Toyota TNS300ETA User manual

INSTALLATION INSTRUCTIONS
TOYOTA MOTOR CORPORATION
PART NUMBER
Manual Ref. Nr. D3RT25/W-0-0
FOR
**T25*R
TOYOTA NAVIGATION SYSTEM
Avensis (RHD)
MOUNTING BRACKET KIT PZ425-T0330-60
RDS-ANTENNA KIT PZ445-T9281-00
NAVIGATION KIT 08545-20800
ADDITIONAL PARTS see page 7

06-03
Avensis (T25) TNS300ETA
Avensis (RHD) - 2
PRECAUTIONS
• Do not pinch the rear wiring or har-
ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
•Be sure to disconnect the negative
(-) lead from the battery terminals.
•When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
•Protect the wiring with tape when it is
passed through a hole.
•When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
•Do not forcibly pull any car wiring harness.
Rough tugging may result in opened con-
nections, or a broken wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
•Protect your car with fender covers, seat
and so on.
•Use the correct tool when tightening
bolts or nuts.
•Before drilling a hole, check that the rear of
the mounting wall is clear.
•Be sure to firmly tighten connectors
and terminals.
•Before connecting the power wiring to
the battery, check the wiring con-
nections, harness, etc. to see that they
are properly secured.
•Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert
completely
Stop it !

1. Precautions ............................................................................................................................................................ 2
2. Table of contents .................................................................................................................................................... 3
3. Application chart .................................................................................................................................................... 4
4. Navigation kit ......................................................................................................................................................... 5
5. Mounting bracket kit .............................................................................................................................................. 5
6. RDS-antenna kit ..................................................................................................................................................... 6
7. Required parts ....................................................................................................................................................... 6
8. Additional parts ...................................................................................................................................................... 7
9. Wiring connection .................................................................................................................................................. 8
10. Installation overview .............................................................................................................................................. 9
11. Vehicle disassembly ............................................................................................................................................... 10
12. Installation of the GPS antenna .............................................................................................................................. 16
13. Wire harness installation ........................................................................................................................................ 18
14. Installation of the RDS antenna wire ...................................................................................................................... 19
15. Installation of the RDS antenna ............................................................................................................................ 21
16. Installation of the TNS computer + ETA ................................................................................................................. 23
17. Installation of the navigation disc .......................................................................................................................... 26
18. Post-Installation inspection .................................................................................................................................... 27
19. Reassembling ......................................................................................................................................................... 27
06-03
Avensis (T25) TNS300ETA
Avensis (RHD) - 3
TABLE OF CONTENTS

+ ADD-ON UNIT
(
S
)
Hide Awa
y
CD-Chan
g
er TM0461
(
08601-00911
)
Navi
g
ation S
y
tem TNS300
(
08545-20800
)
1Radio/Cassette/CD (Lo) (only) MOP-unit or -
W53900 (08600-058 1) -
2Radio/Cassette/CD (Hi) (only) MOP-unit or -
W53901 (08600-058 ) -
3Radio/Cassette/CD (Lo) + Hide Away CD-Changer MOP-unit or ( ) Wire (08695-00370)
W53900 (08600-058 1) ( ) Wire (08695-00370)
4Radio/Cassette/CD (Lo) + In-Dash CD-Changer MOP-unit or (1) Wire (08695-00370) + F/K (08695-05801)
W53900 (08600-058 1) (1) Wire (08695-00370) + F/K (08695-05801)
5Radio/Cassette/CD (Lo) + Navigation (TBT) MOP-unit or (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
W53900 (08600-058 1) (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
6Radio/Cassette/CD (Lo) + Hide Away CD-Changer + Navigation (TBT) MOP-unit or ( ) (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
W53900 (08600-058 1) ( ) (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
7Radio/Cassette/CD (Lo) + In-Dash CD-Changer + Navigation (TBT) MOP-Unit or (1) (3) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ4 5-T0330-60)
W53900 (08600-058 1) (1) (3) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ4 5-T0330-60)
8Radio/Cassette/CD (Hi) + Hide Away CD-Changer MOP-unit or ( ) Wire (08695-00370)
W53901 (08600-058 ) ( ) Wire (08695-00370)
9Radio/Cassette/CD (Hi) + In-Dash CD-Changer MOP-Unit or (1) Wire (08695-00370) + F/K (08695-05801)
W53901 (08600-058 ) (1) Wire (08695-00370) + F/K (08695-05801)
10 Radio/Cassette/CD (Hi) + Navigation (TBT) MOP-unit or (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
W53901 (08600-058 ) (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
11 Radio/Cassette/CD (Hi) + Hide Away CD-Changer + Navigation (TBT) MOP-Unit or ( ) (3) Wire (08695-00370) + F/K (PZ4 5-T0330-60)
W53901
(
08600-058
)
(
)
(
3
)
Wire
(
08695-00370
)
+ F/K
(
PZ4 5-T0330-60
)
12 Radio/Cassette/CD (Hi) + In-Dash CD-Changer + Navigation (TBT) MOP-Unit or (1) (3) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ4 5-T0330-60)
W53901 (08600-058 ) (1) (3) Wire (08695-00370) + F/K (08695-05801) + F/K (PZ4 5-T0330-60)
Unique Design Audio
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
In-Da h CD-Chan
g
er TM0561
(
08601-00907
)
AUDIO & NAVIGATION APPLICATION CHART
TMME-CA Division Dev. Dept. II - August 21st, 2003 Avensis **T25*R (RHD)
p. 1/1
MOP: Factory installed option (1): Glove box application (2): Located under the RH-seat (3): Located under the LH-seat

