Centre
Make sure to clean the installation
position surface before attaching
the earth plate .
CAUTION
GPS Antenna

Corolla TNS600
Corolla (RHD) - 13 01-07
1. Route the antenna cord as shown in
the illustration.
Fig. 12
2. Cut the red/white wire away and
isolate .
2
1
Fig. 13
WIRE HARNESS INSTALLATION
Fig. 14
●WIRE SPLICING CONNECTOR
INSTRUCTIONS
3.
a) Remove appropriate amount of tape
wrapping the vehicle side harness to be
connected.
b) Insert the vehicle harness to be con-
nected securely into the guide slit.
c) After inserting the vehicle side harness
into the guide slit, fix the splicing con-
nector , and lock it securely using a
plier until the connector clicks.

Corolla TNS600
Corolla (RHD) - 1401-07
4. Remove the speed signal from 20 pin
connector (pin 3)
Fig. 15
●SPEED SENSOR CONNECTION
5. The connector shown in the illustration
is the vehicle side connector to be
spliced.
Fig. 16
20P

Corolla TNS600
Corolla (RHD) - 15 01-07
7.
a) Disconnect the 10P connector.
b) Route the reverse sensor wire
(red/green) as shown in the illustra-
tion, and secure the reverse sensor wire
using foam (5x).
Fig. 18
10P
Junction box
●REVERSE SENSOR CONNECTION
8.
a) Turn the connector so that the wire
face you and the tab is on top.
b) Connect the reverse sensor wire
(red/green) of the wire harness to
the wire of the first position from the
left side of the top row.
Fig. 19
10P
4
WIRE SIDE VIEW
Tab
15
Fig. 17
20P
WIRE SIDE VIEW
Tab
Vehicle Wire Harness
6. Connect the speed sensor wire (vio-
let/white) of the wire harness to
terminal 15 of the 20P connector.

Corolla TNS600
Corolla (RHD) - 1601-07
Fig. 21
10. Disassemble the brackets
Fig. 22
11. Assemble the brackets to the TNS600
Fig. 20
9. Dissassemble the original cluster.

Corolla TNS600
Corolla (RHD) - 17 01-07
Fig. 23
MAP
DISC
CAUTION NOTICE
CLOSE
Be careful not to injure
your fingers when opening
Do not place any objects on the panel
Do not leave the panel open when it is
DVD-ROM INSERTION INTO
THE NAVIGATION ECU
INSTALLATION
1. Connect the battery and turn the igni-
tion switch to the ACC position.
2. Press open.
3. With the label side of the disc facing up,
insert the Navigation Disc into the disc
insertion slot.
* The disc will be pulled into the
computer automatically.
4. Press close.
INSTALLATION OF NAVIGATION DISC
INSTALLATION OF NAVIGATION DISC
Installation Check
1. Inspect the wiring and installation for abnormalities.
2. Check particularly closely for any locations where the vehicle harness, wire harness or divergency harness is being pushed,
pulled or pinched with excessive force. Also check again that clamps and bands have not shifted out of position and that all parts
have been tightened.
Operation Check
1. Attach the (-) terminal of the battery and turn the key to the ACC or ON position or start the engine.
2. Press the NAVI switch and confirm that the navigation screen is displayed.
3. Adjust the volume by following the section on “Adjusting the Volume of the Guide Voice”in the TNS Owner’s Manual, and con-
firm that the sound from the speakers changes.
4. Perform the “auto-compensation”procedure by following the section on “When Tires are Replaced”in the TNS Owner’s Manual.
When an abnormality is suspected, perform troubleshooting based on the “Toyota Genuine Navigation System Service Manual”.
ENSURE THAT ALL REMOVED CONNECTORS ARE PUT BACK CORRECTLY.
REFIT THE TRIM AND REMOVED PARTS.
Return all vehicle parts that have been removed to their original locations. Especially make sure to attach trim and other inte-
rior materials properly so that they do not have a detrimental effect on the function of the vehicle. During restoration, make
sure that wires are not pinched and all bolts and screws are tightened.
REASSEMBLING

GENUINE PARTS