Toyota 3S-GTE Operating instructions

® TOYOTA
FIEPMR MANUAL SUPPLEMENT
Feb 1994 | I _

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35-GE Engine RupaIr Mlrlual (Pub, N0.RM3QBE) ,
INTRODUCTION
ENGINE
STARTING SYSTEM
CHARGING SYSTEM
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INTRODUCTION
HOW TC USE THIS MANUAL ---------------- -- IN
IDENTIFICATION INFORMATION IN
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GENERAL REPAIR INSTRUCTIONS
ABE-REVIATICN5 USED IN THIS
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STANDARD BOLT TDRCIUE
SPECIFICATIONS
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"H INTRODUCTION — HOW TO use THIS MANUAL
HOW TO USE THIS MANUAL
INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired.
To assist you in finding your way through the manual. the Section Title and major heading are
given at the top of every page.
G EN ERAL D ESC R I PT I O N
At the beginning of each section, a General Description (Precautions) is given that pertains to all
repair operations contained in that section.
Read these precautions before starting any repair task.
TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and
find the cause. mm
PREPARATION
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Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and
SSM (Special Service Materials) which should be prepared before beginning the operation and
explains the purpose of each one.
REPAIR PROCEDURES
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Most repair operations begin with an overview illustration. It identifies the components and
shows how the parts fit together.
Example:
Oil Pump Body
Driven Rotor
Drive Rotor
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Hg
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® '- 0 Crankshaft Front Oil Seal
Oil Pump Oil Seal
N-m (kgf-cm, ft-lbf) 1 Specified torque
O Non-reusable part
P156-t‘-1

INTRODUCTION — HOW TO USE THIS MANUAL IN-3
The procedures are presented in a step—by—step format:
O The illustration shows what to do and Where to do it.
0 The task heading tells what to do.
0 The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Exapmle:
Task heading: what to do
. 5. INSTALL CRANKSHAFT PULLEY
(8) USIFIQ SST, install the IJOII.
SST 092113254015 (90119-Q2126)
”Ius”an.on._ Set pan No. Component part No.
what I0 G/0 arid Where Detailed text: how to do task
(b) Install the b6l/t.
Torque: 30 N-m (310 kgf-cm.<2 ft-lbf)
Specification
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This format provides the experienced technician with a FAST TRACK to the information needed.
The upper case task heading can be read at a glance when necessary, and the text below it
provides detailed information. Important specifications and warnings always stand out in bold
type.
REFERENCES
References have been kept to a minimum. However, when they are required you are given the
page to refer to.
SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to
leave the procedure to look up your specifications. They are also found at the end of each section,
for quick reference.

"M INTRODUCTION - IDENTIFICATION INFORMATION
CAUTIONS. NOTICES. HINTS:
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0 CAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or other
people.
I NOTICES are also presented in bold type, and indicate the possibility of damage to the compo-
nents being repaired.
I HINTS are separated from the text but do not appear in bold. They provide additional information
to help you efficiently perform the repair.
SI UNIT .
The UNIT given in this manual are primarily expressed with the SI UNIT (International System of
Unit), and alternately expressed in the metric system and in the yard/pound system.
Example:
Torque: 30 N-m (310 kgf-cm. 22 ft-lbf)
IDENTIFICATION INFORMATION
ENGINE SERIAL NUMBER
/ The engine serial number is stamped on the engine
block as shown.
IIWO-01‘
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INTRODUCTION —
IN-5
GENERAL REPAIR INSTRUCTIONS
Negative (—) Terminal Cable
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Seal Lock Adhesive
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GENERAL REPAIR INSTRUCTIONS
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Use fender, seat and floor covers to keep the vehicle
clean and prevent damage.
During disassembly, keep parts in the appropriate
order to facilitate reassembly.
Observe the following:
Before performing electrical work, disconnect the
negative (—) terminal cable from the battery.
If it is necessary to disconnect the battery for inspec-
tion or repair, always disconnect the the negative (—)
terminal cable from the battery which is grounded to
the vehicle body.
To prevent damage to the battery terminal, loosen the
cable nut and raise the cable straight up without
twisting or prying it.
Clean the battery terminals and cable ends with a
shop rag. Do not scrape them with a file or other
abrasive objects.
Install the cable ends to the battery terminals with the
nut loose, and tighten the nut after installation. Do not
use a hammer to tap the cable ends onto the termi-
nals.
Be sure the cover for the positive(+) terminal is prop-
erly in place.
Check hose and wiring connectors to make sure that
they are secure and correct.
Non—reusable parts.
Always replace cotter pins, gaskets, 0—rings and oil
seals etc. with new ones.
Non—reusabIe parts are indicated in the component
illustrations by the ‘Q’ symbol.
Precoated parts.
Precoated parts are bolts and nuts, etc. that are
coated with a seal lock adhesive at the factory.
If a precoated part is retightened, loosened or caused
to move in any way, it must be recoated with the
specified adhesive.
When reusing precoated parts, clean off the old adhe-
sive and dry with compressed air. Then apply the
specified seal lock adhesive to the bolt, nut or threads.
Precoated parts are indicated in the component illus-
trations by the "k" symbol.
When necessary, use a sealer on gaskets to prevent
leaks.
Carefully observe all specifications for bolt tightening
torques. Always use a torque wrench.
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IN-6
INTRODUCTION — GENERAL REPAIR INSTRUCTIONS
Fuse
Equal Amperage Rating
fit
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9.
10.
Use of special service tools (SST) and special service
materials (SSM) may be required, depending on the
nature of the repair. Be sure to use SST and SSM
where specified and follow the proper work proce-
dure. A list of SST and SSM can be found in the
preparation part at the front of each section in this
manual.
When replacing fuses, be sure the new fuse has the
correct amperage rating . D0 NOT exceed the rating
or use one with a lower rating.
Illustration Symbol Part Name
Abbreviation
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‘ B55594
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FUSE FUSE
INO385
BE 5595
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MEDIUM CURRENT FUSE M~FUSE
M0366
BE5596
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HIGH CURRENT FUSE H-FUSE
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BE5597
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FUSIBLE LINK FL
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BE5598
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CIRCUIT BREAKER CB
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Care must be taken when jacking up and supporting
the vehicle. Be sure to lift and support the vehicle at
the proper locations.
If the vehicle is to be jacked up only at the front or rear
end, be sure to block the wheels at the opposite end in
order to ensure safety.