Avensis (RHD) - 5
NAVIGATION KIT 08545-20800
Avensis (T25) TNS300ETA
06-03
No. Part name Part No. Quantity
Navigation ECU 08662-00850 1
Bolt (M5x8) 4
Butyl tape 1
C
B
A
ABC
(a) (b) (c)
(d) (e)
No. Part name Part No. Quantity
(a) ECU Bracket L 1
(b) ECU Bracket R 1
(c) Bolt (M5x8) 2
(d) Foam tape 1
(e) Bolt (M8x15) 1
i
MOUNTING BRACKET KIT PZ425-T0330-60
i

Avensis (T25) TNS300ETA
Avensis (RHD) - 606-03
NAVIGATION DISC
To be ordered separately.
Please refer to the list of available DVD-ROM for TNS300 Navigation Systems (Access to accessories).
OWNER’S MANUAL
To be ordered separately.
REQUIRED PARTS
(1): For vehicles without pre-wired RDS-antenna.
RDS-ANTENNA KIT PZ445-T9281-00
(1)
(1)
I
II
III
IV
No. Part name Part No. Quantity
Antenna strip PZ445-E9281-01 1
(1) RDS antenna wire PZ445-T9281-01 1
(1) Ground bolt 1
Fakra connector PZ445-E9330-01 1
IV
III
II
I

Avensis (T25) TNS300ETA
Avensis (RHD) - 706-03
No. Part name Part No. Quantity
Bracket cover 86804-32010 1
RDS-Tuner PZ445-E9330-02 1
Subwire harness PZ445-E9330-03 1
(3) Extension wire PZ445-T0210-60 1
(2) GPS antenna 08663-00811 1
(2) Earth plate 08674-00810 1
Wire tie 12
12
11
9
8
5
4
2
24
58
12
11
9
ADDITIONAL PARTS
(2): For vehicles without pre-wired GPS-antenna.
(3): For vehicles without pre-wired connector.
(2) (2)
(3)

Avensis (T25) TNS300ETA
Avensis (RHD) - 806-03
WIRING CONNECTION
Connection Method:
Vehicle Wire harness
4
8
9
No. Part name
RDS-TUNER
SUBWIRE HARNESS
EXTENSION WIRE
GPS ANTENNA
NAVIGATION ECU
RDS ANTENNA WIRE
II
A
9
8
5
4
1P
8P
13P
A
5
GPS antenna
II

Avensis (T25) TNS300ETA
Avensis (RHD) - 906-03
INSTALLATION OVERVIEW
9
4
8
A
EXTENSION WIRE
GPS ANTENNA WIRE
RDS ANTENNA WIRE
RDS-TUNER
ANTENNA STRIP
NAVIGATION ECU
A
I
4
II
9
8
II
I

Avensis (T25) TNS300ETA
Avensis (RHD) - 1006-03
VEHICLE DISASSEMBLY
Fig. 3
Fig. 1
Fig. 2
1
2
3
3. Remove the instrument panel cluster
moulding .
: Clip (5x)
3
1. Remove the shift knob .
2. Remove the shift hole cover .
: Clip (4x)
2
1
4. Remove the console panel .
: Clip (6x)
: Screw (2x)
108
19
FOR M/T MODELS
FOR ALL MODELS
19
108

Avensis (T25) TNS300ETA
Avensis (RHD) - 11 06-03
Fig. 6
7. Remove the heater control assembly
.: Bolt (4x)
100
4
4
100
Fig. 4
5. Remove the rear console heater panel
as shown using bolts (2x).
: Bolt (2x)
: Clip (4x)
109
109
20
Fig. 5
6. Remove the cover of the midconsole
.: Bolt (2x)
: Screw (4x)
111
110
21
20
21
109
111
110

Avensis (T25) TNS300ETA
Avensis (RHD) - 1206-03
10. Remove the kick panel (L) .
: Nut (1x)
: Hook (2x)
102
7
Fig. 9
7
102
Fig. 7
Fig. 8
8. Remove the multi display .
: Screw (2x)
: Clip (2x)
101
5
5
6
101
9. Remove the front door scuff plate (L).
: Hook (6x)
6

Avensis (T25) TNS300ETA
Avensis (RHD) - 13 06-03
11. Remove the glove box .
: Bolt (1x)
103
8
Fig. 10
Fig. 11
8
103
9
104
12.
a) Remove the passenger and driver side
sun visor holder by turning it 90°
counterclockwise.
b) Remove the passenger side sun visor
.: Clip (2x)
: Screw (2x)
104
10
9
Fig. 12
13. Remove the rain sensor cover .
22
ONLY FOR VEHICLES WITH
RAIN SENSOR
10
22

16. Remove the passenger side front pillar
garnish .
: Clip (2x)
13
Avensis (T25) TNS300ETA
Avensis (RHD) - 1406-03
14. Remove the map lamp cover .
: Clip (6x)
11
Fig. 13
11
15. Release the map lamp assembly .
: Screw (2x)
105
12
Fig. 14
Fig. 15
First release the clip at the inner
side of the pillar.
106
CAUTION
12
105
106
13

Avensis (T25) TNS300ETA
Avensis (RHD) - 15 06-03
17. Remove the passenger seat .
: Bolt (4x)
107
14
Fig. 16
107
14

Avensis (T25) TNS300ETA
Avensis (RHD) - 1606-03
INSTALLATION OF THE GPS ANTENNA
1. Cut the foam (d) into 8 large pieces
and 2 small pieces as shown in the
illustration.
(d)-a: Foam tape (8x)
(d)-b: Foam tape (2x)
i
i
i
Fig. 18
Fig. 19
3.
a) Remove the release paper of the earth
plate and attach the butyl tape as
shown.
b) Apply the tapes to the adhesive side
of the earth plate .
11
C
C
11
11
x 2
x 8
Fig. 17
C
C
(d)
2. Cut one butyl tape into 2 equal sized
pieces.
C
i

Avensis (T25) TNS300ETA
Avensis (RHD) - 17 06-03
4.
a) Attach the earth plate to the multi
display as shown and mount the
GPS antenna to the earth plate .
b) Fix the antenna cord using the foam
tapes (d)-a (2x).
i
9
11
9
5
11
Centre
Fig. 20
Fig. 21
9
9
11
(d)-a
When affixing the earth plate make
sure to carefully wipe of any dirt,
moisture or oil from the surface of the
location where it is to be affixed.
11
CAUTION
5
5. Route the antenna cord as shown.
9
i

Avensis (T25) TNS300ETA
Avensis (RHD) - 1806-03
WIRE HARNESS INSTALLATION
1. Disconnect the 18P connector of the
vehicle wire harness as shown.
15
WIRE SIDE VIEW
18P
3.
a) Route and attach the extension wire
and GPS antenna cord along the
midconsole area through the excisting
slit using wire ties .
: Wire tie (2x).
b) Bundle up and attach the excess part
of the extension wire and excess
GPS antenna cord as shown using
wire ties .
: Wire tie (2x).
12
12
9
8
12
12
9
8
Fig. 22
Fig. 23
Fig. 24
15
15
18P
8
9
12
12
8
9
8
9
Excisting slit
Excess wire
Excess wire
2.
a) Connect the 18P connector of the
extension wire to the vehicle wire
harness .
b) Attach the extension wire and GPS
antenna cord to the vehicle wire har-
ness using a wire tie .
: Wire tie (2x).
12
12
15
9
8
15
8

Avensis (T25) TNS300ETA
Avensis (RHD) - 19 06-03
INSTALLATION OF THE RDS ANTENNA WIRE
Fig. 27
15
Fig. 25
ground wire
12
16
1. If not yet insulated, insulate the com-
plete ground wire of the RDS antenna
wire by wrapping it into tape .
16
II
3.
a) Tuck the RDS antenna wire into the
space between the roof headliner and
windshield.
b) Route and attach the RDS antenna
wire to the vehicle wire harness
along the passenger side front pillar
using wire ties .
: Wire tie (2x)
12
12
15
II
II
II
II
Fig. 26
2. Cut off the indicated area of the lip of
the RDS-antenna using scissors.
II
Lip
II

06-03
Avensis (T25) TNS300ETA
Avensis (RHD) - 20
5. Route the RDS antenna wire along
the front door scuff plate area through
the excisting slit and attach using the
vehicle clamps .
: Vehicle clamp (2x).
17
17
II
Fig. 29
17
Excisting slit
II
4. Route and attach the RDS antenna
wire along the instrument panel to
the vehicle wire harness as shown
using wire ties .
: Wire tie (2x)
12
12
15
II
Fig. 28
15
12
II